Table of Contents
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Table of Contents
Summary of Contents for Extor 4100R5
- Page 1 OPERATION, MAINTENANCE, AND INSTALLATION EXTOR 4100R5...
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Page 2: Table Of Contents
MAINTENANCE INSTRUCTIONS ........................27 REPLACEMENT OF MAIN FILTERS ........................29 REPLACEMENT OF CONTROL FILTERS ......................31 STORAGING..............................32 TROUBLESHOOTING ............................33 INSTRUCTIONS FOR RECYCLING AND DISPOSAL OF EXTOR VACUUM UNITS ..........35 ACCESSORIES ..............................36 INSPECTION LIST .............................. 37 WIRING DIAGRAMS DOCUMENTS... -
Page 3: Basic Information
EU directives. In order to retain this level of quality, competent personnel and original spare parts must be used during installation, repairs, and maintenance. Extor Oy, the manufacturer, gives technical assistance and supplies spare parts. Page 3 / 37... - Page 4 VACUUM UNIT DATA Type Extor 4100 R5______ Identification number ____________ In your communication with the producer please state the above information. BLOWER DATA Frequency [Hz] 50/60 Overall efficiency [%] 77.6 68.7/68.0 Coupling method C – a channel is connected to the suction inlet of the...
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Page 5: Eu - Declaration Of Conformity
FINLAND Device type: Extor 4100 R5 Identification number: ______ We declare that the suction unit Extor 4100 comply directive (2006/42/EC) on machinery and its enactment of national directive requirements SFS-EN ISO 12100 comply low voltage directive (2006/95/EY) ... -
Page 6: Safety Instructions
SAFETY INSTRUCTIONS IMPORTANT! This device is designed for the removal and filtration of NON-EXPLOSIVE dry dust. Use the device only for the applications described in this manual. Follow the maintenance and safety instructions of this manual to ensure efficient and safe operation of the device. -
Page 7: Technical Specifications
TECHNICAL SPECIFICATIONS Frequenzy [Hz] 50/60 Air volume [m 4800 4100/4800 Vacuum [Pa] 4800 3600/4800 Voltage [V] Current [A] 12,3 6,9/12,3 Power [kW] Noise level [dB] 70/75 Pressurized air [bar] 4 - 5 Consumption of pressurized air [l/m] 80 - 120 Pressurized air connection [mm] Cleaning of filters pneumatic... - Page 8 6000 5000 4000 50 HZ 3000 2000 1000 1000 2000 3000 4000 5000 6000 Vacuum [Pa] 6000 5000 60 HZ 60 HZ 4000 50 HZ 3000 2000 1000 1000 2000 3000 4000 5000 6000 Vacuum [Pa] Page 8 / 37...
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Page 9: Description Of Functionality
DESCRIPTION OF FUNCTIONALITY Close off suction from the filter you want to clean, and then shoot a pressure impulse into the filter. The clean air can be used The pressure impulse removes for suction blowing, which any dust that has accumulated on Some of the clean air is guided makes the dust removal the filter surface. -
Page 10: Extor Vacuum-Blowing System
EXTOR VACUUM-BLOWING SYSTEM Dust extraction efficiency can be increased by guiding MAX. 50% of filtered air back to the target room. For proper functioning of the vacuum-blowing system it is important to maintain sufficient underpressure in the cleaned room. When using the system, an adjusting damper adjusts the proper vacuum and blowing ratio for each individual case. -
Page 11: Acceptance Inspection
ACCEPTANCE INSPECTION Part * = ACCESSORY A. Seal (collecting bin, 50 l)* B. Suction unit cover C. Motor section 5,5kW 50hz 5,5kW 50/60 hz D. Control filter Inspect the device for any transport damage. E. Pneumatic closing flap 250 F. -
Page 12: Dimensions
DIMENSIONS When performing the installation, remember the minimum space required for installation, maintenance and operation. The minimum space to be left around the equipment should conform to the rectangular area in the Figure on the left. Page 12 / 37... -
Page 13: Installation
INSTALLATION When installing the vacuum equipment, pay attention to the following: Ensure that the foundation is even. The total weight of the equipment. Centre of gravity of the equipment. Any wind load. Installation on a concrete base or a similar sufficiently solid base. ... -
Page 14: Assembly
ASSEMBLY WARNING Do not stand under a suspended load. Use only approved lifting gear for lifting, assembling and transferring the equipment. Otherwise there is a risk of severe injuries or death. Connect the 4. Route cables to power plug of the cable clamps. -
Page 15: Installation Of The Filters
INSTALLATION OF THE FILTERS IMPORTANT! Remember to lubricate the door gaskets with the silicone stick supplied, before installation. Remove locks (2 pcs) and open the latches (6 pcs). Remove the service door. 3. Take the new filter and place the loop located at the top of the filter into the holder. -
Page 16: Alignment Of The Blowing Outlet
ALIGNMENT OF THE BLOWING OUTLET 360° 1. Open the locking latches (4 pcs). 2. Turn the outlet in the desired direction. 3. Lock the latches. Make sure that the gasket is in its place Page 16 / 37... -
Page 17: Pressurized Air Connection
PRESSURIZED AIR CONNECTION IMPORTANT! The pressure in the pressurized air network must be between 0,4 and 0,5 MPa (4 - 5 Bar, 58 - 72 psi). Do not install the water separator in a room, where temperature may fall below 0 °C. -
Page 18: Electrical Connection
ELECTRICAL CONNECTION WARNING Risk of electric shock! Disconnect the device from mains supply before carrying out maintenance work. Electrical works may only be carried out by a competent person authorised for the work. Use the safety lock. The person performing maintenance works should hold the key of the safety lock. -
Page 19: Starting And Stopping The Equipment
STARTING AND STOPPING THE EQUIPMENT 1. Turn the main switch to 0 position. 2. Pressurise the compressed air system of the vacuum equipment. 3. Connect the electrical plug. 4. Turn the main switch to position 1. 5. The display panel will now display the main menu. -
Page 20: System Control Settings
SYSTEM CONTROL SETTINGS MESSAGES ON THE DISPLAY OF THE CONTROL PANEL During operation, the operating time, the actual pressure difference across the filter and the pressure difference and the clearing limits are shown on the display. In addition, an error message may also appear. - Page 21 CLEANING DURING USE The filter cleaning system has been designed to be fully automatic. The cleaning round begins when the pressure loss of the filters is high enough. Cleaning ends when the pressure limit set has been reached. It is possible to change the pressure limit thresholds for cleaning from the display device or from the control centre logic display.
- Page 22 REMOTE START You can start the suction unit remotely, either by using a separate switch or with a command given by the machine tool. You must activate remote start with the 'F3' button from the display device or from the control centre logic control system. REMOTECONTROL custom settings...
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Page 23: External Connections
EXTERNAL CONNECTIONS WARNING Risk of electric shock! Electrical work must be carried out by a professional electrician. ERROR SIGNALS A fault signal can be received externally from the suction unit. An error signal (not visible on the display of the control unit) is caused by the following events: ... -
Page 24: Emptying The Collecting Bin (With A Closing Flap)
A. EMPTYING THE COLLECTING BIN (WITH A CLOSING FLAP) The collecting bin of a device equipped with a cutoff valve can be emptied while the unit is running. When the collecting bin becomes full, the signal light on the display unit illuminates, and the cutoff valve closes. -
Page 25: Operation With A Drop-Through Rotary Feeder (Optional)
B. OPERATION WITH A DROP-THROUGH ROTARY FEEDER (OPTIONAL) During the operation of the vacuum equipment, the drop-through rotary feeder discharges continuously into customer's own collecting vessel installed under the footing. The drop-through rotary feeder starts automatically when the vacuum equipment is started. Pressing the switch-off button F2 on the control panel initiates post-operation cleaning, during which also the drop-through rotary feeder rotates for 300 seconds. -
Page 26: Manual Cleaning (Accessory)
MANUAL CLEANING (ACCESSORY) IMPORTANT! Use the equipment only for vacuuming non-explosive dust. Do not vacuum liquids or sharp materials – these can damage the equipment. 1. Open the cut-off valve of the suction socket. 2. Connect the hose. 3. Start cleaning. 4. -
Page 27: Maintenance Instructions
MAINTENANCE INSTRUCTIONS WARNING Disconnect the device from mains supply before carrying out maintenance All maintenance points must be work. inspected regularly to ensure that the suction unit operates as planned. Use the safety lock. Maintenance frequency depends on the Use safety goggles, a respirator and quantity and composition of filtered safety gloves when servicing, operating materials. - Page 28 SUODATTIMIEN PESU The Teflon filters can be washed with water. The maximum water temperature is 40 °C and the maximum pressure is 50 bar. Spray the filters from the outside, from a distance of approximately 400 mm. Follow these restrictions. Otherwise the filters can become damaged. After washing the filters let them dry for 4 days in indoors at temperatures above 15 °C.
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Page 29: Replacement Of Main Filters
REPLACEMENT OF MAIN FILTERS IMPORTANT! During replacement of main filters its recommended to replace the control filter also. 1. Turn the main switch to 0 position. 2. Shut off compressed air supply and discharge pressure from the air lines of the equipment. 3. - Page 30 6. Bend the fixing element manually and pull away the air guide of the filter. 7. Take the new filter and install the air guide. 8. Place the notch at the top of the filter into its holder. 5 mm 9.
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Page 31: Replacement Of Control Filters
REPLACEMENT OF CONTROL FILTERS 1. Turn the safety switch to 0 position and engage the safety lock. 2. Disconnect the plug of the motor. 3. Open the locking latches (4 pcs) of the vacuum unit and remove the casing. 4. Remove the control filter. 5. -
Page 32: Storaging
STORAGING Before installation Store the equipment and its parts on a wooden platform. Shield the equipment from the negative effects of weather. Do not store in humid and salty conditions. Storaging after use Remove dirt from the equipment and its parts. ... -
Page 33: Troubleshooting
TROUBLESHOOTING The suction machine will not start. Is there any text on the display of the control unit? Does the display show a Check the power to the control centre. If message about motor the power supply is not faulty, contact protection? the manufacturer. - Page 34 The suction effect is weak. Is the pressure loss excessive (> 2000 Pa)? Is the filter cleaning Does the motor rotate in the right direction? system operating? Make sure that any sliding traps in the channel system Contact a Contact the Replace the are open and that there are professional...
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Page 35: Instructions For Recycling And Disposal Of Extor Vacuum Units
INSTRUCTIONS FOR RECYCLING AND DISPOSAL OF EXTOR VACUUM UNITS When the equipment has reached the end of its operating life and is no longer needed, it should be properly disposed. General 1. Recycling and disposal should be performed, observing the valid laws and regulations. -
Page 36: Accessories
ACCESSORIES MANUAL CLEANING SEAL (COLLECTING BIN) ACCESSORIES CABLE SET (REMOTE CONTROL) DROP-THROUGH ROTARY FEEDER OVERFILLING SENSOR Page 36 / 37... -
Page 37: Inspection List
INSPECTION LIST Serial number_______________________ Date ______________________ Inspector ______________________ Inspected on Notes 1. Acceptance a. Missing parts b. Transport damage 2. Installation a. Transport support b. Gaskets c. Fastening bolts d. Filters e. Fastening latches f. Pressurized air connection g. Electrical connection 3.
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