Spartan 100 Owner's Manual
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Spartan 100 Owner's Manual

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SPARTAN
MODEL 100
Owner's Manual
Record the Serial Number of your
Model 100
and give the number to the factory
when ording parts.
Serial
Number ...........................................
SPARTAN TOOL L.L.C.
8 0 0 . 4 3 5 . 3 8 6 6
www.spartantool.com
44295600 4-13-2020
© 2020 Spartan Tool LLC

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Summary of Contents for Spartan 100

  • Page 1 Record the Serial Number of your Model 100 and give the number to the factory when ording parts. Serial Number ........... SPARTAN TOOL L.L.C. 8 0 0 . 4 3 5 . 3 8 6 6 www.spartantool.com 44295600 4-13-2020 © 2020 Spartan Tool LLC...
  • Page 2 Warnings ― Read the safety and operating instructions before using any Spartan Tool product. Drain and sewer cleaning can be dangerous if proper procedures are not followed and appropriate safety gear is not utilized. ― Before starting unit, be sure to wear personal protective equipment such as safety goggles or face shield and protective clothing such as gloves, coveralls or raincoat, rubber boots with metatarsal guards, and hearing protection.

  • Page 3: Table Of Contents

    Operating Instructions ........45 Cleaning Operation..........46 Model 100 with Drum..........17 Disassemble/Reassemble ........46 Model 100 Power Unit - 02812200 ....18-19 Disassembly of Short Bearing Blocks....47 Base Assembly - 02767100 ........20 Disassembly of Long Bearing Blocks ....48 Trunnion Assembly - 02767200 ......21 Cleaning and Lubricating Instructions ....49...

  • Page 4: Introduction

    NOTE: Information in this manual is current at the time of printing. Spartan Tool reserves the right to make changes and improvements to its products at any time without notice or obligation.

  • Page 5: Specifications And Features

    Drum Capacity: 75’ of 1/2” cable or 100’ of 13/32” or 5/16” cable. Cleaning Cap. up to 100’ for 1-1/4” - 2” diameter line size; up to 75’ for 2”-4” diameter line size. Motor: Permanent magnet; 115 volt AC (rectified); .75 amps (DC) @ 270-290 rpm (no load);...

  • Page 6: Safety Instructions

    Know Your Drain Cleaning Machine. Read this Operator’s Manual carefully. Learn the operation,applications and limitations of this machine. Grounding Instructions. Before using your Spartan equipment, make sure that a properly grounded, (three hole) electrical outlet is available. If not, as in older homes, use a three-prong adapter and connect the green pigtail or grounding lug to a known ground, such as a (metallic) cold water pipe.
  • Page 7 -16 Ga. –for cords of less than 100 feet in length -14 Ga. –for cords of 100 feet to 150 feet in length. If in doubt, use the next heavier gage. (The smaller the gage number, the heavier the cord.) When the machine is used outdoors, use only extension cords intended for use outdoors and so marked.
  • Page 8 Wear standard equipment. (Spartan riveted gloves). Never grasp a rotating cable with a cloth or loose fitting glove which would get wrapped around cable. Replace gloves if rivets or staples start to pull out.
  • Page 9 Follow instructions for lubricating and changing accessories. Never use damaged power cords. Inspect tool cords periodically and if damaged, repair with proper Spartan replacement parts. Inspect extension cords periodically and replace if damaged. Keep handles dry, clean, and free from oil and grease.

  • Page 10: Machine Features

    Air Foot Actuator Figure 2 Assembly Instructions STUDY THESE INSTRUCTIONS CAREFULLY BEFORE YOU OPERATE YOUR EQUIPMENT The Model 100 consist of the following components (which are purchased separately): 1. Power Unit 3: Cable 5: Dial-A-Cable Power Feed (optional) 2. Drum...
  • Page 11 Figure 4 LOADING CABLE INTO MACHINE Warning: Due to the amount of initial tension wound into your Spartan cable, care must be taken when uncoiling the bundle of cable. The cable will spring apart after the wire ties, which secure the cable, are cut.

  • Page 12: Operating

    WARNING: Never wear loose fitting clothing or jewelry when operating this machine. Always wear your Spartan riveted gloves when handling cable. Place your machine as close to the cleanout as possible. Do not allow more than 3 or 4 feet of cable between the machine and the cleanout.
  • Page 13 Operating (cont.) NOTE: Kinkage and breakage of cable is caused solely by one thing: you permit the working end of the cable to get hung up in an obstruction and you keep on twisting the other end of same with your motor, until something must give.

  • Page 14: Operating The Power Cable Feed

    Operating the Power Cable Feed The adjusting knob on the top controls the tension on the cable. It should be set so that the cable feeds freely in-and-out of the drum. Tension can be increased by turning handle to the right. Don’t apply too much tension - just enough to keep the cable moving is sufficient.

  • Page 15: Maintenance Instructions

    CARING FOR CABLES: Spartan cables are of such design that no special care is required. At the end of each day of use, cables and the inside of drum should be rinsed throughly with water to prevent damaging effects of drain cleaning compounds, acids and other organic compounds that eat away the cable’s strength.
  • Page 16 Maintenance Instructions (cont.) How To Install Cable Into Drum Position external drum in a vertical position so that cable can be inserted into the drum horizontally through the distributor arm. Rotate the external drum until the heads of the cable clamp screws on the back of the drum indicate that the clamp is at the top of the drum.

  • Page 17: Model 100 With Drum

    Model 100 PU with 13/32 Drum 02812201 ITEM PART NUMBER DESCRIPTION 02812200 Model 100 Power Unit 02766401 Model 100 Drum 13/32” 44276700 Model 100 Roll-Aid Page 17...
  • Page 18 Model 100 PU with 1/2 Drum 02812202 ITEM PART NUMBER DESCRIPTION 02812200 Model 100 Power Unit 02766402 Model 100 Drum 1/2” 44276700 Model 100 Roll-Aid Page 18...
  • Page 19 Model 100 PU with 5/16 Drum 02812203 ITEM PART NUMBER DESCRIPTION 02812200 Model 100 Power Unit 02766403 Model 100 Drum 5/16” 44276700 Model 100 Roll-Aid Page 19...

  • Page 20: Model 100 Power Unit 02812200

    Model 100 Power Unit 02812200 ‘ DETAIL A Page 20...
  • Page 21 DESCRIPTION 02767100 Base Assembly Mod 100 04674200 100 Trunnion Assy 44221500 Forward Reverse Switch 44295200 Model 100 PM Motor w/ Gearbox 44225800 Air Bulb & Hose Assembly 44002600 Pressure Switch 44290700 Jumper Wire, 5in Brown 44290800 Jumper Wire, 5in Yellow...

  • Page 22: Base Assembly 02767100

    Base Assembly 02767100 ITEM PART NUMBER DESCRIPTION 02761100 Base Side Plate 03443600 Bumper Assembly 00113901 Screw, Hex Head 1/4-20 x 1 02825100 Washer, Flat 1/4 01950800 Nut, Hex Kep 1/4-20 02767300 Base Casting Page 22...

  • Page 23: Trunnion Assembly - 02767200

    Trunnion Assembly 04674200 Item PART NUMBER Description 02829300 Box Connector 02765100 100 Trunnion Only 02761800 Pawl Bearing 02761900 Latch 02825500 Thumb Screw, 1/4-20 x 3/4 04645000 100 Switch Box 02825600 Scr,Bndg 12x1/2 Type B 02829500 Washer, Lock Split #12 Zinc...

  • Page 24: Air Foot Switch - 44055500

    Oulet Box Cover Assembly 44101600 ITEM PART NUMBER DESCRIPTION 03433200 Switch Toggle 44110500 Rubber Boot 44038900 Assy Jumper Wire-UL 2-1/2” Air Foot Switch 44225800 ITEM PART NUMBER DESCRIPTION 04576900 Pressure Transmitter 04577100 Neoprene Air Hose 8’ Lg x 7/16 04652700 Clamp, Stepless Ear 1/2”...

  • Page 25: Model 100 Drum 13/32

    Model 100 Drum 13/32” 02766401 ITEM PART NUMBER DESCRIPTION 03449500 Outer Drum & Cover M-100 04204200 Clutch Assembly - 13/32 03446900 Inner Drum Assembly (100) 02759800 Bearing 02822500 Retaining Ring - Small 02822700 Retaining Ring - Large 02761300 Decal, Drum Model 100, 13/32...
  • Page 26 Model 100 Drum 1/2” 02766402 ITEM PART NUMBER DESCRIPTION 03449500 Outer Drum & Cover M-100 04204200 Clutch Assembly - 1/2 03446900 Inner Drum Assembly (100) 02759800 Bearing 02822500 Retaining Ring - Small 02822700 Retaining Ring - Large 02761300 Decal, Drum Model 100, 13/32...
  • Page 27 Model 100 Drum 5/16” 02766403 ITEM PART NUMBER DESCRIPTION 03449500 Outer Drum & Cover M-100 04204200 Clutch Assembly - 5/16 03446900 Inner Drum Assembly (100) 02759800 Bearing 02822500 Retaining Ring - Small 02822700 Retaining Ring - Large 02761300 Decal, Drum Model 100, 13/32...

  • Page 28: Outer Drum 02766500

    Outer Drum 02766500 ITEM PART NUMBER DESCRIPTION 03414600 Cable Clamp 00162600 Washer, Flat 5/16” USS Zinc 00167100 Internal Tooth Lockwasher 02765600 Drive Stud 02820700 Nut, Heavy Hex Jam 5/16-18 02765700 Drum Hub Assembly (100) Page 28...

  • Page 29: Inner Drum - 02766600

    Inner Drum 03446900 ITEM PART NUMBER DESCRIPTION 00167000 Washer, Lock - Internal Tooth 02759900 End Bracket Assembly (100) 02760100 Mainshaft Assembly (100) 02827200 Screw, Cap 1/4-20 x 7/8 02822500 Retaining Ring Page 29...

  • Page 30: Pm Motor Assembly

    PM Motor Assembly 44295200 ITEM PART NUMBER DESCRIPTION 44304100 Gearcase Complete 100 PM Motor 44304120 Armature 100 PM 110V 44304000 Brush Kit, 100-300-1065-2001 Page 30...
  • Page 31 Clutch Assembly 13/32 04204200 ITEM PART NUMBER DESCRIPTION 03414200 Clutch Hub & Bearing Assy 02760300 Plate Drive Mod 100 02760400 Clutch Facing, Scan-Pac 02760800 Plate, Friction 04237000 Spacer 1.50 x 3.00 16 GA 02760500 Spring Clutch 02866300 Shouldered Adjusting Nut...
  • Page 32 Clutch Assembly 1/2 04203200 ITEM PART NUMBER DESCRIPTION 03414200 Clutch Hub & Bearing Assy 02760300 Plate Drive Mod 100 02760400 Clutch Facing, Scan-Pac 02760800 Plate, Friction 04237000 Spacer 1.50 x 3.00 16 GA 02760500 Spring Clutch 02866300 Shouldered Adjusting Nut...
  • Page 33 Clutch Assembly 5/16 04204300 ITEM PART NUMBER DESCRIPTION 03414200 Clutch Hub & Bearing Assy 02760300 Plate Drive Mod 100 02760400 Clutch Facing, Scan-Pac 02760800 Plate, Friction 04237000 Spacer 1.50 x 3.00 16 GA 02760500 Spring Clutch 02866300 Shouldered Adjusting Nut...

  • Page 34: Wiring Diagram

    Wiring Diagram ITEM PART NUMBER DESCRIPTION 44221500 Forward Reverse Switch 44002600 Pressure Switch 44290700 Assy. Jumper Wire 5” Brown 44290800 Assy. Jumper Wire 5” Yellow 04647800 Assy. Jumper Wire 5” Black 44216100 Disconnect, .250 Female 16-14 44290500 Bridge Rectifier PM Motor 44290501 Pad, Thermo - Conductive 71103300...

  • Page 35: Roll-Aid - 44276700

    Roll-Aid (Optional) 44276700 ITEM PART NUMBER DESCRIPTION 44120700 Asy,Roll Aid Whl&Supprt 44276800 Assy, Locking Pin-Model 100 44287200 Assy, Toolbox Model 100 44276100 Handle-Model 100 Page 35...

  • Page 36: Wheel & Support Assembly 44120700

    Wheel & Support Assembly 44120700 ITEM PART NUMBER DESCRIPTION 02811900 Wheel 02829700 Casting, Machined 00760400 Washer, Flat 5/8 00114800 Screw, Hex Head 5/16-18 x 5/8 00165600 Washer, Lock 02820800 Nut, Hex Jam 5/8-18 03818400 Thumb Screw 02826300 Screw, Hex Head 5/8-18 x 3-1/4 Page 36...
  • Page 37 Allen Key for Blades and Hooks 03449006 5/16 inch diameter x 75 feet 02826800 Socket Head Cap Screw 03449007 5/16 inch diameter x 100 feet 00165300 Split Lockwasher 02814800 Bag of Parts for 13/32” without Drop Head 02789200 Repair Bulb with Standard Plug Parts for 5/16”...

  • Page 38: Model 100 Cables

    Model 100 Cables 5⁄16" Multi-Purpose Inner-Core Cable. Designed for 13⁄32" Inner Core Calbe. With Interchangeable rodding 1 1⁄4" to 1 1⁄2" lavatory, sink line waste and for Cutters and Hooks for rodding 11⁄2" to 2" sink light duty in 2" lines.Includes: Blade, 3⁄4" Wide, Blade, lines.

  • Page 39: Cable Ends And Accessories

    Cable Ends and Accessories 04220300 02878100 44113000 44120600 0279500 1/2" male Coupling 5/8" male Coupling .55" male Coupling .66" male Coupling 3/4" Male Coupling 04220400 02878000 44113100 44120500 02788300 1/2" Female Coupling 5/8" Female Coupling .55" Female Coupling .66" Female Coupling 3/4"...

  • Page 40: Power Cable Feed Section

    Model 75 Power Cable Feed Operating & Maintenance Instructions Page 40...
  • Page 41 Power Cable Feed Table of Contents Introduction ............36 Attaching the Cable Safety Guide ......37 Setting Power Feed Cable Size......38 Universal Power Feed ........39 Power Feed Assembly ........40 Bearing Block Assembly (LONG) .......41 Bearing Block Assemlby (SHORT) .....42 Wheel Carrier Body (LONG).......43 Wheel Carrier Body (SHORT) ......43 Installation Instructions ........44 Operating Instructions ........45...

  • Page 42: Introduction

    Introduction The Spartan Tool Model 75 Power Cable Feed with “dial-a-cable” reflects the latest improvements in the marketplace. The operation, repair and maintenance of the Model 75 are simple to accomplish. These features allow a quick change for cable size and provide easy maintenance. The Model 75, which weighs just over 10 pounds, will feed and retrieve a cable up to 30 feet per minute.

  • Page 43: Attaching The Cable Safety Guide

    Attaching the Cable Safety Guide To The Power Cable Feed Disconnect the cable machine from its power source to avoid accidental starting. Pick up the Cable Safety Guide and place the spring against the hub on the Power Cable Feed and turn it counterclockwise until the spring rests against the plate behind the hub.

  • Page 44: Setting Power Feed Cable Size

    Setting Your Spartan Power Cable Feed for Cable Size (Refer to Fig. 2 for details) Fig. 2 To adjust for cable size, push in on the pin knob (#37) located on the bottom of the bearing blocks (#29) to unlock from setting. Turn pin knob right/clockwise and pull out. As each cable setting is reached the knob can be felt locking in.

  • Page 45: Universal Power Feed

    Model 75 Universal Power Feed 04221000 (Universal Unit Fits 100-200-300-1065 Machines) Fig. 14 ITEM PART NUMBER DESCRIPTION 03409000 Bushing Lock 00113600 Screw, Hex Hd 1/4-20 x 3/4 00162400 Washer, Flat 3/16 USS 00167000 Lockwasher, Internal Tooth FIG4 04217500 Power Feed Model 75...

  • Page 46: Power Feed Assembly

    Power Feed Assembly 04217500 Fig. 4 ITEM PART NUMBER DESCRIPTION 02856900 KNOB 04134900 NUT ACORN CAP 5/16-18 04220000 DECAL BRG PLATE MOD 75 FEED 04218600 PLATE BRG MOD 75 FEED 00162600 WASHER, FLAT 5/16 USS 44223900 2001 ACTURATOR ASSY 04218300 PLATE STATIONARY 75 FEED 00167100 INTERNAL TOOTH LOCKWASHER...

  • Page 47: Bearing Block Assembly (Long)

    Model 75 Universal Power Feed 04221000 Fig. 5 ITEM PART NUMBER DESCRIPTION 03312001 Nut Kep #8-32 Zinc Plated 44221900 2001 Cover Spring 01921801 Screw, Mach Rd Hd Sl 8-32 x 1/2 44230100 2001 Spring Feed Ext 03415800 Knob and Screw Assy 04219000 Cap End Weld Assy 75 00113700...

  • Page 48: Bearing Block Assemlby (Short)

    Bearing Block Assy (Short) 44219900 Fig. 7 ITEM PART NUMBER DESCRIPTION 04217800 Block Bearing Short Mod 75 Feed 00113901 Screw, Hex Hd 1/4-20 x 1 04219600 Thrust Race 04219500 Thrust Bearing 44222100 2001 Knob 44213800 Dial A Cable Block 44222200 Roll Pin 2001 FIG 8 44119700...

  • Page 49: Wheel Carrier Body (Long)

    44119600 Wheel Carrier Body Comp (Long) ITEM QTY PART DESCRIPTION NUMBER 04217700 Pin Drive Mod 75 Feed 04219700 Bearing Drive Mod 75 Feed 04219800 Washer 75 Feed Stainless 04219900 Ring Retaining-External 44250200 O-Ring Seal, Wheel Carrier 04218400 Body Wheel Carrier w/ Hole Long (Includes item 30) Fig.

  • Page 50: Installation Instructions

    Installation Instructions For Model 100 (See: Fig. 4 and Fig. 5) The following instructions are for manual machines, delete step 1 through 3 when replacing older power feed units. Remove mounting plate (#16) from Dial-A-Cable power feed and reposition bolts in upper holes in (#16) plate.

  • Page 51: Operating Instructions

    If a new operator manual is required, contact Spartan Tool (800-435-3866) or download it at www.spartantool.com. The following instructions refer to the use of the Spartan cable safety guide (44225300) (Fig. 1) which we recommend for safer operation. Always wear Spartan riveted gloves when operating machines.

  • Page 52: Cleaning Operation

    Cleaning Operation Warning! Make sure to keep downward pressure on the cable safety guide at all times since flexible cable is subject to buckling under high torque conditions. If cable slips or whenever a stoppage is encountered, knob #18 may be tightened down until cable is moving steadily.

  • Page 53: Disassembly Of Short Bearing Blocks

    Disassembly of Short Bearing Blocks (See: Fig.10 and Fig. 11) Pull wheel carrier bodies #21 from blocks #29. Remove the two (2) thrust races #33 and one (1) thrust bearing #34 from each unit. Remove four screws #31 holding Dial-A-Cable assembly #35, 36, and 37 to bearing block #29. (Do not disassemble unit) Remove retaining rings #28 from drive pins #24 and pull pins from carrier bodies #21.

  • Page 54: Disassembly Of Long Bearing Blocks

    Disassembly of Long Bearing Blocks (See: Fig.12 and Fig. 13) Remove the two (2) screws #20 holding spring cover #7 to top of long bearing block #23. Leave remaining two (2) screws. Pull wheel carrier body #32 from block #23 with cove #7 and spring #9 attached. Remove spring #22 and ball and bushing assembly #25 from long wheel carrier body.

  • Page 55: Cleaning And Lubricating Instructions

    Cleaning and Lubricating Instructions Warning! The cleaning of parts in this instruction section recommends the use of kerosene for parts cleaning which is combustible and care should be used. Always work in a well ventilated area away from fire or open flame.

  • Page 56: Re-Assembly - Long Bearing Blocks

    Re-Assembly - Long Bearing Blocks Replace “O” rings #30 into groove in long wheel carrier block #32. (Spring hole in bottom) Lubricate inside cylindrical section of long bearing block #23. Install end cap #19 on end of long bearing block with two (2) short screws #20. Place these screws in the short rib side of the bearing block.
  • Page 57 Notes Page 57...
  • Page 58 Spartan Tool warrants its equipment to free from defects in material and workmanship for one year from the date of purchase. To obtain warranty service, a purchaser should notify Spartan Tool in writing, at the address provided below, within the warranty period, and Spartan Tool will direct where to take or send the equipment for service.

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