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Frosty Factory 289A Service Manual

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Frosty Factory
of America, Inc.
2301 S. Farmerville St., Ruston, LA 71270
frostyfactory.com
(318) 255-1162
(800) 544-4071
(318) 255-1170 fax
Model 289A, W & R
Service Manual
All technical data, pictures and drawings contained in this manual are not binding on the
manufacturer nor can the manufacturer be held liable for any modifications to the machine in whole
or in part.
Revised 1/2016

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Summary of Contents for Frosty Factory 289A

  • Page 1 (318) 255-1162 (800) 544-4071 (318) 255-1170 fax Model 289A, W & R Service Manual All technical data, pictures and drawings contained in this manual are not binding on the manufacturer nor can the manufacturer be held liable for any modifications to the machine in whole or in part.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS 1.0 INTRODUCTION 1.1 Use of the Manual 1.2 Preliminary Inspection 1.3 Description 2.0 SAFETY AND INSTALLATION 2.1 Safety Precautions 2.2 Installation 3.0 OPERATION 3.1 Machine Controls 3.2 The Product You Serve 3.3 Product Consistency 3.4 Start Up 3.5 Freeze Time 4.0 MAINTENANCE 4.1 Cleaning...

  • Page 3: Introduction

    Check the entire machine and its contents for possible shipping damage. Note damage, if any, and notify your carrier immediately. Frosty Factory of America cannot be responsible for damaged merchandise caused by shipping. Inventory the accessories to be sure they include the items you specified on your order.

  • Page 4: Description

    1.3 DESCRIPTION Lighted Flavor Sign Stainless Steel Cabinet Beater Bar C5618A Stainless Fill Indicator Steel Light F0207 Cylinder Faceplate Control Switches Knobs F0262 F0416 Bottom F0417 Clear Plastic Scraper Blade Faceplate C0144 C6519 6519 Faucet Drip Tube Assembly C6513 Drip Tray F0195...

  • Page 5: Safety Precautions

    Frozen Drink Machine is through the sides; both require 24” clearance. Rear clearance for 289A is 4”. Rear clearance for 289W& 289R is 6”. No side clearance is required for 289W & 289R. All Frozen Drink Machines require 6” clearance at the top.

  • Page 6: Operation

    SECTION 3 OPERATION 3.1 MACHINE CONTROLS Two selector switches located on the front of the machine control operation of the Frozen Drink Machine. Selection of the right (snowflake) position, with both switches, will schedule the machine for normal operation. The compressor cycle is protected by a time delay circuit, which will engage the compressor approximately 2 minutes after normal operation is initiated.

  • Page 7: The Product You Serve

    3.3 PRODUCT CONSISTENCY thinner. An exclusive torque sensing mechanism developed by Frosty Factory of America will produce consistent texture and thickness of your frozen beverages. The adjustment screw (accessible through the left side panel as you face the machine front) is pre-set at the factory.

  • Page 8: Start Up

    3.4 START UP 3.4 START UP NOTICE: Before start-up, be sure the machine has been sanitized in accordance with procedures set forth in the cleaning section of this manual. Pour the mix into the hopper and allow it to drain into the cylinder. Fill the Hopper Do not run the...

  • Page 9: Maintenance

    SECTION 4 MAINTENANCE 4.1 CLEANING The following cleaning procedure should be used for initial start-up and on an as needed basis to comply with the minimum cleaning and sanitizing frequencies specified by the Federal, state or local regulatory agency having jurisdiction. (1) Turn the machine to the off, “hand”...

  • Page 10: Scraper Blade & Beater Bar Seal Installation

    4.2 SCRAPER BLADE & BEATER BAR INSTALLATION Step 1: Attach scraper blade spring F6512 as shown. Step 2: Insert rod end into beater bar frame. Step 3: Tap scraper blade rod until it is centered. Step 4: Apply a small dab of Petro-Gel F0298 Step 5: Fill cavity with...
  • Page 11 Permanent Seal Spacer – NON REMOVEABLE Rubber Beater Seal Installed Fill Cavity With Petro On Beater Bar Smooth Petro Gel Evenly...

  • Page 12: Re-Assembly

    4.3 RE-ASSEMBLY C5618A Carefully insert the beater bar C5618A (with beater bar seal) into the hole at the rear of the cylinder and rotate until it fully engages into the drive plate. Re-install the large faceplate C0144 on the machine. First place the faceplate bushing onto the beater shaft.

  • Page 13: Preventative Maintenance

    4.4 PREVENTATIVE MAINTENANCE It is recommended that a maintenance schedule be followed to keep the machine clean and operating properly. WARNING: Never attempt to repair or perform maintenance on machine until the main electrical power has been disconnected A. DAILY The exterior of the machine should be kept clean at all times to preserve the luster and sanitation of the stainless steel.

  • Page 14: Faceplate/Faucet Assembly

    4.6 FACEPLATE/FAUCET ASSEMBLY Face Plate/Faucet Assembly Part No. A. Face plate assembly with bushing C6501 B. Faucet assembly with nut C6513 C. Faucet body (only) C6513B D. Plunger assembly C6513P Plunger assembly Knob O-Rings Face Plate F0264 F0491 C6501 O-Ring F0374 F.P.
  • Page 15 4.6 FACEPLATE / FAUCET ASSEMBLY (continued) C6513 Applying Teflon Tape Align Faucet Assembly opening to to Faucet Body bottom of faceplate then tighten nut before installation F0298 F0491 Install O-rings onto plunger Lubricating O-rings with Petro-Gel Installing Plunger Assembly Installing large Faceplate into Faucet body onto front of Machine.

  • Page 16: Float Switch

    4.7 FLOAT SWITCH ASSEMBLY 1. The float switch assembly consists of: Post switch, Float , Float clip, O-Ring and Nut. 2. There are two dots on one end of the float. When assembled the two dots must be on the top end of the float. 3.

  • Page 17: Using The Cleaning Brushes

    4.9 USING THE CLEANING BRUSHES Drip Chamber Clean with warm wet rag Cylinder Drip Tube Drip tube Brush F0327 Drain Spacer Block C2308 F0327...

  • Page 18: Drive Belt

    5.1 Drive Belt -All Frozen Drink Machine Models Frame Drive Motor F732 Motor Note: Motor stop bracket not shown. Mount screws Drive pulley F0471 500J6 – Belt F1037 Flywheel F6525 ½” 1. To increase belt tension, loosen the 4 motor mount screws and pry the entire motor assembly up until the belt is snug.

  • Page 19: Franklin Motor

    5.2 FRANKLIN DRIVE MOTOR All Frozen Drink Machine Models 1. U-Nuts (2) 5/16-18 2. Microswitch Friction Plate F tba 3. Microswitch F0346 4. Motor assembly C732 Includes items: 1,2,3,5,8,12. Motor (only) F732 5. Motor Stop Bracket F1203 6. Tension Spring Lg F0469 F4202A Spring Adjustment Bracket...

  • Page 20: Rear Cylinder Assembly

    5.3 REAR CYLINDER ASSEMBLY Belt Driven Models Model Numbers; 137, 237, 232, 289, 235R Hopper Place Shim between items 3&4 5 6 7 8 9 10 Here ITEM NUMBER DESCRIPTION 1. F0811 Fill Light Switch 2. F0355* Ceramic Seal 3. C2308 Spacer Block 4.

  • Page 21: Water Bracket Assembly

    5.4 WATER BRACKET ASSEMBLY – Water Cooled Models Only (Exploded View) Fitting, Water Hose Fitting, Bulkhead Water Star Washer Bracket, (Water/Refrigeration) 1. Insert the water bulkhead fitting through the bracket hole. 2. Place the star washer over the threaded portion of the bulkhead fitting. 3.

  • Page 22: Remote Self Sealing Coupling Assembly

    5.5 REMOTE SELF SEALING COUPLING ASSEMBLY – Remote Cooled Models Only EXPLODED VIEW 5/8” Coupling Assembly F0914 5/8” Suction Line 3/8” Liquid Line 3/8’ coupling Assembly F0913 Bracket, Water-Refrigeration F0200 Frame NOTE: The assemblies with part numbers F0913 and F0914 include male and female halves as well as the hold-down washer.

  • Page 23: Troubleshooting

    SECTION 6 TROUBLESHOOTING 1. Machine does not run when turned on. A. Be sure that the cord is properly plugged into wall outlet. B. Check to reset circuit breaker if necessary. C. Be sure that no other appliances are sharing the circuit. D.
  • Page 24 8. No product comes out when faucet handle is pulled while unit is running. A. Frozen product is blocking “feed hole”. Turn machine off then clear ice plug from feed hole. WARNING: Never place fingers in the “feed hole” as serious personal injury may occur.

  • Page 25: Spare Parts List

    SECTION 7 SPARE PARTS LIST 7.0 SPARE PARTS FROZEN DRINK MACHINE MODELS DESCRIPTION ITEM NUMBER Bearing Plate C2306 Bearing, Motor (Obsolete) F0474 Bearing, Motor F0738 Beater Bar Assembly C5618A Beater Bar Frame C5618F Beater Bar Seal F0360 Block, Spacer Lg. C2316 Brush, Drip Tube, Lg.
  • Page 26 DESCRIPTION ITEM NUMBER Microswitch F0346 Motor Spring Bracket F1239 Motor Stop Bracket F1203 O-Ring, Face Plate F0374 O-Ring, Faucet F0491 O-Ring, Fill Switch F0161 Panel Louver F0254 Panel, Left Side F6405 Panel, Rear F6407 Panel, Right Side F6406 Petro-Gel F0298 Puller tool (Ceramic ring) F0012 Pulley, Drive Motor...

  • Page 27: Warranty

    (at its option) without cost to purchaser-user except transportation charge any part or parts of said unit proved to the satisfaction of Frosty Factory of America, Inc. to be defective when sold. The warrantor shall not be responsible for any...

This manual is also suitable for:

289r289w

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