Spartan 1065 Owner's Manual
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Spartan 1065 Owner's Manual

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SP
SP
SP ART
SP
SP
Record the Serial Number of your
Model 1065
and give the number to the factory when
ordering parts.
Serial
Number_________________________
44292000 (Rev. E) 4/03/13
ART
ART
ART AN
ART
MODEL 1065
Owner's Manual
Spartan Tool L.L.C.
800.435.3866
www.spartantool.com
AN
AN
AN
AN
© 2013 Spartan Tool LLC

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  • Page 1 ART AN MODEL 1065 Owner’s Manual Record the Serial Number of your Model 1065 and give the number to the factory when ordering parts. Serial Number_________________________ Spartan Tool L.L.C. 800.435.3866 44292000 (Rev. E) 4/03/13 © 2013 Spartan Tool LLC www.spartantool.com...
  • Page 2 Warning — Read the safety and operating instructions before using any Spartan Tool products. Drain and sewer cleaning can be dangerous if proper procedures are not followed and appropriate safety gear is not utilized. — Before starting unit, be sure to wear personal protective equipment such as safety goggles or face shield and protective clothing such as gloves, coveralls or raincoat, rubber boots with metatarsal guards, and hearing protection.

  • Page 3: Table Of Contents

    44119600 Wheel Carrier Body (Long)----- 51 Final Assembly ------------------------------ 22-24 44119700 Wheel Carrier Body (Short) ----- 51 Drum Assembly ---------------------------------- 25 Model 1065 & 2001 Installation ------------- 52 PM Motor Cover Assembly-------------------- 26 Model 200 and 300 Installation ------------- 53 Frame Assembly --------------------------- 27-29...

  • Page 4: Introduction

    The Spartan Model 1065 Electric Drain/Sewer Cleaning Machine has been designed and manufactured with high quality materials and care in workmanship. The instructions in this manual have been prepared to ensure that, when followed, the Spartan Model 1065 will provide long and efficient service.

  • Page 5: Specifications And Features

    Permanent magnet; 120 volt AC (rectified); 0.65 amps (DC) @ 3050 rpm (no load); 4.2 amps (DC) 200 oz-in torque @ 1800 rpm. Weight: 147 lbs. for a 1065 Power Feed machine w/10’ anchor cable. Height: 40” to top of handle.

  • Page 6: Safety Instructions

    1. Know Your Drain Cleaning Machine. Read this Operator’s Manual carefully. Learn the operation, applications and limitations of this machine. 2. Grounding Instructions. Before using your Spartan equipment, make sure that a properly grounded, (three hole) electrical outlet is available. If not, as in older homes, use a three-prong adapter and connect the green pigtail or grounding lug to a known ground, such as a (metallic) cold water pipe.
  • Page 7 Safety Instructions (cont.) 3. Extension Cords. DANGER- Improper use of an extension cord will cause death or severe injury. The GFCI on the machine’s power cord does not protect the operator from electrical shock along the extension cord. If an extension cord must be used, it must be of an approved, three-wire construction, equipped with a three-pronged plug, and in good condition.
  • Page 8 11. Dress properly. Do not wear loose clothing or jewelry. They can be caught in moving parts. Wear protective hair covering to contain long hair. Wear standard equipment. (Spartan riveted gloves). Never grasp a rotating cable with a cloth or loose fitting glove which would get wrapped around cable. Replace gloves if rivets or staples start to pull out.
  • Page 9 Follow instructions for lubricating and changing accessories. Never use damaged power cords. Inspect tool cords periodically and if damaged, repair with proper Spartan replacement parts. Inspect extension cords periodically and replace if damaged. Keep handles dry, clean, and free from oil and grease.

  • Page 10: Machine Features

    Machine Features 1065 With Dial-A-Cable Power Cable Feed Figure 2 Assembly Instructions STUDY THESE INSTRUCTIONS CAREFULLY BEFORE YOU OPERATE YOUR EQUIPMENT JOINING CABLES All cables and leaders are coupled together by male and female couplings, and held securely by means of expansion pins as illustrated.
  • Page 11 Leave about 2-3 feet of cable out of the machine to allow for attaching the next section of cable. After loading your desired length of cable, attach either a two foot leader cable or a double male coupling. You are now ready to attach your Spartan cutter blade assembly. (See Figures 4 & 5 for Cable Connection Diagram).
  • Page 12 (Additional tools are listed on page 13) Your Spartan blades can be attached to either a 2’ leader cable or a double male coupling. To attach a cutter assembly the base of the blade holder assembly needs to be seated onto the hex part of the leader or double male coupling.
  • Page 13 Assembly Instructions (cont.) OPTIONAL TOOLS P a rt # D e sc rip tio n U se 44 006 70 0 E x t ra H ea vy R a z or S h arp 2 -1 /2 " U s e d t o c u t ro ot s a nd c le ar R ou nd C utt er B lad e blo c k age s in 3 "...

  • Page 14: Operating

    Operating WARNING: Never wear loose fitting clothing or jewelry when operating this machine. Always wear your Spartan riveted gloves when handling cable. 1. Couple the leader or double male coupling, complete with the proper tool, onto working end of the cable. See assembly instructions.
  • Page 15 Operating (cont.) WARNING: Do not permit blade end to get hung up in an obstruction for more than 2 to 3 seconds. Your job as an operator of this machine is to keep the cable rotating. Remember do not operate the machine to the point where the cable begins to buckle.

  • Page 16: Operating The Power Cable Feed

    Operating (cont.) 10. When the job is complete, feed the cable back into drum, making sure that your machine is running, so that the distributor arm can feed and distribute cable in the drum properly. KEEP MACHINE RUNNING in the forward direction. WARNING: Never retract tool from sewer inlet while cable is rotating.

  • Page 17: Special Applications Procedure

    Special Applications Procedure CLEANING LINES THROUGH A MANHOLE: 1. Position your machine at top and about 1’ away from manhole. 2. Use a length of 1-1/2” pipe with 45° elbow screwed there to (the depth of the manhole determines the proper length of pipe to be used). 3.

  • Page 18: Maintenance Instructions

    NOTE: Couplings and splicer for .66 Long Male Coupling 44120400 the .66 Magnum Cable are not .66 Female Coupling 44120500 interchangeable with 3/4” or 5/8” .66 Splicer 44053400 Spartan cable connectors. .66 Male Coupling 44120600 or .66 Leader Male Coupling 44120300 Page 18...
  • Page 19 Maintenance Instructions (cont.) Step One: Grind cable square by placing the cable end against a grinding wheel. Care is to be taken to assure the innercore is flush with outer cable. Grind outer cable and innercore down enough to produce a flat contact surface between the cable and connector (splicer or coupling). Step Two: Secure the cable into a vise, making sure innercore remains flush with outer cable.
  • Page 20 NOTE: A new 10’ anchor cable should be replaced each time new cable is installed. Spartan cables are of such design that no special care is required. At the end of each day of use, cables and the inside of drum should be rinsed throughly with water to prevent damaging effects of drain cleaning compounds, acids and other organic compounds that eat away the cable’s strength.
  • Page 21 NOTE: If any maintenance is required other than listed above or Figure 13 any other problem, call your nearest Spartan Tool Territory Manager or contact Spartan Tool. NOTE: Anchor cable end should be at least 6”-8” from clamp.

  • Page 22: Final Assembly

    Model 1065 Final Assembly 44115804 Page 26 INSET Page 30 Page 31 31 32 33 INSET 9 10 27 26 27 26 25 Page 42 Page 25 Page 27 Page 22...
  • Page 23 Model 1065 Final Assembly 44115804 CAUTION WARNING MOTOR SHOU LD ALWAYS COME TO A COMPLE TE ST OP BEFORE REVERSING. Ite m No Pa rt No Re q'd De scription 04206100 Handle Assy (Includes Items 35, 36) 02882400 V-Belt - 1/2 hp 82" 4L 820 44289200 Spacer, Nylon 1"...
  • Page 24 External Drum Assy (Includes Items 21, 28, 29, 45, 46) 02756900 Internal Drum Assy (Includes Flanged Bearing Rivited to Drum and Items 18, 19, 47) 44110600 1065 Cable Clamp Assy 02821100 Nut, Hex 3/8-24 00167200 W asher, 3/8 Internal Tooth Lock...

  • Page 25: Drum Assembly

    1065 Drum Assembly 44063100 Section A-A ITEM QTY PART NUMBER DESCRIPTION 04205200 Outer Drum Hub Assy 1065 04205100 External Drum Assy 1065 02825000 Int/Ext Tooth Lockwasher 00114800 Screw,Hex Hd Cap 5/16-18 X 5/8 04717700 Decal, Model 1065 00165800 Washer Lock-Split Medium 3/8...

  • Page 26: Pm Motor Cover Assembly

    1065 PM Motor Cover Assembly 44292300 Page 26...

  • Page 27: Frame Assembly

    1065 Frame Assembly 44118500 02822300, 02750200 Required to secure drum. Page 27...
  • Page 28 1065 Frame Assembly 44118500 WARNING MOTOR SHOULD ALWAYS COME TO A COMPLETE STOP BEFORE REVERSING. Page 28...
  • Page 29 Upper Front Casting Assy 04204400 Thumb Screw Assy M 02897800 Rubber Tired Wheel 8 X 2.50 44302400 Screw,Hex Hd Cap 5/8-18x3-1/2 44291100 Ass'y, Pm Motor Support 1065 02820800 Nut, Hex Jam 5/8-18 00167600 5/8 Lockwasher 02853800 Thumb Screw 3/8" -16 X 1-1/2" 04205500...

  • Page 30: Distributor Arm Assembly

    1065 Distributor Arm 03444500 ITEM QTY PART NUMBER DESCRIPTION 02757300 Distributor Arm Assembly 1065 02751600 Collar Assy-Set 03409800 Thrust Bearing Nice # 619-V 03411400 Distributor Arm Bearing Assy Feed Page 30...

  • Page 31: Cable Guide Assembly

    Cable Guide Assembly 44225300 Page 31...

  • Page 32: 1065 Pm Motor Assy

    PM Motor Assembly 44290000 (110 Volt) 44293400 (220 Volt) BRAKE Replace worn brake by using 3mm hex driver to remove 3 screws BRUSH PART NUMBER DESCRIPTION 44304010 BRUSH KIT 100-300-1065-2001 44304200 115 V BRAKE 44304250 220 V BRAKE Page 32...

  • Page 33: Motor Support Assy

    Motor Support Assembly 44291100 (110 Volt) 44293900 (220 Volt) Page 33...
  • Page 34 Part No Description 44291100 Motor Support (complete as shown) 44002600 Pressure Switch (Barb Conn) 44290000 PM Motor Assy 02822800 Butt Connector 44293400 PM Motor 220V (1065) 44294200 Jumper Wire 7" Black 44041700 Strain Relief Bushing 44120000 Switch Guard 44109500 Outlet Box Cover...

  • Page 35: Forward Reverse Switch

    Forward Reverse Switch - 44221500 ITEM QTY PART NUMBER DESCRIPTION 03433200 Switch, Toggle 44110500 Rubber Boot 44038900 Assy, Jumper Wire - 2-1/2 E-Z Lift Dolly- 03436000 Item Part Number Description 03436000 E-Z Lift Dolly 03435900 Rail Assembly 02821300 Stop Nut 02811900 Wheel 00760400...

  • Page 36: 3/4" Cable

    3/4” Cable 3/4” No Tension Inner-Core 3/4” Inner-Core 3/4” No-Core (Loose wound for “P” Traps) Dia - Lth Pa rt No Dia - Lth Part No 3/4" x 25' 04209901 3/4" x 25' 03442101 Dia - Lth Part No 3/4" x 50' 04209902 3/4"...

  • Page 37: Universal Anchor Assy

    .66 Universal Anchor Assembly 44292400 ITEM QTY PART NUMBER DESCRIPTION 02821800 Expansion Pin 3/4" Cable 44120500 .66 Female Coupling 44117400 Roll Pin Carbon Steel 44291501 Ass'y,Adapter, Anchor .66-3/4 Air Foot Switch - 44225800 Ite m No Pa rt No Re q'd De scription 44055500 Air Foot Switch (Complete As Shown) 04576900...

  • Page 38: .66 Magnum Cable

    (2) = .66 Splicer 44053400 (3) = .66 Male Coupling 44120600 Note: Couplings and splicer for the new .66 magnum cable are not interchangeable with 3/4” or 5/8” Spartan cable connectors. Tool Box and Accessory Kit 44060700 .66 Cable 04647000 3/4 Cable...
  • Page 39 Tool Box and Accessory Kit (cont) Ite m Re q'd Pa rt No. De scription 44060700 Tool Box & Assy Kit (.66) 04647000 Tool Box & Assy Kit (3/4") 02752500 Tool Box 02883200 Cable Uncoupling Stand 02807700 Retriever 02893900 Glove (Pair) 02799400 3", 4"and 6"...

  • Page 40: Pneumatic Tire Upgrade Kit

    77747600 Cotter Pin 1/8 x 1 77759900 Screw, Hex Head 3/8-16 x 1 1/4 Hoist Bracket Upgrade Kit 44295110 Item Qty Part No De scription 00113901 Screw, Hex Hd 01950800 Nut, Kep Hex 1/4-20 44295100 Bracket, Hoist 1065 44296000 Instruction Sheet 1065 Hoist Page 40...

  • Page 41: Spartan Accessory Blades

    Spartan Accessory Blades Page 41...

  • Page 42: Power Cable Feed Section

    MODEL 75 Power Cable Feed Section Operating & Maintenance Instructions Page 42...
  • Page 43 44219900 Bearing Block Assy (Short) ----- 50 44119600 Wheel Carrier Body (Long)----- 44 44119700 Wheel Carrier Body (Short) ----- 44 Model 1065 & 2001 Installation ------------- 45 Model 200 and 300 Installation ------------- 46 Model 100 Installation ------------------------- 47 Operating Instructions ------------------------- 48 Cleaning Operation ----------------------------- 49 Disassemble &...

  • Page 44: Introduction

    10 pounds, will feed and retrieve a cable up to 30 feet per minute. A universal mounting plate allows adaptation to current Spartan Model 1065’s, 200’s, 300’s, and 100’s. (The Model 2001 does not need a mounting plate.) The power cable feed can be used on cable size from 5/16”...

  • Page 45: Attaching The Cable Safety Guide

    Attaching the Cable Safety Guide To The Power Cable Feed Disconnect the cable machine from its power source to avoid accidental starting. Pick up the Cable Safety Guide and place the spring against the hub on the Power Cable Feed and turn it counterclockwise until the spring rests against the plate behind the hub.

  • Page 46: Setting Your Cable Size

    Setting Your Spartan Power Cable Feed for Cable Size (Refer to Fig. 2 for details) Fig. 2 To adjust for cable size, push in on the pin knob (#37) located on the bottom of the bearing blocks (#29) to unlock from setting. Turn pin knob right/clockwise and pull out. As each cable setting is reached the knob can be felt locking in.

  • Page 47: 04221000 Universal Power Feed

    04221000 Model 75 Universal Power Feed (Universal Unit Fits 100-200-300-1065 Machines) Reference: FIG 4 Item # 11 For use with model 300 only Fig. 14 PART ITEM NUMBER DESCRIPTION 03409000 Bushing Lock 00113600 Screw, Hex Hd 1/4-20 x 3/4 00162400...

  • Page 48: 04217500 Power Feed Assembly

    44223900 2001 ACTURATOR ASSY 04218300 PLATE STATIONARY 75 FEED 00167100 INTERNAL TOOTH LOCKWASHER 00169500 SCREW, HEX HD CAP 5/16-18x3-1/2 44249900 MOUNTING PLATE, MODEL 300/1065 00480300 SCREW, HEX HD CAP 5/16-18x3-1/4 44220100 DIAL A CABLE LABEL FIG 5 04224000 BEARING BLOCK ASSY - LONG...

  • Page 49: 04224000 Bearing Block Assy (Long)

    04224000 Bearing Block Assy (Long) Reference: FIG 6 Fig. 5 PART ITEM NUMBER DESCRIPTION 03312001 Nut Kep #8-32 Zinc Plated 44221900 2001 Cover Spring 01921801 Screw, Mach Rd Hd Sl 8-32 x 1/2 44230100 2001 Spring Feed Ext 03415800 Knob and Screw Assy 04219000 Cap End Weld Assy 75 00113700 Screw, Hex Hd 1/4-20 X 3/4 04220100 Spring Hvy Duty Mod 75 Feed...

  • Page 50: 44219900 Bearing Block Assy (Short)

    44219900 Bearing Block Assy (Short) Reference: FIG 8 Fig. 7 PART ITEM QTY NUMBER DESCRIPTION 04217800 Block Bearing Short Mod 75 Feed 00113901 Screw, Hex Hd 1/4-20 x 1 04219600 Thrust Race 04219500 Thrust Bearing 44222100 2001 Knob 44213800 Dial A Cable Block 44222200 Roll Pin 2001 FIG 8 44119700 Wheel Carrier Body Comp (Short)

  • Page 51: 44119600 Wheel Carrier Body (Long)

    44119600 Wheel Carrier Body Comp (Long) PART ITEM QTY NUMBER DESCRIPTION 04217700 Pin Drive Mod 75 Feed 04219700 Bearing Drive Mod 75 Feed 04219800 Washer 75 Feed Stainless 04219900 Ring Retaining-External 44250200 O-Ring Seal, Wheel Carrier 04218400 Body Wheel Carrier w/ Hole Long (Includes item 30) Fig.

  • Page 52: Model 1065 & 2001 Installation

    Installation Instructions for Model 1065 & 2001 (See: Fig. 4 and Fig 5) The following instructions are for manual machines, delete step 1 through 4 when replacing older power feed units. 1. Remove set collar on distributor arm and remove bearing assembly by removing screw in bottom.

  • Page 53: Model 200 And 300 Installation

    Installation Instructions For Model 300 (See: Fig. 4, Fig. 5 & Fig 14) Fig. 9 The following instructions are for manual machines, delete step 1 through 3 when replacing older power feed units. 1. Remove upper front casting assembly. 2. Install new upper front casting assembly (04202700). 3.

  • Page 54: Model 100 Installation

    Installation Instructions For Model 100 (See: Fig. 4 and Fig. 5) The following instructions are for manual machines, delete step 1 through 3 when replacing older power feed units. 1. Remove mounting plate (#16) from Dial-A-Cable power feed and reposition bolts in upper holes in (#16) plate.

  • Page 55: Operating Instructions

    If a new operator manual is required, contact Spartan Tool (800-435-3866) or download it at www.spartantool.com. The following instructions refer to the use of the Spartan cable safety guide (44225300) (Fig. 1) which we recommend for safer operation. Always wear Spartan riveted gloves when operating machines.

  • Page 56: Cleaning Operation

    Cleaning Operation Make sure to keep downward pressure on the cable safety guide at all WARNING! times since flexible cable is subject to buckling under high torque conditions. If cable slips or whenever a stoppage is encountered, knob #18 may be tightened down until cable is moving steadily.

  • Page 57: Disassembly Of Short Bearing Blocks

    Disassembly of Short Bearing Blocks (See: Fig.10 and Fig. 11) 1. Pull wheel carrier bodies #21 from blocks #29. 2. Remove the two (2) thrust races #33 and one (1) thrust bearing #34 from each unit. 3. Remove four screws #31 holding Dial-A-Cable assembly #35, 36, and 37 to bearing block #29. (Do not disassemble unit) 4.

  • Page 58: Disassembly Of Long Bearing Blocks

    Disassembly of Long Bearing Blocks (See: Fig.12 and Fig. 13) 1. Remove the two (2) screws #20 holding spring cover #7 to top of long bearing block #23. Leave remaining two (2) screws. 2. Pull wheel carrier body #32 from block #23 with cove #7 and spring #9 attached. 3.

  • Page 59: Cleaning & Lubricating Instructions

    Cleaning and Lubricating Instructions WARNING! The cleaning of parts in this instruction section recommends the use of kerosene for parts cleaning which is combustible and care should be used. Always work in a well ventilated area away from fire or open flame. When parts cleaning, always wear eye protection, rubber gloves and plastic or rubber apron.

  • Page 60: Re-Assembly Of Long Bearing Blocks

    Re-Assembly - Long Bearing Blocks 1. Replace “O” rings #30 into groove in long wheel carrier block #32. (Spring hole in bottom) 2. Lubricate inside cylindrical section of long bearing block #23. Install end cap #19 on end of long bearing block with two (2) short screws #20.

  • Page 61: Cable Safety Guide

    C a b l e S a f e t y G u i d e I n s t r u c t i o n s The Spartan Tool Cable Safety Guide has been designed to improve the operational safety. It's purpose is to prevent direct contact with the rotating cable.
  • Page 62 Cable Safety Guide Instructions (cont) The length of the Cable Safety Guide is the correct distance the machine should be located from the pipe opening. If the machine cannot be located as prescribed, precautions must be taken. A pipe section must be placed in the area between the "cleanout entry"...

  • Page 63: Warranty Information

    Spartan Tool will direct where to take or send the equipment for service. If the defect is covered by the warranty, Spartan Tool will repair or replace, at its option, the defective equipment, without charge for labor or materials. (Freight and insurance are the purchaser’s responsibility.) This warranty is limited to the original retail purchaser and is not transferable.

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