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Pioneer DJs XPRS amplifier
Service Manual
©2017 Powersoft
Keep this manual
powersoft_Pioneer DJs
XPRS_servman_en_v2
for future reference

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Summary of Contents for Pioneer DJ XPRS

  • Page 1 Pioneer DJs XPRS amplifier Service Manual ©2017 Powersoft Keep this manual powersoft_Pioneer DJs XPRS_servman_en_v2 for future reference...
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  • Page 3 Running Test with PT-Lite 10.1 Testing the Full Range 10.2 Testing the Subwoofer Replacement Parts for IS Pioneer Full Range Replacement Parts for IS Pioneer Subwoofer Pioneer DJs XPXS Service Analysis and Solution A. Analysis and Solution Amp Module Verify as in Chap. 7.2 , Chap. 7.4 & Chap. 8, refer to Chap. 9.1 to remove & replace if required.
  • Page 4: Table Of Contents

    10.2 Testing the Subwoofer These documents are confidential and reserved and may not be disclosed, Replacement Parts for IS Pioneer Full Range reproduced and shared with third persons or used without the express Replacement Parts for IS Pioneer Subwoofer written permission from Powersoft S.p.A.
  • Page 5: Requirements For Testing With Pt-Lite Tester

    Pioneer DJs XPRS | SERVICE MANUAL 4. Requirements for Testing with PT-Lite Tester CB000737.00 CB000521 CB000677 Noise Termination Connectors PT Lite Testing Unit...
  • Page 6: Idenifying The Labels

    5. Identifying the labels 5.1 External Labels Powersoft Product Code Powersoft Product Serial Number Is Pioneer Full-Range LM12FR-ES (PF00V336) _LM15FR-ES (PF00V346) _LM10FR-ES (PF00V348) Pioneer Model Pioneer Product Serial Number Is Pioneer Subwoofer LM15SW-ES (PF00V337)_LM115SW-ES (PF00V347) Pioneer Model Pioneer Product Serial Number...
  • Page 7: Internal Labels

    Pioneer DJs XPRS | SERVICE MANUAL 5.2 Internal Labels Is Pioneer Full-Range LM12FR-ES (PF00V336) _LM15FR-ES (PF00V346) _LM10FR-ES (PF00V348) Is Pioneer Subwoofer LM15SW-ES (PF00V337)_LM115SW-ES (PF00V347) Litemod Serial Number DSP Board Part Number 6. Internal Layout & LiteMod Components Is Pioneer Full-Range...
  • Page 8: Testing And Troubleshooting

    Pioneer DJs XPRS | SERVICE MANUAL 7. Testing and Troubleshooting 7.1 Checking the Mains Switch & Fuse Is Pioneer Full-Range LM12FR-ES (PF00V336) _LM15FR-ES (PF00V346) _LM10FR-ES (PF00V348) Is Pioneer Subwoofer LM15SW-ES (PF00V337)_LM115SW-ES (PF00V347) Locate and open the Fuse Box, and check the fuse for continuity by means of a multimeter.
  • Page 9 Pioneer DJs XPRS | SERVICE MANUAL On the Front Panel, chek if the Power LED is on POWER LED (RED) CONDITION ACTION Normal Condition Check the Mains’ Switch Condition PSU FAIL Check the Mains’ Fuse Replace the Module Set the front panel switches and positions as portrayed.
  • Page 10: Checking The Full Range Dsp Board

    Pioneer DJs XPRS | SERVICE MANUAL 7.5 Checking the Full Range DSP Board Checking the Switches (highlighted in Yellow) & the Potentiometers (highlighted in Green) Turning the Switches to different positions & feel if there’s any damaged. Rotate the Potentiometers from end to end / up and down & feel if it is moving smoothly.
  • Page 11: Checking The Subwoofer Dsp Board

    Pioneer DJs XPRS | SERVICE MANUAL 7.6 Checking the Subwoofer DSP Board Checking the Switches (highlighted in Yellow) & the Potentiometers (highlighted in Green) Turning the Switches to different positions & feel if there’s any damaged. Rotate the Potentiometers from end to end / up and down & feel if it is moving smoothly.
  • Page 12: Diagnostic Leds

    Pioneer DJs XPRS | SERVICE MANUAL 8. Diagnostic LEDs Is Pioneer Full- Range LM12FR-ES (PF00V336) _LM15FR-ES (PF00V346) _LM10FR-ES (PF00V348) 30 Vdc 250mA 30 Vdc Is Pioneer Subwoofer LM15SW-ES (PF00V337)_LM115SW-ES (PF00V347) Switch the Module ON in DC by connecting CN101 to a DC power supply, and slowly increasing the voltage to 60 Vdc.
  • Page 13: Disassembling The Modules

    Pioneer DJs XPRS | SERVICE MANUAL X4 | SERVICE MANUAL 9. Disassembling the Modules Unscrew the 10 Torx T10 Screws (highlighted in Yellow) 9.1 Disassembling the LiteMod Unplug the 3 Cables connected to the Module. (highlighted in Green) Unplug the Flat Cable by gently pulling on the connector’s sides.
  • Page 14: Disassembling The Dsp Board

    X4 | SERVICE MANUAL Pioneer DJs XPRS | SERVICE MANUAL Now the Faulty Module is able to remove & replace with a New Module. 9.2 Disassembling the DSP Board Unplug the 3 Cables connected to the Module. (highlighted in Green) Unplug the Flat Cable by gently pulling on the connector’s sides.
  • Page 15: Dsp Board (Full-Range)

    Pioneer DJs XPRS | SERVICE MANUAL X4 | SERVICE MANUAL 9.2.1 DSP Board (Full-Range) Pull out the 2 Switch Knobs & 3 Potentiometer Knobs. (hightlighted in Blue) Unscrew the 5 Torx T8 Screws (highlighted in Yellow) Unscrew the 11 Philips Head Screws (highlighted in Green) Now the Faulty DSP Board is able to remove &...
  • Page 16: Dsp Board (Subwoofer)

    X4 | SERVICE MANUAL Pioneer DJs XPRS | SERVICE MANUAL 9.2.2 DSP Board (Subwoofer) Pull out the Switch Knob & Potentiometer Knob. (hightlighted in Blue) Unscrew the 5 Torx T8 Screws (highlighted in Yellow) Unscrew the 8 Philips Head Screws (highlighted in Green) Now the Faulty DSP Board is able to remove &...
  • Page 17: Running Test With Pt-Lite

    10. Performing Test with PT-Lite 10.1 Testing the Full-Range Launch PTELite Sofeware to begin the PT-Lite Test for PF00V336 / PF00V346 / PF00V348 (PIONEER FULL-RANGE) Click on Manual Load then Input the Product Code & Serial Number Check if the Test Plan has been successfully loaded.
  • Page 18 Pioneer DJs XPRS | SERVICE MANUAL Follow the instruction that will be prompted on your screen. NOTE: The attenuators are not present in the new PTE version AT000078.01. This process is automatic. The Noise Terminations must be connected to the amp’s channel inputs 1,2 when this message is prompted.
  • Page 19 Pioneer DJs XPRS | SERVICE MANUAL...
  • Page 20 Pioneer DJs XPRS | SERVICE MANUAL Connect the Amplifier’s MIC/LINE 2 Input to the Line Output CH A on the PT-Lite. Line 1 is NOT to be CONNECTED.
  • Page 21 Pioneer DJs XPRS | SERVICE MANUAL Now the PT-Lite had completed and passed the test. The software will prompt you with a message asking if a printed version of the certificate is required.
  • Page 22 X4 | SERVICE MANUAL...
  • Page 23 Pioneer DJs XPRS | SERVICE MANUAL X4 | SERVICE MANUAL After Completion of the PT-Lite Test, you may refer to the report to view the test results. C:\Powersoft\P\Collaudo\Report\PTLite...
  • Page 24 Pioneer DJs XPRS | SERVICE MANUAL...
  • Page 25: Testing The Subwoofer

    Pioneer DJs XPRS | SERVICE MANUAL X4 | SERVICE MANUAL 10.2 Testing the Subwoofer Launch PTELite Sofeware to begin the PT-Lite Test for PF00V337 / PF00V347 (PIONEER SUBWOOFER) Click on Manual Load then Input the Product Code & Serial Number...
  • Page 26 Pioneer DJs XPRS | SERVICE MANUAL The PT-Lite software will prompt you with a message asking if a printed version of the certificate is required.
  • Page 27 Pioneer DJs XPRS | SERVICE MANUAL After Completion of the PT-Lite Test, you may refer to the report to view the test results. C:\Powersoft\P\Collaudo\Report\PTLite...
  • Page 28: Replacement Parts For Is Pioneer Full Range

    Pioneer DJs XPRS | SERVICE MANUAL 11. Replacement Parts for IS PIONEER FULL-RANGE PART NUMBER DESCRIPTIONS PF00V318 AMPL.MODULE LITEMOD DSP34P2IN2OUT/SUB/ SMC01041.336.R INTERFACE Customized x PF00V336 DSP34P2IN2OUT/SUB/ SMC01041.346.R INTERFACE Customized x PF00V346 DSP34P2IN2OUT/SUB/ SMC01041.348.R INTERFACE Customized x PF00V348 SM001052.R DSP34P2IN2OUT/BASIC/ SWITCH SMC01053.R...
  • Page 29 Pioneer DJs XPRS | SERVICE MANUAL ME001026.06 LITEMOD_IS PIONEER: MOULDED CASING MA000011.06 LITEMOD_IS PIONEER: KNOB FOR SWITCH MA000012.04 LITEMOD_IS PIONEER:KNOB FOR POTENTIOMETER FU000025 Fuse 4A 250Vac (5x20mm) Time-Lag 215_Series FAN ASSEMBLY (CABLE VN000034 LENGHT 200 mm) mod. _ADDA_AD0612DS-D70GL W60D60H15 VI000163...
  • Page 30: Replacement Parts For Is Pioneer Subwoofer

    Pioneer DJs XPRS | SERVICE MANUAL 12. Replacement Parts for IS PIONEER SUBWOOFER PART NUMBER DESCRIPTIONS PF00V318 AMPL.MODULE LITEMOD DSP34P2IN2OUT/SUB/ SMC01042.337.R INTERFACE Customized x PF00V337 DSP34P2IN2OUT/SUB/ SMC01042.347.R INTERFACE Customized x PF00V347 SM001052.R DSP34P2IN2OUT/BASIC/ SWITCH SMC01053.R DSP34P2IN2OUT/BASIC/ SPEAKER + CABLE + GASKET...
  • Page 31 Pioneer DJs XPRS | SERVICE MANUAL ME001026.06 LITEMOD_IS PIONEER: MOULDED CASING MA000011.06 LITEMOD_IS PIONEER: KNOB FOR SWITCH MA000012.04 LITEMOD_IS PIONEER:KNOB FOR POTENTIOMETER FU000025 Fuse 4A 250Vac (5x20mm) Time-Lag 215_Series FAN ASSEMBLY (CABLE VN000034 LENGHT 200 mm) mod. _ADDA_AD0612DS-D70GL W60D60H15 VI000163...
  • Page 32 Pioneer DJs XPRS | SERVICE MANUAL IMPORTANT SAFETY ADDENDUM The aim of this addendum is to describe the safety precautions to be undertaken when servicing any Powersoft amplifier/module. WE RECOMMEND THAT ALL SERVICE OPERATIONS ARE CARRIED OUT BY A TRAINED TECHNICIAN IF NOT EXPLICITLY STATED OTHERWISE, DISCONNECT THE AMPLIFIER FROM THE MAINS.
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  • Page 34 Powersoft S.p.A. Via Enrico Conti, 5 50018 Scandicci (FI) Italy Tel: +39 055 735 0230 Fax: +39 055 735 6235 General inquiries: info@powersoft.it Sales: sales@powersoft.it Application & technical support: support@powersoft.it Service & maintenance: service@powersoft.it powersoft-audio.com Data are subject to change without notice. For latest update please refer to the online version available on www.powersoft-audio.com...

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