Mennekes AMTRON Xtra Installation Manual
Wallbox, charging station for electric vehicles
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Also See for AMTRON Xtra:
- Operating manual (340 pages) ,
- User's operation manual (208 pages) ,
- Troubleshooting manual (6 pages)
Related Manuals for Mennekes AMTRON Xtra
Summary of Contents for Mennekes AMTRON Xtra
- Page 1 ® AMTRON Wallbox Xtra (E/R), Trend E, Premium R `Ü~êÖáåÖ=ëí~íáçå=Ñçê=bäÉÅíêáÅ=sÉÜáÅäÉë= Installation manual for qualified electricians qÜÉ=åÉï=ï~ääÄçñÉëK Charged with ideas.
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Page 2: Table Of Contents
5.4.2 Installing the supply cable ......13 5.4.3 Installing the charger station on the wall .. 14 © Copyright MENNEKES Elektrotechnik GmbH & Co. KG Electrical connection ..........15 Content subject to changes without notice. 5.5.1 Voltage supply / supply network connection This document is protected by copyright. -
Page 3: General
The complete manual must be kept 11.2 Glossary ..............46 available for all authorised people. 11.3 Index ..............47 MENNEKES Elektrotechnik GmbH & Co. KG accepts no liability for any damage resulting from non-observance of the information in this manual. -
Page 4: Structure Of The Installation Instructions
2 Safety 1.1 Structure of the installation instructions General Information 2.1 General Safety Information This chapter contains general information on the Installation manual. The device has been designed using state-of-the-art Safety technology and is safe to operate. This chapter contains details on the presentation of safety Nevertheless, there may be residual risks associated with the information, provisions for liability and warranty and device under the following circumstances:... -
Page 5: Safety Information
Failure to follow the safety instructions may result in damage to, or destruction of the product and / or other In case you return the device to MENNEKES for repair, components. please use the original packaging or a suitable, safe transport container. -
Page 6: Product Description
Permanently connected charging cable with charging Integration into the home network over WLAN / LAN. connector type 2. RS485 interface for wired networking with a MENNEKES Permanently connected charging cable with charging ACU or MENNEKES E-Mobility Control Panel (SCU connector type 1. -
Page 7: Check / Result
Xtra Xtra E Xtra R Trend E Premium Premium R LED info bar Multi-function button Stop function (adjustable parameters, deactivated by default) ... -
Page 8: Delivery Contents
3.4 Delivery Contents 3.5 Assembly 3.5.1 Exterior view Fig. 3: Delivery contents Charging station Operation manual RFID cards (2x master, 3x Installation manual Fig. 4: Front view (example) Set-up data sheet user) Allen key Quick guide Rear enclosure part Predetermined breaking Bag with installation Front enclosure part point for supply line /... -
Page 9: Interior View
3.5.2 Interior view Fig. 5: Rear view (example) Rear enclosure part Opening for cable duct Fig. 6: Interior view of rear enclosure part (example) Fastening screws for front Fastening holes Counter Controller (HC controller) Cable glands enclosure part Circuit breaker (CB) Residual current circuit Air outlet Multi-function actuator... -
Page 10: Components
3.6 Components 3.6.1 Front panel Fig. 8: Front panel (example) Fig. 7: Interior view of front panel (example) Multi-function button Charging socket type 2 RFID card reader with hinged lid Actuator (plug interlock) Socket insert LED info bar The actuator interlocks the charging plug in the charging Only for versions Premium und Trend. -
Page 11: Hc Controller
The operating mode is selected over the service interface or the MENNEKES Charge APP. The availability of the operating modes and functions depends on the version of the charging station and the configuration of the charging station during the setting- up process. -
Page 12: Technical Data
(such as MENNEKES E- category Mobility Control Panel). Dimensions 474.8 mm x 259.2 mm x 220.1 mm The charging station is connected to a MENNEKES ACU over (H x W x D) RS485. Weight 5 to 8.5 kg (depending on version) In operating mode SCU, control over Charge APP or switching to other operating modes is not possible. -
Page 13: Installation
5 Installation 5.2 Unpacking Caution Danger Damage to the charging station by improper handling. Mortal danger posed by improper installation. Collisions and impacts may damage the charging station. There is a risk of injury for persons performing tasks for Move the charging station with utmost caution. which they are neither qualified nor have received ... -
Page 14: Opening The Charging Station
Ass embl y 5.3 Opening the charging station 5.3.1 Minimum distances Fig. 12: Minimum distances (mm) Maintain the specified minimum distances for unrestricted access during operation, maintenance and repair. Fig. 11: Opening the charging station 5.3.2 Installing the supply cable Caution On-wall installation of supply cable Damage to the device. -
Page 15: Installing The Charger Station On The Wall
4. Open the charging station (see Chapter 5.3 "Opening be chosen. the charging station" on page 13). MENNEKES recommends the installation of the charging 5. Run the supply cable and possibly the data and control station at a height (up to the top edge of the enclosure) of cables through the cable glands into the charging approximately 1.50 metres above the finished floor. -
Page 16: Electrical Connection
5.4 Electrical connection 5.4.2 Safeguarding and personal protection Danger 5.4.1 Voltage supply / supply network connection Danger Danger to life by electric shock Residual current circuit breakers (type B) sensitive to Risk of death by electric shock! universal currents may not installed behind residual Components have voltage applied. -
Page 17: Terminals
Design of the on-site circuit breaker 5.4.3 Terminals Danger Fire hazard due to device overload. Fire hazard due to device overload in case of wrong design of the on-site circuit breaker. The nominal current of the selected circuit breaker must not exceed the specifications on the nameplate. -
Page 18: Lan Connection
RJ45 plug must be routed to the charging station. The network cable must have sufficient dielectric strength, and be suitable for common routing with live conductors. MENNEKES recommends using Ethernet cables type Cat 5e or higher. Fig. 16: Connecting the tariff-switching signal... -
Page 19: Rs485 Bus
For installation in the ground: Siemens PROFIBUS line, Mobility Control Panel) should control the charging process, underground cable 6XV1830-3FH10 (manufacturer EAN the charging station must be connected to a MENNEKES 4019169400428). ACU over RS485 bus. The bus cable is connected to the HC ... -
Page 20: Commissioning
6 Commissioning 6.3 Configuration of the charging station Functions and operating modes are configured with the service interface in the Internet browser of the charging Warning station. The service interface of the charging station is Danger due to incorrect commissioning! accessible over LAN or WLAN. -
Page 21: Calling Up The Service Interface
AMTRON_7C70BCxxx. 3. Enter the WPA2 key of the AMTRON WLAN (see set-up data sheet) and connect to the network. 4. Open the MENNEKES charge app and search for charging stations. 5. Select the desired charging station by the serial number (SNR, see set-up data sheet). -
Page 22: Setting Up The Connection To The Wireless Home Network
6. Open the WLAN settings of your tablet / smart phone and change to the appropriate home network. Fig. 21: Menu "Customer Settings / Time Info" 7. Open the MENNEKES Charge APP and search for 4. The value "Local Timestamp" is required in format charging stations. -
Page 23: Menu Description
7. Activate the input filed "Currently Summer" during 6.3.7 Menu description daylight saving time. Menu "Production Settings" 8. Set the input filed "Timezone Offset" to the default value "60". The "Timezone Offset" is the difference between the local time zone and the Coordinated Universal Time (UTC) in minutes. - Page 24 Menu "Installation Settings" Value Description HCC3 HW Hardware version of the HC controller Version HCC3 SW Software version of the HC controller Version HCC3 IO State Status of the HC controller's inputs and outputs HCC3 CP/PP Status of CP/PP signal contacts Fig.
- Page 25 Value Description Menu "Customer Settings" Power Fail Enable / disable continue charging Continue process after power failure The charging process continues after a power failure A power failure terminates the charging process Autostart Enable / disable autostart of charging Charging process ...
- Page 26 Value Description Menu "Whitelist Operation" STA SSID Name of the WLAN the charging Only for versions Xtra and Premium. station is connected to. STA Connected Status of the WLAN connection. true: Charging station is connected to a WLAN false: No connection of the charging station to a WLAN STA Security Selecting the WLAN encryption.
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Page 27: Mennekes Charge App
3. Click on the button "Delete" to delete the RFID card. Installation of the Charge APP on a mobile device (smart phone, tablet). The MENNEKES Charge APP is available The RFID card has been deleted from the internal free of charge in Apple App Store, Google Play store database (whitelist). -
Page 28: Manual Connection Of The Charge App
If a charging station was found, a menu for entering the 6.4.3 Manual connection of the Charge APP name and PIN 1 of the charging station is displayed. Fig. 29: Message "no Wallbox detected" Fig. 28: Entering PIN and name In rare cases, charging stations will not be detected automatically. -
Page 29: Checking The Charging Station
2. Enter the IP address and the associated PIN 1 of the simulates the communication with the vehicle. charging station and change the suggested name as Test boxes are available from MENNEKES. desired. See Chapter 11.1 "Accesories" on page 46. -
Page 30: Closing The Charging Station
7 Operation 6.6 Closing the charging station 7.1 General information on operation Operating the charging station depends on the selected operating mode. See Chapter 7.4 "Description of operating modes" on page 32. All information on the status of your charging station is displaced at a glance on your smart phone or tablet. -
Page 31: Led Info Bar
7.2 LED Info bar The LED info bar displays the operating status of the charging station. The colour scheme (green / blue) for "Operational / Charging" depends on the setting over the service interface during the setting-up process. The Charge APP uses the same symbols for displaying the operating status. LED info bar Charge APP Description... -
Page 32: Multi-Function Button
7.3 Multi-function button 7.3.2 Re-activating the residual current circuit breaker and circuit breaker The multi-function button can be used to re-activate the residual current circuit breaker (RCCB) and circuit breaker (CB) inside the charging station mechanically from the outside without opening the enclosure. 1. -
Page 33: Description Of Operating Modes
Wechs el ein- auf z weis paltig 7.4 Description of operating modes Functional description of manual operating mode (remote) Start of charging Without RFID card: process Automatically after connection to the vehicle Manually with Charge APP With RFID card: ... - Page 34 Functional description for operating mode time-controlled (internal) Start of charging Without RFID card: process Automatically after connection to the vehicle With RFID card: Authentication with valid RFID card Manually by selecting a valid RFID card in Charge APP Controlling the By using the internal timer: charging process...
- Page 35 Functional description of operating mode External Tariff Signal Start of charging Without RFID card: process Automatically after connection to the vehicle With RFID card: Authentication with valid RFID card Manually by selecting a valid RFID card in Charge APP. Controlling the By using the external tariff-switching signal: charging process...
- Page 36 Functional description of operating mode Energy Manager Start of charging Without RFID card: process Automatically after connection to the vehicle With RFID card: Authentication with valid RFID card Manually by selecting a valid RFID card in Charge APP. Controlling the By using the "SUNNY HOME MANAGER": charging process...
- Page 37 Functional description of operating mode Energy Manager Changing the By using the Charge APP during a charging process: operating mode Change to operating mode "Manual (Remote)". The change of operating mode will apply to the on-going charging process. The following charging process is carried out according to the mode selected in the user settings of the Charge APP.
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Page 38: Settings In Operating Mode "Energy Manager
Charge APP - parameter "excess charging" 7.4.1 Settings in operating mode "Energy Manager" Select the option "excess charging" if you want to use only The operating mode "Energy Manager" must be enabled excess energy for charging your electric vehicle. during the setting-up process by the installer to become The parameters "maximum charging time"... -
Page 39: Charging The Vehicle
RFID card to add new RFID cards to the internal database. Managing RFID cards over the Charge APP: In conjunction with Mennekes Charge APP, the internal database (whitelist) is particularly convenient for RFID authorisation. Names can be additionally assigned to RFID card numbers in the Charge APP and the database can be easily managed with a smart phone or tablet. -
Page 40: Mode 3 Charging
The maximum available charging current depends on the 7.5.4 Mode 3 charging following points Power rating of the charging station. Features / version of the charging station. Current-carrying capacity of the cable. Configuration during setting-up process and setting of the charging current over the Charge APP. -
Page 41: Managing Rfid Cards
7.6 Managing RFID cards 7.6.4 Notes on RFID cards taught as masters The charging station comes with two RFID cards marked as For RFID authorization, prior once-off registration of the AMTRON Master. user's RFID card at the charging station is required. The charging station can manage up to 100 RFID cards (2x No charging processes can be authorised with cards master, 98x users) in an internal database (whitelist). -
Page 42: Maintenance
8 Maintenance Maintenance interval every 6 months (biannually) Part / component Maintenance work Danger Enclosure Visual inspection for defects or damage. Risk of death resulting from improper maintenance / Check the device for secure repair. fastening. There is a risk of injury for persons performing tasks for Clean the outside of the enclosure which they are neither qualified nor have received with damp cloth. -
Page 43: Troubleshooting
9 Troubleshooting Danger Risk of death resulting from improper maintenance / repair. There is a risk of injury for persons performing tasks for which they are neither qualified nor have received appropriate training. The maintenance / repair of the device may be performed only by persons who are familiar with this task, have been instructed with regard to the associated hazards and who possess the necessary... - Page 44 Fault Cause Notes on troubleshooting Residual current circuit breaker (RCCB) Re-activate residual current circuit or circuit breaker (CB) in the charging breaker (RCCB) or circuit breaker (CB). flashing red station has tripped. See Chapter 7.3.2 on page 31. Error in the power supply to the Check the power supply.
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Page 45: Emergency Release Of Charging Plug
9.2 Emergency release of charging plug 9.3 System monitoring If the unlocking function fails, the charging plug may be mechanically locked in place in the socket panel by an actuator. The charging plug cannot be removed and must be unlocked manually. -
Page 46: Disassembly, Storage And Disposal
10 Disassembly, Storage 10.3 Disposal The disposal of old devices must comply with the common and Disposal national and regional laws and regulations. Ecological considerations must be taken into account. 10.1 Disassembly Old devices and batteries cannot be disposed of with household rubbish. -
Page 47: Appendix
Resistance The charging cables feature resistance currents. coding coding that is analysed by the HC controller MENNEKES designation of the PWM charging system. module or charging controller. The resistance value defines the Control Panel MENNEKES E-Mobility Control Panel maximum allowable current of the for controlling up to 64 charging charging cable. -
Page 48: Index
11.3 Index HC controller ..............10 Accessories ............... 28, 46 Identification Plate ............6 Ambient conditions ..........11, 12 Index ................46 Appendix ................ 46 Installation ..............12 Assembly ..............7, 13 Intended Use ..............4 Interior view ..............8 cable ................ - Page 49 Terminals ............... 16 Troubleshooting .......... 28, 30, 39, 42 Safety ................3 Turning on..............19 Safety Information ............4 Software reset ..............25 Software update ............26 Unpacking ..............12 Storage ................45 System check..............28 System monitoring ........... 19, 44 Voltage supply ...............
- Page 50 MENNEKES Elektrotechnik GmbH & Co. KG Spezialfabrik für Steckvorrichtungen Aloys-Mennekes-Str. 1 D-57399 Kirchhundem Germany Tel.: +49 (0) 27 23 / 41-1 Fax: +49 (0) 27 236 / 41-2 14 info@MENNEKES.de All information regarding application areas, product solutions, basic www.MENNEKES.de knowledge, training courses and discussion guides can also be found online in our info portal.
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