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MAD DA8700 Series Instruction Manual

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DA8700
1
en
DA8700
Instruction Manual
English
MAD Disc Aligner
20-02-2015
TH8750150

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Summary of Contents for MAD DA8700 Series

  • Page 1 DA8700 DA8700 Instruction Manual English MAD Disc Aligner 20-02-2015 TH8750150...

  • Page 2: Table Of Contents

    11.2 Spare Parts 12. Electrical Diagram 13. Technical Specification 14. CE-declaration of conformity 15. Disposal instructions 16. Guarantee Read and follow this instruction manual before assembling, installing, operating, or servicing the equipment. Original instructions Version: 05 TH8750150 20-02-2015 MAD Disc Aligner...

  • Page 3: Summary

    DA8700 Summary Summary DU8610 Drive Unit DL8704 Lathe Storage Box Fig. 1 MAD Disc Aligner 20-02-2015 TH8750150...
  • Page 4 DA8700 Summary Silencer band yellow Silencer band red Drive adapter Brush S-hook Cable Safety cover Hex T-spanner Tool motor unit cable Cylinder 12.5x10 Cylinder 12.5x20 Tool bits Screws M2.5 Conical ring Fig. 2 TH8750150 20-02-2015 MAD Disc Aligner...
  • Page 5 Inserts without thread Ø9 mm / 0.35 inch Ø10.5 mm / 0.39 inch Ø12.5 mm / 0.47 inch Inserts with thread M10 (metric) Washers Ø24xØ11x4 / 0.94x0.43x0.16 in Bolts M10x25 (metric) M10x30 (metric) M10x40 (metric) MAD Disc Aligner 20-02-2015 TH8750150...

  • Page 6: Important Safety Instructions

    27. Always follow the safety regulations and the (dis-)assembly instructions provided by the car manufacturer when (dis-)assembling vehicle parts. 28. A 0.5 meter (20 inch) working area is required both next to the drive unit DU8610 and next to the disc lathe DL8704. TH8750150 20-02-2015 MAD Disc Aligner...
  • Page 7 35. If possible, always use the rubber silencer ring on the outer edge of the brake disc. This will minimize vibration and/or noise. 36. MAD cannot be held liable for customized attachments or modifications of the equip- ment. 37. Prior to using the equipment, damaged safety guards or other parts should be checked in order to ascertain that they still function properly.

  • Page 8: First Installation

    DA8700 Important Safety Instructions First Installation Box 1 Fig. 7 Tighten 80Nm M12x30 Fig. 8 19mm Fig. 9 TH8750150 20-02-2015 MAD Disc Aligner...
  • Page 9 Box 3 Install alumi- num tube through motor unit and then bolt to bottom Pull plate. bracket Box 2 Pull bracket Box 1 Fig. 11 Fig. 10 4 bolts M10x35 Tighten 50Nm 17mm Fig. 12 MAD Disc Aligner 20-02-2015 TH8750150...
  • Page 10 DA8700 Important Safety Instructions Attach cable to clip Fig. 13 Nut M6 Nut M6 10mm Washer Fig. 14 Washer Bolt M6x30 TH8750150 20-02-2015 MAD Disc Aligner...
  • Page 11 DA8700 Important Safety Instructions Using hand grip, push motor unit down to ap- proximate height of box. Fig. 15 MAD Disc Aligner 20-02-2015 TH8750150...

  • Page 12: Controls Dl8704 Lathe

    Fig. 17 1. Mounting ear with thread 2. Mounting ear without thread 3. Direction indicator arrow 4. Cutting depth adjustment knob 5. Slide 6. Lock knob 7. Hand wheel 8. Autofeed, automatic feed of the slides TH8750150 20-02-2015 MAD Disc Aligner...

  • Page 13: Controls Du8610 Drive Unit

    Direction / stop switch Drive yoke Safety cover Power inlet Power outlet Fig. 18 Use this hand grip to roll cart Use this hand grip along shop to reposition height floor. of drive motor. Fig. 19 MAD Disc Aligner 20-02-2015 TH8750150...
  • Page 14 The drive unit is reset by rotating the motor switch to position 0. Fig. 19 Fig. 20 Rotate bottom ring clockwise to reset Press down for emergency stop. emergency stop. Rotate direction switch to 0 to reset drive unit. Fig. 22 Lock caster wheels during machining. TH8750150 20-02-2015 MAD Disc Aligner...
  • Page 15 DA8700 Important Safety Instructions Stop / reset Left rotation Right rotation Emergency stop Fig. 23 MAD Disc Aligner 20-02-2015 TH8750150...

  • Page 16: Preparation

    DA8700 Preparation Preparation Fig. 25 Fig. 24 Fig. 26 Fig. 27 Fig. 28 Fig. 29 TH8750150 20-02-2015 MAD Disc Aligner...
  • Page 17 23. Move the slides and bit holders of the Lathe in the most rear position. (By turning the hand wheel anticlockwise). 24. In this position the tool bits cannot be damaged by touching the brake rotor. MAD Disc Aligner 20-02-2015 TH8750150...

  • Page 18: Fitting Mounting Adapter

    With thread Use inserts without thread, in the correct size: Ø16.2 mm / 0.63 inch (without insert) Ø9.0 mm / 0.35 inch Ø10.5mm / 0.39 inch Fig. 32 Ø12.5 mm / 0.47 inch Fig. 33 TH8750150 20-02-2015 MAD Disc Aligner...

  • Page 19: Choose The Z-Brackets

    Use z-brackets 41 and 42. Lathe Vehicle Fig. 35 In some occa- sions it maybe needed to go between short and long: Medium adapt- Vehicle Vehicle Use z-brackets 39 and 42 or: 40 and 41 Fig. 37 Fig. 36 MAD Disc Aligner 20-02-2015 TH8750150...

  • Page 20: Assemble The Adapter

    Ensure the slide piece hex head bolts are loose. Position the slide piece in the center of the hub. Then hand tighten the UMA Fig. 40 mounting adapter M10 bolts, Fig. 40. TH8750150 20-02-2015 MAD Disc Aligner...

  • Page 21: Fitting The Dl8704 Lathe On Uma

    Mounting adapter hex-head bolts: torque to 25 Nm (18 Ft-Lbs). 8. Verify the brake rotor rotates freely with no parts dragging or coming in contact with other parts. O.K. Fig. 41 Fig. 43 Fig. 42 Fig. 44 Fig. 45 MAD Disc Aligner 20-02-2015 TH8750150...

  • Page 22: Examples

    DA8700 Fitting DL8704 Lathe on UMA Examples Adapter with short z-brackets and with M10 metric insert, on hub with normal rotor size. Fig. 46 Fig. 47 Fig. 48 TH8750150 20-02-2015 MAD Disc Aligner...
  • Page 23 DA8700 Fitting DL8704 Lathe on UMA Adapter with long z-brackets and with M10 metric insert, on hub with large rotor size. Fig. 50 Fig. 49 Fig. 51 MAD Disc Aligner 20-02-2015 TH8750150...
  • Page 24 DA8700 Fitting DL8704 Lathe on UMA Adapter with short z-brackets and with insert without thread, on hub with normal rotor size. Fig. 52 Fig. 53 Fig. 54 TH8750150 20-02-2015 MAD Disc Aligner...
  • Page 25 DA8700 Fitting DL8704 Lathe on UMA Adapter with long z-brackets and with insert without thread, on hub with large rotor size. Fig. 55 Fig. 56 Fig. 57 MAD Disc Aligner 20-02-2015 TH8750150...

  • Page 26: Positioning Du8610 Drive Unit

    6. Check that the brake rotor is free to rotate, with no parts dragging or blocking. 7. NOTE: The drive shaft and brake rotor on the other side of the vehicle could start turning when the lathe drive unit is turned on. 5 mm 0.2 in Fig. 58 TH8750150 20-02-2015 MAD Disc Aligner...

  • Page 27: Machining

    17. Check that the brake rotor is not machined thinner than the specified replace- ment size indicated in the repair manual. If the brake rotor is thinner than al- lowed, the rotor must be replaced. >click< Fig. 60 Fig. 59 MAD Disc Aligner 20-02-2015 TH8750150...

  • Page 28: Follow-Up

    20. Tighten the wheel nuts/bolts to the specified torque setting. 21. Check the brake fluid level and top off the fluid level as specified in repair manual. Fig. 61 Fig. 62 Fig. 63 Fig. 64 TH8750150 20-02-2015 MAD Disc Aligner...

  • Page 29: Maintenance

    When reinstalling the bit holder, point the slot to- ward the outside of the Lathe D. On a weekly schedule, inspect cables and extension cables for damage and im- mediately replace them as necessary. Phillips PH1 Fig. 66 Fig. 65 Fig. 67 MAD Disc Aligner 20-02-2015 TH8750150...

  • Page 30: Troubleshooting

    - In the event of an electrical failure, temporary operation of the slides is possible by first inserting a 6mm Allen wrench in the hole in the back plate and turning the screw with the wrench. TH8750150 20-02-2015 MAD Disc Aligner...

  • Page 31: Tips / Spare Parts

    - Replacement parts can be ordered through your supplier. When ordering parts, refer to the parts list included with the lathe. Please provide the lathe serial num- ber when ordering. - Store this instruction manual and parts list in the storage box of the Lathe. MAD Disc Aligner 20-02-2015 TH8750150...

  • Page 32: Electrical Diagram

    DA8700 Electrical Diagram Electrical Diagram Fig. 68 TH8750150 20-02-2015 MAD Disc Aligner...

  • Page 33: Technical Specification

    (79 - 197 microinch) Brake rotor surface roughness Ra 1.0 - 2.0 μm (39 - 79 microinch) Noise level, excluding a space 74 dB(A) correction factor of 4 dB(A) (NEN-ISO 11204 en ISO 3746) Tab.2. MAD Disc Aligner 20-02-2015 TH8750150...

  • Page 34: Ce-Declaration Of Conformity

    Some collection points accept products free of charge. We apologize for any inconvenience caused by minor inconsistencies in these in- structions, which may occur as a result of product improvement and development. TH8750150 20-02-2015 MAD Disc Aligner...

  • Page 35: Guarantee

    4. The date on which this guarantee comes into effect is determined by the date of its delivery to the end-user; the date shown on the MAD dealer’s invoice is defini- tive. 5. All parts that are subject to wear-and-tear are excluded from the guarantee, as are components/products that are explicitly supplied under different guarantee condi- tions.
  • Page 36 DA8700 MAD Holding B.V. P.O. Box 760 3900 AT Veenendaal The Netherlands T (+31)318 586 100 F (+31)318 541 213 E info@mad-tooling.com I http://www.mad-tooling.com TH8750150 20-02-2015 MAD Disc Aligner...

This manual is also suitable for:

Dl8704Du8610

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