Outdoor GreatRoom Company Crystal Fire Plus Instruction Manual

Direct spark ignition system
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Crystal Fire® Plus Direct Spark Ignition (DSI) System
• Important operating instructions included.
• Read, understand, and follow these
instructions for safe installation and operation.
WARNING
!
FOR OUTDOOR USE ONLY.
Installation and service must be performed by a
qualified installer, service agency, or the gas
supplier.
DANGER
IF THE INFORMATION IN THIS INSTRUCTION MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR
EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE.
CAUTION
!
INSTALLER: Leave manual with the appliance.
CONSUMER: Retain this manual for future
• Shut off gas to the appliance.
• Extinguish any open flame.
• If odor continues, leave the area immediately.
• After leaving the area, call your gas supplier
or fire department.
Failure to follow these instructions could result
in fire or explosion, which could cause property
damage, personal injury or death.
!
Do not store or use gasoline, or other
flammable vapors and liquids, in the vicinity of
this or any other appliance.
A propane cylinder not connected for use shall
not be stored in the vicinity of this or any other
appliance.
This appliance can produce carbon monoxide
Never use this appliance in an enclosed space
WARNING
!
www.outdoorrooms.com
!
reference.
DANGER
!
IF YOU SMELL GAS:
WARNING
!
CARBON MONOXIDE HAZARD
which has no odor.
Using it in an enclosed space can kill you.
such as a camper, tent, car or home.
!
!
!

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Summary of Contents for Outdoor GreatRoom Company Crystal Fire Plus

  • Page 1 Crystal Fire® Plus Direct Spark Ignition (DSI) System CAUTION • Important operating instructions included. INSTALLER: Leave manual with the appliance. CONSUMER: Retain this manual for future • Read, understand, and follow these instructions for safe installation and operation. reference. DANGER IF YOU SMELL GAS: •...
  • Page 2 DANGER: FLAMMABLE GAS UNDER PRESSURE. LEAKING LP-GAS MAY CAUSE A FIRE OR EXPLOSION IF IGNITED CAUSING SERIOUS BODILY INJURY OR DEATH. CONTACT LP GAS SUPPLIER FOR REPAIRS, OR DISPOSAL OF A CYLINDER OR UNUSED LP-GAS. WARNING: FOR OUTDOOR USE ONLY.* DO NOT USE OR STORE CYLINDER IN A BUILDING, GARAGE, OR ENCLOSED AREA.
  • Page 3 Report damaged parts to your dealer. Installation and repair should be performed only by a qualified WARNING service person. More frequent The Outdoor GreatRoom Company , LLC cleaning and maintenance may disclaims any responsibility for, and the be required as necessary. It is...
  • Page 4: Table Of Contents

    TABLE OF CONTENTS 1. Appliance Information (DSI Burners) Appliance Certification Specifications 2. Getting Started (DSI Burners) Included Items Tools and Supplies Required Inspect the Appliance and Components 3. Appliance Clearance Requirments (DSI Burners) Surrounding Clearances Enclosure Clearances for CFP Models with DSI Enclosure Clearances for BI Models with DSI 4.
  • Page 5 10. Reference Materials (DSI Burners) Battery Pack Installation and Operation Remote Pairing and Operation Pressure Testing and Verification Standard Wiring Diagram Service Parts Optional Parts Dimensional Information 11. Warranty Information 42519 REV B: DSI: 06-23-2020 www.outdoorrooms.com...
  • Page 6: Appliance Information (Dsi Burners)

    APPLIANCE INFORMATION (DSI BURNERS) A. APPLIANCE B. SPECIFICATIONS CERTIFICATION MODEL ORIFICE SIZE STANDARD INPUT RATE ® MODEL: ALL CRYSTAL FIRE NATURAL PLUS BURNERS & BURNER PROPANE PROPANE NATURAL GAS INSERTS WITH DIRECT SPARK IGNITION CFP20 55K BTU/hr. 55K BTU/hr. BI16 (16.12 kW) (16.12 kW) TESTING AGENCY: Underwriters...
  • Page 7 MODEL ORIFICE SIZE MAXIMUM INPUT RATE PROPANE NATURAL GAS PROPANE NATURAL GAS CFP20* 70K BTU/hr. (20.5 kW) 77.5K BTU/hr. (22.7 kW) BI16* CFP1224* 75K BTU/hr. (22.0 kW) 75K BTU/hr. (22.0 kW) BI719* CFP1242* .125” 100K BTU/hr. (29.3 kW) 100K BTU/hr. (29.3 kW) BI737* CFP1264 .125”...
  • Page 8: Getting Started (Dsi Burners)

    GETTING STARTED (DSI BURNERS) A. INCLUDED ITEMS Crystal Fire® Plus Burner Direct Spark Ignition (DSI) System (Connected to burner) Crystal Fire® Plus Instruction Manual UL Rating Label (Attached to burner) Power Adaptor Standard DSI Control Panel Emergency Stop Button and Control Panel (CFP-ESO-CP) Glass Media (See table below for number of media bags)
  • Page 9: Tools And Supplies Required

    Digital or Slack-Tube Manometer with ¼” ID Tube Attachment GFCI Protected Outlet installed in accordance with local code. Use weather-proof cover. The Outdoor GreatRoom Company™ has a recommended junction box assembly available. Please see reference materials for more information. This junction box assembly MUST BE installed on a GFCI protected circuit.
  • Page 10: Appliance Clearance Requirments (Dsi Burners)

    APPLIANCE CLEARANCE REQUIREMENTS (DSI BURNERS) A. SURROUNDING CLEARANCES WARNING WARNING FIRE RISK FOR OUTDOOR USE ONLY Follow all minimum clearance requirements. Failure to provide adequate clearance to What qualifies an area as an outdoor space? combustible materials can result in property To qualify as an outdoor space, the area in damage or loss of life.
  • Page 11: Enclosure Clearances For Cfp Models With Dsi

    B. ENCLOSURE CLEARANCES FOR CFP MODELS WITH DSI WARNING Follow all minimum clearance requirements. Failure to provide adequate clearance to combustible materials can result in property damage or loss of life. Required Clearances to Combustibles LINEAR MODELS CFP1224 CFP1242 CFP1264 CFP12120 4 in.
  • Page 12 B. ENCLOSURE CLEARANCES FOR CFP MODELS WITH DSI WARNING Follow all minimum clearance requirements. Failure to provide adequate clearance to combustible materials can result in property damage or loss of life. Required Clearances to Combustibles LINEAR MODELS BI719 BI737 BI757 BI7114 7 in.
  • Page 13: Enclosure Design Requirements (Dsi Burners)

    ENCLOSURE DESIGN (DSI BURNERS) A. SELF-CONTAINED PROPANE CYLINDER INSTALLATIONS The Outdoor GreatRoom Company has vent blocks available for DIY landscape block projects as well as vent plates for other enclosures. See reference materials for more information. OPENINGS ARE SHOWN AS 5" X 2"...
  • Page 14: Hard-Piped Propane Installations

    B. HARD-PIPED PROPANE INSTALLATIONS The Outdoor GreatRoom Company has vent blocks available for DIY landscape block projects as well as vent plates for other enclosures. See reference materials for more information. OPENINGS ARE SHOWN AS 5" X 2" RECTANGLES A readily accessible GFCI outlet...
  • Page 15 B. HARD-PIPED NATURAL GAS CYLINDER INSTALLATIONS The Outdoor GreatRoom Company has vent blocks available for DIY landscape block projects as well as vent plates for other enclosures. See reference materials for more information. OPENINGS ARE SHOWN AS 5" X 2"...
  • Page 16: Gas Setup And Information (Dsi Burners)

    GAS SETUP AND INFORMATION (DSI BURNERS) • Pressure requirements for the appliance are WARNING: shown in the table below. Pressure readings must be attained WHILE THIS APPLIANCE AND ALL FIRE AND EXPLOSION RISK: OTHER GAS APPLIANCES ARE IN OPERATION. VERIFY INLET PRESSURES •...
  • Page 17: Leak Check And Line Purge

    D. LEAK CHECK AND LINE PURGE E. ADDITIONAL GAS SUPPLY INFORMATION Once the gas piping system is in place, all fittings and connections need to be checked for For propane installations using a non-disposable, leaks. self-contained propane supply system (20 lb. propane tank and the manufacturer supplied Use a commercially-available, non-corrosive regulator hose):...
  • Page 18: Burner Installation (Dsi Burners)

    Other media options apart from the supplied clear glass gems can be used in Crystal Fire® Plus burners, but they should be supplied by the Outdoor GreatRoom Company . This ensures that the proper amount of media is used and that the media is approved for use in gas appliances.
  • Page 19 With burner sitting on top of enclosure, connect control switch to DSI system. The connector is keyed and will only connect one way. See Image 16.3. It may be necessary to prop up burner in one or more locations. With burner in same position as in Step 3, connect power adaptor to DSI system.
  • Page 20 Turn control switch to ON position to verify pres- ence of power and spark location. Look inside ig- nition wind guard for visible spark. See Image 16.7. SPARK LOCATION After spark is confirmed, turn control switch back to OFF position. Ensure propane cylinder valve is closed.
  • Page 21: Hard-Piped Propane Installations

    B. HARD-PIPED PROPANE INSTALLATIONS WARNING Installation and repair should be performed only by a qualified service technician. Secure supplied control panel to enclosure with suitable fasteners. See Image 16.11. If burner is being installed in an Outdoor GreatRoom (Img. 16.11) Company™...
  • Page 22 With burner in same position as in Step 3, connect power adaptor to DSI system. The connections will be labelled 3.3 VDC + and 3.3 VDC – on both the DSI system and power adaptor. If they are not connected properly, the unit will not operate.
  • Page 23 For units set up for propane with an attached regulator hose, it is necessary to remove the hose and flare adaptor. Connect main gas supply to ½” male flare fitting on INLET side of DSI system. See Image 16.18. The Outdoor GreatRoom Company™...
  • Page 24 Overfilling of the burner with media can cause adverse operational issues. Use of burner media other than that supplied by The Outdoor GreatRoom Company™ is not recommended and could lead to operational issues. www.outdoorrooms.com 42519 REV B: DSI: 06-23-2020...
  • Page 25: Lighting And Operation (Dsi Burners)

    LIGHTING AND OPERATION (DSI BURNERS) WARNING FIRE OR EXPLOSION HAZARD If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. Verify control switch is in OFF position. See Image 17.1. If REMOTE operating on a self-contained propane cylinder, ensure cylinder valve is CLOSED.
  • Page 26: Troubleshooting (Dsi Burners)

    TROUBLESHOOTING (DSI BURNERS) SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTIONS Replace propane tank with full tank or Propane tank is empty. have propane tank filled and reattempt ignition. Gas supply individual shutoff valve is Open individual shutoff valve on gas closed. supply and reattempt ignition. Ensure media placement instructions Excessive media buildup around are followed so that media is not...
  • Page 27 For additional troubleshooting information not detailed in this manual, please contact the dealer or location from which the product was purchased. If additional assistance is required: Visit https://www.outdoorrooms.com/product-support/faqs or contact The Outdoor GreatRoom Company at 1-866-303-4028 42519 REV B: DSI: 06-23-2020 www.outdoorrooms.com...
  • Page 28: Service And Maintenance (Dsi Burners)

    TROUBLESHOOTING (DSI BURNERS) A. REGULAR MAINTENANCE TASKS WARNING Installation and repair should be performed only by a qualified service technician. If using a self-contained propane gas supply system with the supplied propane regulator hose assembly, the hose should be inspected for damage BEFORE EACH USE OF THE APPLIANCE.
  • Page 29: Cleaning The Appliance

    B. CLEANING THE APPLIANCE BURNER TRIM Remove glass media and clean in basin of BURNER SURFACE water mixed with dish soap. Allow to dry on a towel. Use compressed air to remove any debris from the burner surface. See Image 9.4. Stainless steel burner trim can be cleaned and polished with commercially-available stainless steel cleaners and a polish such as Brasso...
  • Page 30: Reference Materials (Dsi Burners)

    REFERENCE MATERIALS (DSI BURNERS) A. BATTERY PACK INSTALLATION AND OPERATION CLEAN HERE If ordered with a DSI burner, the optional CLEAN HERE battery pack (CF-DSI-BP) will be attached to the DSI mounting bracket and connected to the wiring harness. Proceed to Step 4. (Img.
  • Page 31: Remote Pairing And Operation

    Other sources of radio-frequency interference (air conditioners, bug zappers, cellular network towers, etc.) can all affect the operating range of the CF-DSI-R. INDICATOR LIGHT The Outdoor GreatRoom Company , LLC makes no LEARN BUTTON guarantees on operating range of the remote due to the variety of applications in which a DSI appliance may be (Img.
  • Page 32 WARNING REMOTE PAIRING AND OPERATION Pressure testing should be performed only by Close main gas supply shutoff valve. a qualified gas professional. Open DSI control box by rotating the locking tabs as shown. See Image 20.8. Using a small flat-blade screwdriver, carefully unscrew INLET pressure tap on gas control valve.
  • Page 33: Standard Wiring Diagram

    D. STANDARD WIRING DIAGRAM This wiring diagram depicts the standard configuration of the Direct Spark Ignition system. For wiring diagrams of additional configurations, refer to 42511 Crystal Fire® Plus Supplemental Commercial Manual. SENSOR/IGNITER STANDARD CONTROL SWITCH 3.3 VDC+ 110-120VAC SUPPLY FROM GFCI 3.3 VDC- RECEPTACLE CONTROL...
  • Page 34: Service Parts

    E. SERVICE PARTS LIST Part Description Part Number Direct Spark Ignition System Control Module OGR-6KR-NT Direct Spark Ignition System CF-DSI-ELECTRODE Direct Spark Ignition Wiring Harness (Control Switch and Module Wiring) CF-DSI-WH Power Adaptor for Direct Spark Ignition System OGR-3V-ADP Wind Guard for Direct Spark Ignition System 70010 ½”...
  • Page 35: Optional Parts

    F. OPTIONAL PARTS Part Description Part Number Remote Transmitter for DSI System CF-DSI-R Direct Spark Ignition System CF-DSI-BP Ventilation Plate for Custom Enclosures 21005 Ventilation Block for Landscape Block enclosures VENT BLOCK BLK DSI Control Panel for Landscape Block Enclosures DSI-DIY-CP 16”...
  • Page 36 ANGLES: FINISH PART NAME DECIMALS: ANGLES: .06 X.X FINISH PART NAME .06 X.X X.XX CRYSTAL FIRE PLUS ROUND X.XXX .015 NONE (2B) X.XX CRYSTAL FIRE PLUS ROUND BURNER INSERT WITH DSI MIRROR POLISH X.XXX .015 BURNER FOR 20 IN. OPENING SYSTEM: 16 IN.
  • Page 37 3.79 3.77 DECIMALS: ANGLES: 4.45 FINISH PART NAME 36.52 .06 X.X 5.04 X.XX CRYSTAL FIRE PLUS LINEAR MIRROR POLISH X.XXX .015 BURNER FOR 24 IN. X 12 IN. (TRIM) 13.50 OPENINGS WITH DSI SYSTEM 7.42 THE OUTDOOR MATERIAL/THICKNESS PART NUMBER REV.LEVEL...
  • Page 38 7/25/19 COMPANY 7.42 DECIMALS: ANGLES: FINISH PART NAME .06 X.X 17.98 #4 BRUSH / X.XX 11.56 CRYSTAL FIRE PLUS LINEAR X.XXX .015 GRAIN IN LONG BURNER WITH DSI SYSTEM 78.00 DIRECTION LENGTH: 72 IN. 13.50 PART NUMBER REV.LEVEL MATERIAL/THICKNESS 304 STAINLESS...
  • Page 39 PART NAME .06 X.X FINISH .06 X.X X.XX #4 BRUSH / GRAIN CRYSTAL FIRE BURNER #4 BRUSH / X.XX CRYSTAL FIRE PLUS LINEAR X.XXX .015 INSERT WITH DSI SYSTEM IN LONG DIRECTION X.XXX .015 GRAIN IN LONG BURNER WITH DSI SYSTEM OR 2B LENGTH: 102 IN.
  • Page 40: Warranty Information

    The maximum amount recoverable under this warranty is limited to the purchase price of the Product and, if The Outdoor GreatRoom Company unable to provide replacement or repair in an expedient and cost-effective manner, The Outdoor...
  • Page 41 PRODUCT CATEGORY WARRANTY INFORMATION Limited lifetime warranty on all stainless steel burners installed in a residential setting, and 5 years on all stainless steel burners installed in a commercial setting. GAS FIRE PIT TABLES/CRYSTAL One year warranty on ignition & electronics FIRE®...
  • Page 42 www.outdoorrooms.com...

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