for choosing one of its products. We have prepared this manual to help you to get the very best from your vehicle. Please read it carefully before riding
the vehicle for the first time. It contains information, tips and precautions for using your vehicle. It also describes features, details and devices to assure
you that you have made the right choice. We believe that if you follow our suggestions, you will soon get to know your new vehicle and it will serve you
well for a long time to come. This booklet forms an integral part of the vehicle; should the vehicle be sold, it must be transferred to the new owner.
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Piaggio would like to thank you for choosing one of its products. We have prepared this manual to help you to get the very best from your vehicle. Please read it carefully before riding the vehicle for the first time. It contains information, tips and precautions for using your vehicle. It also describes features, details and devices to assure you that you have made the right choice.
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The instructions given in this booklet are intended to provide a clear, simple guide to using your scooter; this booklet also details routine maintenance procedures and regular checks that should be carried out on the vehicle at an authorised Dealer or Service Centres. The booklet also contains instructions for simple repairs.
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Personal safety Failure to completely observe these instructions will result in serious risk of personal injury. Safeguarding the environment Sections marked with this symbol indicate the correct use of the vehicle to prevent dam- aging the environment. Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious damage to the vehicle and sometimes even the invalidity of the guarantee.
Dashboard (01_01) A = Ignition key-switch B = Bag hook C = Horn button D = Turn indicator switch E = Rear brake lever F = Light switch + PASSING G = Analogue instrument panel H =Emergency cut-off switch - RUN/OFF I= Front brake lever L = Throttle grip A = Starter button...
Analogue instrument panel (01_02) A = Coolant temperature gauge B = Engine control telltale light and injection system failure warning light F = Low oil pressure warning light D = Left turn indicator warning light E = Speedometer with twin scale (km/h and mph) F = Odometer G = Right turn indicator warning light H = High-beam warning light...
Key switch (01_04) Ignition key «A» is located on the front leg shield back plate near the bag hook. SWITCH POSITIONS ON«1»: Ready to start position, non-extractable key, mechanical antitheft device dis- abled. OFF «2»: Ignition disabled, extractable key, mechanical antitheft device disabled. LOCK «3»: Ignition disabled, extractable key, mechanical antitheft device enabled.
Releasing the steering wheel (01_06) Reinsert the key and turn it to «OFF». CAUTION DO NOT TURN THE KEY TO «LOCK» OR «KEY OFF» WHILE RIDING. 01_06 Switch direction indicators (01_07) Move the switch «D» to the left to indicate a left turn; move the switch «D» to the right to indicate a right turn.
Horn button (01_08) Push the «C» button to sound the horn. 01_08 Light switch (01_09) When the light switch «F» is set to «0», the low-beam light is on. When set to «1», the high-beam light is activated. If the light switch «F» is pressed when set to «2», the high-beam light is activated.
01_11 The immobilizer system In order to enhance theft protection, the vehicle is equipped with a «PIAGGIO IMMO- BILIZER » electronic engine locking device that is activated automatically when the ignition switch is removed. Upon start-up, the «PIAGGIO IMMOBILIZER» system checks the starter key, and only if this key is recognised will the Immobiliser system allow the vehicle to be started.
Keys (01_12, 01_13, 01_14) Two types of keys are supplied together with the vehicle. Key «A» is the «MASTER» key. Only a single copy of this key is supplied, which is necessary to program all your other keys and for your dealer to perform some maintenance operations. For this reason it is advised that it be used only in exceptional circumstances.
Immobilizerdevice enabled indicator led (01_15) The activation of the «PIAGGIO IMMOBILIZER» system is signalled by a flashing indicator «M». In order to reduce battery discharge, the indicator LED turns off auto- matically after 48 hours of uninterrupted functioning. Should the system fail, different LED flashing patterns will provide the Authorised Service Centre with information on the type of fault detected.
FERRED TO THE NEW OWNER. Programming the immobilizer system (01_16) Below is described the procedure to follow for programming the PIAGGIO IMMOBIL- ISER system and/or for storing other key codes. The programming procedure should be carried out with the engine stop switch set to «RUN».
FINAL STAGE After extracting the key to be programmed «B», insert the «MASTER» key «A» again and turn it to «ON» (perform this operation within the 10 seconds following the ex- traction of the previous key). Leave it in this position for 1 to 3 seconds and return it to «OFF».
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01_18 In case of lack of electrical supply, under the seat there is a lever to mechanically open the cover. 01_19...
Opening the saddle (01_20, 01_21) Push the key switch when it is in the «ON» or «OFF» position. 01_20 The helmet compartment can hold a Jet-type helmet and an integral helmet, arranged as shown in the figure. 01_21 Identification (01_22, 01_23) Identification registration numbers are made up of a prefix and a number embossed on the chassis and on the engine.
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CAUTION BE REMINDED THAT ALTERING IDENTIFICATION REGISTRATION NUMBERS CAN LEAD TO SERIOUS PENAL SANCTIONS (IMPOUNDING OF THE VEHICLE, ETC.). Chassis number To read the chassis number, remove the lid «A» in the helmet compartment. 01_22 Engine number The engine number «B» is stamped near the rear left shock absorber lower support. 01_23...
Rear top box opening (01_24) Pull the fuel tank port to access the case. 01_24 Bag clip (01_25) To use the retractable bag hook «B» mounted on the leg shield back plate, pull it slightly towards the back of the vehicle. 01_25...
Checks (02_01) Before using the vehicle, check: 1. That there is enough fuel in the fuel tank. 2. That the fluid level for front and rear brakes is correct. 3. That tyres are properly inflated. 4. The correct functioning of daylight running lights, headlamp, turn indicators, stop light and license plate light.
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DO NOT INHALE FUEL FUMES. DO NOT ALLOW PETROL TO COME INTO CONTACT WITH HOT ENGINE OR ANY PLASTIC PARTS. CAUTION PETROL DAMAGES THE PLASTIC PARTS OF THE BODYWORK. CAUTION DO NOT USE THE VEHICLE TO THE COMPLETE EXHAUSTION OF THE FUEL; SHOULD THIS OCCUR, DO NOT ATTEMPT TO START THE ENGINE.
Tyre pressure (02_03) Check tyre pressure and wear periodically (roughly every 500 km). Tyres feature wear indicators; replace tyres as soon as these indicators become visible on the tyre tread. Also check that the tyres do not show signs of splitting at the sides or irregular tread wear;...
Shock absorbers adjustment (02_04, 02_05) The preloading of the springs can be adjusted to 4 positions acting on the ring nut located in the lower part of the shock absorbers with the specific spanner supplied. Position 1: minimum preload: rider only Position 2 medium preloading: rider only Position 3 medium preloading: rider and passenger Position 4: maximum preloading: rider, passenger, and luggage.
WARNING IT IS ABSOLUTELY FORBIDDEN TO ADJUST THE PRELOAD DIFFERENTLY ON THE TWO SHOCK ABSORBERS Running in (02_06) DURING THE FIRST 1000 KM DO NOT RIDE THE VEHICLE OVER 80% OF ITS MAX. SPEED. AVOID OPENING THE THROTTLE GRIP COMPLETELY OR KEEP- ING A CONSTANT SPEED ALONG LONG SECTIONS OF ROAD.
Starting up the engine (02_07, 02_08, 02_09) The vehicle is supplied with an ignition cut-off system, activated by the emergency cut-off switch. The engine cannot be started if the ignition cut-off switch is in the OFF position. A running engine automatically shuts off when the ignition cut-off switch is set to OFF.
CAUTION DO NOT START-UP THE ENGINE IN CLOSED AREAS BECAUSE EXHAUST GASES ARE TOXIC. CAUTION DUE TO THE HIGH TEMPERATURES THE CATALYTIC CONVERTER CAN REACH, ALWAYS TAKE CARE, WHEN PARKING THE VEHICLE, THAT THE SI- LENCER DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS, TO AVOID SERIOUS BURNS.
WARNING AFTER A LONG DISTANCE COVERED AT THE MAXIMUM SPEED, DO NOT STOP THE ENGINE IMMEDIATELY, BUT LET IT RUN AT IDLE FOR A FEW SECONDS. Difficult start up (02_10) In the rare case of a flooded engine, and in order to facilitate start-up, try putting the vehicle into motion with the throttle grip partially open.
Stand (02_12) Push with your foot on the centre stand's fork «F» while lifting the vehicle backward, holding onto the handlebar. 02_12 Automatic transmission To ensure simple, pleasurable riding, the vehicle is equipped with automatic trans- mission with regulator and centrifugal clutch. The system is designed to provide the best performance (acceleration and consumption) while driving on both flat roads and uphill.
Safe driving (02_13) Some simple tips are provided below that will enable you to use your vehicle on a daily basis, confidently and safely. Your skill and your mechanical knowledge are the basis of safe riding. We recommend trying out the vehicle in traffic-free zones to familiarise with it.
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THE SCOOTER CAN BE RIDDEN AT A HIGHER SPEED WITHOUT THE ACCES- SORIES MENTIONED BEFORE WITHIN THE LIMITS ESTABLISHED BY LAW. IF THERE ARE ANY NON-PIAGGIO ACCESSORIES INSTALLED, OR AN AB- NORMAL LOAD, OR IF THE SCOOTER IS NOT IN A GENERALLY GOOD CON- DITION, OR WHENEVER WEATHER CONDITIONS DEMAND IT, SPEED SHOULD BE FURTHER REDUCED.
Engine oil level Four stroke engine oil is used in the engines in order to lubricate the distribution bodies, the bench bearings and the thermal group. An insufficient quantity of oil can cause serious damage to the engine itself. In all four-stroke engines, a loss of efficiency in oil performance and consumption should be considered normal.
Engine oil top-up Always check oil level before topping-up and add oil without exceeding the MAX level. Getting an oil level between the MINand MAX levels requires ~ 200 cm³ (125ie) or ~ 400 cm³ (300ie) of oil. Take your vehicle to an Authorised Service Centre to have the engine oil checked and if necessary, topped-up as indicated in the scheduled maintenance table.
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WARNING RUNNING THE ENGINE WITH INSUFFICIENT LUBRICATION OR WITH INADE- QUATE LUBRICANTS ACCELERATES THE WEAR AND TEAR OF THE MOVING PARTS AND CAN CAUSE IRRETRIEVABLE DAMAGE. WARNING EXCESSIVE OIL LEVEL AT TOP-UPS CAN LEAD TO SCALE FORMATION AND VEHICLE MALFUNCTION. CAUTION USED OILS CONTAIN SUBSTANCES HARMFUL TO THE ENVIRONMENT.
Hub oil level (03_07, 03_08) Check the oil in the rear hub. To check the rear hub oil level, proceed as follows: 1. Rest the vehicle on its centre stand on an even surface. 2. Unscrew the hub oil dipstick «A», dry it with a clean cloth and then reinsert it, screwing it fully into place.
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CAUTION AN EXCESSIVE QUANTITY OF OIL CAN LEAD TO SPILL OVER, WHICH MAY CAUSE THE ENGINE AND THE WHEEL TO GET DIRTY. CAUTION WHEN REPLACING THE HUB OIL DO NOT LET THE OIL COME INTO CONTACT WITH THE REAR BRAKE DISC. CAUTION FOR OIL REPLACEMENT, CONTACT ANY AUTHORISED SERVICE CENTRE AS THEY ARE EQUIPPED TO DISPOSE OF USED OILS IN AN ENVIRONMENTALLY...
Tyres (03_09) Check tyre pressure and wear periodically (roughly every 500 km). Tyres feature wear indicators; replace tyres as soon as these indicators become visible on the tyre tread. Also check that the tyres do not show signs of splitting at the sides or irregular tread wear;...
TYRES Front tyre Tubeless, 120/70-14'' 55P Rear tyre Tubeless, 140/60 - 13'' 63P Spark plug dismantlement (03_10, 03_11) Proceed as follows: Remove the access cover over the spark plug on the right-hand side of the scooter, reach the spark plug and slide it off with your hand; - Disconnect cap «A»...
FLOODED ENGINE (EXCESSIVE FUEL EXPULSION IN THE «SAFE RIDING» SECTION), KEEP THE TUBE CONNECTED TO THE SPARK PLUG AND THE LATTER IN CONTACT WITH A GROUND POINT FAR FROM THE SPARK PLUG HOLE ITSELF IN ORDER TO AVOID THE EXPELLED FUEL FROM CATCHING FIRE.
03_13 Air filter cleaning (03_14) 1. Wash the sponge with water and neutral soap. 2. Dry it with a clean cloth and small blasts of compressed air. 3. Soak the sponge with a mixture of 50% petrol and 50% specified oil. 4.
Cooling fluid level (03_15, 03_16, 03_17, 03_18) Engine cooling is carried out by a forced-circulation coolant system. The coolant con- sists of a mixture 50% de-ionised water and 50% glycol ethylene-based antifreeze solution with corrosion inhibitors. The coolant supplied with the scooter is already mixed and ready for use.
WARNING IN ORDER TO AVOID HARMFUL FLUID LEAKS WHILE RIDING, IT IS IMPORTANT TO MAKE SURE THAT THE LEVEL DOES NOT EXCEED THE REFERENCE TONGUE TOO MUCH. TO ENSURE CORRECT ENGINE OPERATION, KEEP THE RADIATOR GRILLE CLEAN. 03_18 Recommended products AGIP PERMANENT SPECIAL coolant Monoethylene glycol-based antifreeze fluid, CUNA NC 956-16...
Braking system fluid top up (03_20, 03_21, 03_22, 03_23) Proceed as follows: 1. Remove the rear-view mirrors. 2. Working from both sides of the vehicle, undo the three screws «A» and remove the front frame. 3. Remove the windshield by undoing the four screws «B». 4.
IT WILL LEAD TO INEFFICIENT BRAKING. NEVER USE BRAKING FLUID KEPT IN CONTAINERS THAT HAVE ALREADY BEEN OPENED, OR PARTIALLY USED. Recommended products AGIP BRAKE 4 Brake fluid FMVSS DOT 4 Synthetic fluid 03_23 Battery (03_24) To access the battery, proceed as follows: 1.
Use of a new battery (03_25) Make sure that the terminals are connected correctly. CAUTION DO NOT REVERSE THE POLARITY: RISK OF SHORT CIRCUIT AND DAMAGE TO THE ELECTRICAL SYSTEM. 03_25 WARNING USED BATTERIES ARE HARMFUL FOR THE ENVIRONMENT. COLLECTION AND DISPOSAL SHOULD BE CARRIED OUT IN COMPLIANCE WITH REGULA- TIONS IN FORCE.
CAUTION THE BATTERY MUST BE CHARGED WITH A CURRENT EQUAL TO 1/10 OF THE RATED CAPACITY OF THE BATTERY AND FOR NOT LONGER THAN 10 HOURS. CONTACT AN AUTHORISED SERVICE CENTRE TO CARRY OUT THIS OPERA- TION SAFELY. WHEN REFITTING THE BATTERY MAKE SURE THE LEADS ARE CORRECTLY CONNECTED TO THE TERMINALS.
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03_29 FUSES Fuse No. 1 Capacity: 30 A Protected circuits: Battery recharge circuit. Fuse No. 2 Capacity: 15A Protected circuits: headlight remote control live power supply, fuses No. 7-8-9-10-11, fuel port actuator. Battery-powered immobilizer LED. Fuse No. 3 Capacity:15A Protected circuits: Light switch (via remote control) Fuse No.
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Protected circuits:via injection load remote control (fuel pump, fuel injector, HV coil and water pump only for 125ie), ECU. Fuse No. 6 Capacity:3A Protected circuits: Clock, pre- installation for antitheft device. Fuse No. 7 Capacity:3A Protected circuits (live): Anti- theft device preinstallation, satellite...
Front light group (03_30, 03_31, 03_32, 03_33, 03_34) To access the bulbs: - Remove the PIAGGIO clip-on badge and undo the screw «A». - Working on both sides of the vehicle, undo the screw «B» and remove the front headlight cover.
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WARNING HIGH- AND LOW-BEAM BULBS ARE HALOGEN TYPE: DO NOT TOUCH THEM WITH YOUR FINGERS TO AVOID DAMAGING THEIR FUNCTION. CAUTION 03_32 DO NOT CARRY ANY GARMENTS ON THE FRONT HEADLIGHT ASSEMBLY. THIS MAY CAUSE BULBS TO OVERHEAT AND THEREFORE ABNORMAL WEAR.
STATUTORY REGULATIONS IN FORCE IN EVERY COUNTRY WHERE THE VE- HICLE IS USED. In order to adjust the light beams: - Remove the PIAGGIO clip-on badge and undo the screw «A». - Working on both sides of the vehicle, undo the screw «B» and remove the front headlight cover.
03_37 03_38 Rear optical unit (03_39, 03_40, 03_41, 03_42) The rear light unit has two parts that can be removed separately. The operations de- scribed refer to one part but apply to both. To access the bulbs: 1. Lift the saddle and undo the two screws «A» that fix the fairing of the rear light «B».
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4. Take out the light «E». To replace the tail/stop light bulbs: 1. Take out the bulb holders «F» by turning the right holder clockwise, and the left one anticlockwise. 2. Press the bulb slightly and turn it anticlockwise. 3. Take out the bulb from its fitting. In order to replace the turn indicator bulbs: 03_40 1.
Number plate light (03_43) Remove the screw «C», then take out the bulb holder. 03_43 Rear-view mirrors (03_44, 03_45) To remove the rear-view mirrors: 1. Lift the rubber bellows. 2. Loosen the nut «A» and slide off the rear-view mirror stem. 3.
Front and rear disc brake (03_46) The brake disc and pad wear is automatically compensated, therefore it has no effect on the functioning of the front and rear brakes. For this reason it is not necessary to adjust the brakes. An excessively elastic brake lever stroke may indicate the presence of air in the braking circuit or a failure in the braking system.
DER TO AVOID THIS, WE RECOMMEND WASHING THE VEHICLE FREQUENTLY WHEN RIDING IN THESE ROAD CONDITIONS. Puncture The vehicle is equipped with Tubeless tyres (without inner tube). In the event of a puncture, Tubeless tyres - unlike tyres with inner tubes - go flat very slowly, resulting in a greater steering safety.
Periods of inactivity (03_47) We recommend carrying out the following operations: 1. Clean the scooter thoroughly and then cover it with a canvas; 2. With engine off and piston at the bottom dead centre, remove the spark plug, add 1÷2 cm³ of oil through its hole (larger amounts are dangerous for the engine itself). Operate the starter button 1-2 times for roughly 1 second to turn the engine over slowly, then insert the spark plug again;...
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CAUTION DETERGENTS CAN POLLUTE WATER. THE VEHICLE MUST BE WASHED AT A WASH STATION EQUIPPED WITH A SPECIAL WATER PURIFICATION SYSTEM. WARNING THE USE OF A HIGH-PRESSURE WATER JET IS STRONGLY DISCOURAGED FOR ANY ENGINE CLEANING OPERATION; HOWEVER, IF NO OTHER MEANS ARE AVAILABLE, IT IS THEN NECESSARY TO: •...
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PENDING ON THE VEHICLE COLOUR (SATIN COLOURS). FOR FURTHER INFORMATION ON THIS MATTER, CONTACT AN AUTHORISED SERVICE CEN- TRE. STARTING FAILURE Emergency switch in «OFF» Set the switch back to «ON» Fuse blown Replace the blown fuse and have the vehicle checked by an Authorised Service Centre.
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ACK OF COMPRESSION Loose spark plug. Screw in the spark plug tightly Cylinder head loose, piston gas Contact an Authorised Service rings worn. Centre. Valve stuck Contact an Authorised Service Centre. HIGH CONSUMPTION AND LOW PERFORMANCE Air filter blocked or dirty. Clean with water and shampoo and impregnate with petrol and specific oil («Air filter removal»...
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AUTOMATIC TRANSMISSION PROBLEMS CVT rollers and/or drive belt Contact an Authorised Service damaged Centre. STAND DOES NOT RETURN TO POSITION Presence of dirt Clean and grease...
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ENGINE DATA (125 Type Single-cylinder, 4-stroke Engine capacity 124 cm³ Bore x stroke 57.0 x 48.6 mm Compression ratio 12 ± 0.5: 1 Engine idle speed 1750 ± 100 rpm Timing system 4 valves, single overhead camshaft, chain-driven. Valve clearance Intake: 0.10 mm Exhaust: 0.15 mm Max.
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α/N three-dimensional map Ignition advance managed by control unit Spark plug NGK CR8EKB Electrode gap 0.7 to 0.8 mm Fuel system Electronic injection with Ø 32-mm throttle body and electric fuel pump. Fuel Unleaded petrol (95 RON) Exhaust silencer Absorption-type exhaust silencer with a 3-way catalytic converter and lambda probe.
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Transmission Automatic expandable pulley variator with torque server, V-belt, self-ventilating dry automatic centrifugal clutch and transmission housing with forced-circulation air cooling. Final reduction gear Gear reduction unit in oil bath. Lubrication Engine lubrication with lobe pump (inside crankcase), chain-driven, with double filter: mesh and paper. Cooling Forced coolant circulation system.
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VEHICLE TECHNICAL DATA Chassis Tubular and steel sheets. Front suspension Hydraulic telescopic fork with Ø 35- mm stem Rear suspension Two double-acting shock absorbers, adjustable to four positions at preloading. Front brake Ø 260-mm disc brake with hydraulic control activated by handlebar right-side lever.
CAPACITY Engine oil 1.300 cm³ Hub oil 250 cm³ Cooling system fluid ~ 2 l Fuel tank (reserve) ~12 ± 0.5 l (~2.5 l) Toolkit (04_02) The toolkit comprises: - One box-spanner Ø 16 - One twin screwdriver - One special spanner for adjusting the rear shock absorbers - One torx wrench T30 - One plastic clip for removing fuses.
FITTED WITH ACCESSORIES OR WITH UNUSUAL LOADS. WARNING IT IS ALSO RECOMMENDED THAT ORIGINAL PIAGGIO SPARE PARTS BE USED, AS THESE ARE THE ONLY ONES OFFERING YOU THE SAME QUALITY GUARANTEE AS THOSE INITIALLY FITTED ON THE SCOOTER. THE USE OF NON-ORIGINAL SPARE PARTS RENDERS THE WARRANTY VOID.
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THE SCOOTER CAN BE RIDDEN AT A HIGHER SPEED WITHOUT THE ACCES- SORIES MENTIONED BEFORE WITHIN THE LIMITS ESTABLISHED BY LAW. IF THERE ARE ANY NON-PIAGGIO ACCESSORIES INSTALLED, OR AN AB- NORMAL LOAD, OR IF THE SCOOTER IS NOT IN A GENERALLY GOOD CON- DITION, OR WHENEVER WEATHER CONDITIONS DEMAND IT, SPEED SHOULD BE FURTHER REDUCED.
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X7 EVO 300ie e 125ie Chap. 06 Scheduled maintenance...
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Scheduled servicing table (06_01) Adequate maintenance is fundamental to ensure long-lasting, optimum operation and performance of your vehicle. To this end, a series of checks and maintenance operations (at the owner's expense) have been suggested, which are included in the summary table on the following page. Any minor faults should be reported without delay to an Authorised Service Centre or Dealer without waiting until the next scheduled service to solve it.
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Km x 1,000 Oil filter (mesh) Hub oil Coolant * Radiator (external cleaning) Brake fluid * Brake pads Brake levers Throttle control Electrical system and battery Suspension Steering Headlight direction adjustment Transmission Centre stand Safety fasteners Tyre pressure and wear Vehicle road test I: CHECK AND CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY.
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VERSION 125ie SCHEDULED MAINTENANCE TABLE Km x 1,000 Roller bearing - Driven pulley Safety fasteners Spark plug Drive belt Throttle control Air filter Oil filter CVT Filter Valve clearance Electrical system and battery Brake levers Brake fluid * Coolant * Engine oil Hub oil Headlight direction adjustment...
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Km x 1,000 Tyre pressure and wear Vehicle road test Radiator (external cleaning) Suspension Steering Transmission I: CHECK AND CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY. C: CLEAN, R: REPLACE, A: ADJUST, L: LUBRICATE * Replace every 2 years RECOMMENDED PRODUCTS TABLE Product Description Specifications...
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Product Description Specifications AGIP BRAKE 4 Brake fluid FMVSS DOT 4 Synthetic fluid AGIP PERMANENT SPECIAL coolant Monoethylene glycol-based antifreeze fluid, CUNA NC 956-16 UNIT OF MEASURE - CONVERSION - E NGLISH YSTEM (IS). NTERNATIONAL YSTEM 1 Inch (in) 25.4 Millimetres (mm) 1 Foot (ft) 0.305 Meter (m) 1 Mile (mi)
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