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Truckman Roll-Top Xtreme Installation Instructions Manual

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INSTALLATION INSTRUCTIONS
VOLKSWAGEN AMAROK
Truckman
Unit 14 Narrowboat Way
Dudley
West Midlands
DY2 0EZ
Telephone: +44 (0) 1384 485405
http://www.truckman.co.uk
ARV1-1705

TABLE OF CONTENTS

Tools Required for Assembly ..................................... 1
Before You Start .......................................................... 1
Drain Hole Locations .................................................... 1
Hardware and Packaging Contents ............................. 1
STEP 2: Positioning Canister ..................................... 2
STEP 3: Installing Rails .............................................. 2
STEP 4: Installing Top Cover ...................................... 4
STEP 5: Installing Clamps ........................................... 5
STEP 6: Installing Rail Kickstands .............................. 6
STEP 8: Lubricating Sweep Seals .............................. 8
STEP 10: Attach the Pull Strap .................................. 8
Operating Instructions .................................................. 9
Maintenance ................................................................ 9
Warranty Statement ..................................................... 10

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Summary of Contents for Truckman Roll-Top Xtreme

  • Page 1: Table Of Contents

    Drain Hole Locations ............ 1 STEP 1: Remove From Packaging, and Hardware and Packaging Contents ......1 STEP 2: Positioning Canister ........2 Truckman STEP 3: Installing Rails ..........2 STEP 4: Installing Top Cover ........4 Unit 14 Narrowboat Way STEP 5: Installing Clamps ...........

  • Page 2: Tools Required For Assembly

    BEFORE YOU START! Read the instructions carefully before you start. If you have any questions regarding the installation please call Truckman at +44 (0) 1384 485405. CANISTER DRAIN HOLE LOCATIONS: This tonneau cover is designed to carry rainwater from the cover into the canister and then out through the drains.

  • Page 3: Step 2: Positioning Canister

    STEP 2: POSITIONING CANISTER Use the Pull Strap and the canister body to lift and steady the Place the Canister in truck bed just behind the cab unit. Wrap the Pull Strap around the center of the canister a and center it from side to side. You will need to couple times and double it up in your hand.
  • Page 4 Rotate Down while remaining in Outside Groove 3rd Rib 4th Rib Rail Sill Outside Vertical Groove FIG. 3B FIG. 3C First make sure your handle latches are in, this makes the rail install much easier (FIG 3F). WARNING: IF YOU DO NOT HAVE THE LATCHES IN, THE HANDLE WILL CATCH THE RAIL AS YOU ATTEMPT TO SLIDE IT IN.

  • Page 5: Step 4: Installing Top Cover

    FIG. 3F FIG. 3G Canister Groove Left Rail Flat Washer Lock Washer Latches Out Latches In Rail Screw Canister Installing the rails is easier with the handle latches in. For information on handle operation reference The Rail shown is for Figure 11A.

  • Page 6: Step 5: Installing Clamps

    FIG. 4E Top Cover Rail FIG. 4D Foam FIG. 4F Next mark where the front of the rails sit and mark this position with masking tape, this will be a guide for placing your foam. (FIG 4D). Now pull the cover back until there is room to apply the foam. Lay the foam on the front sill of the truck from rail to rail, trimming the excess with a utility knife (FIG 4E).

  • Page 7: Step 6: Installing Rail Kickstands

    Part number is on the PART BETWEEN serial number label in NUMBER THE RAILS the upper left corner of AR and AM2083 54 1/16 (137.3 cm) the canister (looking from tailgate). Once the clamps are lightly tightened, FIG. 5E measure the Between-the-Rail dimension at the front and rear of the truck (FIG.

  • Page 8: Step 7: Installing Tailgate Draintubes

    Fasten the pre assembled Kickstand Assembly on the Grip using the provided mounting bolt, flat washer, lock washer and wingnut (FIG. 6E). Next swing up the kickstand so that the adjusting bolt is as perpendicular to the Truck Bed wall as possible (FIG. 6F). If you need more or less engagement you can change the length of the Kickstand by flipping Kickstand Base (FIG.

  • Page 9: Step 8: Lubricating Sweep Seals

    FIG. 7C Possible Hole Locations STEP 8: LUBRICATING & PLACING THE SWEEP SEALS Locate the sweep seals (rubber weather strips) on the rails. Open the provided 303 brand protectant sponge pack (find it Rail adhered to the underside of the top cover) and wipe the Sweep Seal underside of the sweep seal and the top of the wear strip.

  • Page 10: Operating Instructions

    OPERATING INSTRUCTIONS 1. To open the cover, turn the actuator knob clockwise 90 until it clicks in the open position. This retracts the latches into the handle and the cover is free to roll open into the canister. A tug on the pull strap will release the latch and allow the cover to lock into the rails.

  • Page 11: Warranty Statement

    CLAIMS: If you have any warranty issues, please contact Truckman at +44 (0) 1384 485405 with the original invoice, the Unit Model and Serial Number. After determining the validity of the warranty claim, Truckman will ship a replacement part prepaid to the customer. Labour costs to replace defective parts are the responsibility of the purchaser.

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