Simpson BIG BRUTE Series Instruction Manual
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Simpson BIG BRUTE Series Instruction Manual

4000 psi, 4 gpm
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BIG BRUTE SERIES
INSTRUCTION MANUAL
MODEL
65105
65106
If your pressure washer is not working properly or if there are parts missing or broken,
please DO NOT RETURN IT TO THE PLACE OF PURCHASE. Contact our Customer Service
Department at 1-844-375-7577.
IMPORTANT: Please make certain that the person who is to use this equipment carefully reads
and understands these instructions before operating.
Part No. 7109550 Rev. 0 DEC 2016
SAVE THIS MANUAL FOR FUTURE REFERENCE
4000
PSI
4
GPM

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  • Page 1 4000 BIG BRUTE SERIES INSTRUCTION MANUAL MODEL 65105 65106 If your pressure washer is not working properly or if there are parts missing or broken, please DO NOT RETURN IT TO THE PLACE OF PURCHASE. Contact our Customer Service Department at 1-844-375-7577.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Safety Guidelines - Definitions ............... 3 Important Safety Instructions ................. 3 Get to Know the Pressure Washer ..............9 Basic Elements of a Pressure Washer ............. 9 Basic Elements of a Pump ..............10 Basic Elements of an Engine ..............10 Operation ......................

  • Page 3: Safety Guidelines - Definitions

    SAFETY GUIDELINES - DEFINITIONS This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these symbols. DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
  • Page 4 WARNING: This product may not be equipped with a spark-arresting muffler. If the product is not equipped and will be used around flam ma ble ma teri als or on land covered with materials such as agricultural crops, forest, brush, grass or other similar items, then an ap proved spark arrester must be installed and is legally required in the state of California.
  • Page 5 DANGER: RISK TO BREATHING (ASPHYXIATION) WHAT CAN HAPPEN HOW TO PREVENT IT • Breathing ex haust fumes will cause • Operate pressure washer in a well- se ri ous injury or death! En gine ventilated area. Avoid en closed areas exhaust contains carbon mon ox ide, such as ga rages, base ments, etc.
  • Page 6 • Injuries can result if system pressure • To relieve sys tem pres sure, shut off is not reduced before attempting engine, turn off water sup ply and pull gun maintenance or disassembly. trigger until water stops flowing. DANGER: RISK OF INJURY FROM SPRAY WHAT CAN HAPPEN HOW TO PREVENT IT •...
  • Page 7 • Reactive force of spray will cause gun/ • Do not over reach or stand on an unstable wand to kickback, and could cause support. the op er a tor to slip or fall or misdirect • Do not use pressure washer while the spray.
  • Page 8 WARNING: RISK OF BURSTING WHAT CAN HAPPEN HOW TO PREVENT IT • High-velocity fluid spray directed at • On pressure washers rated above pneumatic tire sidewalls (such as 1600  psi (11032  kPa) use the widest found on automobiles, trailers and fan spray (40º...

  • Page 9: Get To Know The Pressure Washer

    GET TO KNOW THE PRESSURE WASHER NOTE: Photographs and line drawings used in this manual are for reference only and do not represent a specific model. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. BASIC ELEMENTS OF A PRESSURE WASHER (FIG.

  • Page 10: Basic Elements Of A Pump

    BASIC ELEMENTS OF A PUMP (FIG. 2) NOTICE: The high-pressure pump was filled with oil at the factory. Always check oil level before using (refer to Maintenance for more information). Oil drain plug Oil fill plug U. Sight glass BASIC ELEMENTS OF AN ENGINE Refer to the Engine Owner's Manual for location and operation of engine controls.
  • Page 11 High Pressure Pump Oil: The preferred oil is SIMPSON Premium Pump ® Crankcase Oil. If this oil is not available, an SAE 15W-40 oil may be used. Change the pump oil after the first 50 hours of operation and every 100 hours thereafter, or every 3 months.

  • Page 12: Operation

    OPERATION PRESSURE WASHER OPERATING FEATURES IMPORTANT: Become familiar with these features before operating this pressure washer. PRESSURE ADJUSTMENTS The pressure setting is preset at the factory to achieve op ti mum pres sure and cleaning. If you need to lower the pres sure, it can be accomplished by these meth- ods.
  • Page 13 NOZZLE COLOR SPRAY PATTERN USES SURFACES* 0˚ powerful pinpoint unpainted metal for spot cleaning or concrete; of hard, unpainted DO NOT use on wood surfaces or for high reach areas 15˚ intense cleaning grills, driveways, concrete of unpainted or brick walkways, Yellow hard surfaces unpainted brick or stucco...

  • Page 14: Starting

    STARTING WARNING: Do not operate this unit until you read this instruction manual and the engine instruction manual for safety, operation and maintenance instructions. DANGER: Risk of fluid injection and laceration. When using the high pressure setting, DO NOT allow the high pressure spray to come in contact with unprotected skin, eyes, or with any pets or animals.
  • Page 15 Check pump oil level. The oil level should come to the dot in the middle of the sight glass (U, Fig 2). In a well-ventilated outdoor area, add fresh, high-quality #2 diesel fuel to the burner fuel tank fill. Refer to the Specification Insert for the correct fuel to be used in the burner.

  • Page 16: Shutting Down)

    WARNING: Risk of unsafe operation. Stand on a stable surface and grip gun/ wand firmly with both hands. Expect the gun to kickback when triggered. NOTICE: Allowing the unit to run for more than two minutes without the gun trigger being pulled could cause overheating and damage to the pump. Do not let the pressure washer run for more than two minutes in Bypass Mode.

  • Page 17: Storage

    Engine Fuel Filter 500 hours or 6 months Spark Plug Maintenance 500 hours or 6 months Clean Fuel Tank(s) Annually Replace Fuel Lines Annually Pump Oil Inspect Daily Change After first 25 hours, then every 3 months or 150 hours Axial pumps come filled with synthetic oil, which does not require changing Replace Burner Fuel Filter Every 6 months...

  • Page 18: Accessories

    ACCESSORIES DANGER: Risk of fluid injection. When using replacement spray wands or guns with this pressure washer, DO NOT use a spray wand and/or spray gun/ wand combination that is shorter in length than what was provided with this pressure washer as measured from the nozzle end of the wand to the gun trigger.

  • Page 19: Troubleshooting Guide

    TROUBLESHOOTING GUIDE Probable causes are listed with most likely cause first. ALL Repairs should be made by qualified technicians only. TROUBLESHOOTING GASOLINE/DIESEL ENGINES Problem Probable Cause Remedy Engine will not Battery dead Where Charge or replace battery, add electrolyte start or crank applicable if battery is new over.
  • Page 20 TROUBLESHOOTING PRESSURE ISSUES Problem Probable Cause Remedy Pump runs but Nozzle not installed Install proper sized nozzle. has low spray Dual wand valve is open. Dual wand valve must be closed and high pressure. pressure nozzle installed. Leaky discharge hose or Replace hose, quick coupler, or O-ring in quick coupler.
  • Page 21 TROUBLESHOOTING PRESSURE ISSUES Problem Probable Cause Remedy Downstream Adjustable knob on Open by turning counter clockwise. injector will not injector is closed (Where siphon chemical. applicable) Unit not in low pressure Open dual wand or install low pressure mode. (BLACK) tip. Detergent hose cut or Inspect hose, replace as required.
  • Page 22 TROUBLESHOOTING OIL FIRED BURNER SYSTEMS Problem Probable Cause Remedy Burner fires and Excessive soot on coils. Clean soot off to improve air flow. smokes. Improper voltage at burner Adjust RPM of generator (if equipped) Burner input too high for Decrease fuel pump pressure and/or conditions.

  • Page 23: Limited Warranty

    Electric Pump/motor Assemblies 1 year Parts, 1 year labor Freezing, Water Quality, Chemical damage, over pressurization, Low water supply Delco Engines, Simpson Generators, 1 year Parts, 1 year labor Freezing, Fuel Quality, damage due to Burner Assembly Components over pressurization, incorrect voltage...
  • Page 24 Copyright. All Rights Reserved Assembled in U.S.A with domestic and foreign components...

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6510565106

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