Clark C15 D Operator's Manual
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Clark C15 D Operator's Manual

Internal combustion lift trucks
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INTERNAL COMBUSTION LIFT TRUCKS
[Do not remove this manual from the truck]
C 15/18/20s D,L
C 15/18/20sC L
C 20/25/30/35 D,L,G
C 20/25/30/32C L,G
Part No. 8136112 (Eng)
Book No. OM 1045 (Rev 1.4)
Feb. 2017

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  • Page 1 INTERNAL COMBUSTION LIFT TRUCKS [Do not remove this manual from the truck] C 15/18/20s D,L C 15/18/20sC L C 20/25/30/35 D,L,G C 20/25/30/32C L,G Part No. 8136112 (Eng) Book No. OM 1045 (Rev 1.4) Feb. 2017...
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  • Page 7 &RQWHQWV RI WKLV 0DQXDO $ 0HVVDJH WR &/$5. /LIW 7UXFN 2SHUDWRUV LL ,QWURGXFWLRQ  YL +RZ WR 8VH WKLV 0DQXDO  YLLL 6DIHW\ 6LJQV DQG 6DIHW\ 0HVVDJHV  [ 6HFWLRQ  *HQHUDO 6DIHW\ 5XOHV  6HFWLRQ  2SHUDWLQJ +D]DUGV  6HFWLRQ  2SHUDWRU &RPSDUWPHQW DQG &RQWUROV  6HFWLRQ  2SHUDWLQJ 3URFHGXUHV  6HFWLRQ  2SHUDWRU 0DLQWHQDQFH DQG &DUH ...
  • Page 8 ,QWURGXFWLRQ &/$5. ZHOFRPHV \RX WR WKH JURZLQJ JURXS RI SURIHVVLRQDOV ZKR RZQ RSHUDWH DQG PDLQWDLQ &/$5. OLIW WUXFNV :H WDNH SULGH LQ WKH ORQJ WUDGLWLRQ RI TXDOLW\ SURGXFWV DQG VXSHULRU YDOXH WKH &/$5. QDPH UHSUHVHQWV 7KLV PDQXDO IDPLOLDUL]HV \RX ZLWK VDIHW\ RSHUDWLQJ DQG PDLQWHQDQFH LQIRUPDWLRQ DERXW \RXU QHZ OLIW WUXFN ,W KDV EHHQ VSHFLDOO\ SUHSDUHG WR KHOS \RX XVH DQG PDLQWDLQ \RXU &/$5.
  • Page 9 The procedures for a periodic planned maintenance program that covers inspections, operational checks, cleaning, lubrication, and minor adjustments are outlined in this manual. Your CLARK dealer is prepared to help you with a Planned Maintenance Program by trained service personnel who know your lift truck and can keep it operating safely and efficiently.
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  • Page 14: Daily Inspection

    Daily Inspection At the beginning of each shift, inspect your truck and fill out a daily inspection sheet. Check for damage and maintenance problems. Have repairs made before you operate the truck. CAUTION DO NOT MAKE REPAIRS YOURSELF. Lift truck mechanics are trained professionals.

  • Page 15: Section 1. General Safety Rules

    Section 1. General Safety Rules Do’s and Don’ts Don't mix drugs or alcohol with your job. Do watch for pedestrians. Don't block safety or emergency equipment. Do wear safety equipment when required. Don't smoke in "NO SMOKING" areas or when refueling. Don't use the similar fuel.

  • Page 16: Seat Belts

    Seat Belts ALWAYS BUCKLE UP Seat belts can reduce injuries. Seat Belts...
  • Page 17 Section 1. General Safety Rules No Riders The operator is the only one who should be on a truck. Never transport personnel on the forks of a lift truck. No Riders...
  • Page 18 Pedestrians Watch where you are going. Look in the direction of travel. Pedestrians may use the same roadway you do. Sound your horn at all intersections or blind spots. Watch for people in your work area even if your truck has warning lights or alarms.

  • Page 19: Operator Protection

    Section 1. General Safety Rules Operator Protection Keep under the overhead guard. Always keep your body within the confines of the truck. Operator Protection...

  • Page 20: Fork Safety

    Fork Safety Never allow anyone to walk under raised forks. DANGER There is special equipment to raise 2372604 people for overhead work. DO NOT USE LIFT TRUCKS. Fork Safety...

  • Page 21: Pinch Points

    Section 1. General Safety Rules Pinch Points WARNING Keep hands, feet and legs out of the upright. WARNING Don't use the upright as a ladder. CAUTION Never try to repair the upright, carriage, chain, or attachment yourself! Always trained mechanic. Pinch Points...
  • Page 22 Travel Travel with the load near the floor/ground with upright tilted back cradle load whenever possible. Never lift or lower the load when the truck is in motion. When handling bulky loads that restrict your vision operate your truck reverse improve visibility.
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  • Page 27 Section 1. General Safety Rules Parking • Never park on a grade. • Always come to a complete stop before leaving truck. • Be sure travel control is in NEUTRAL. • Lower forks fully to floor and tilt forward. • Set parking brake. •...
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  • Page 31 6HFWLRQ  2SHUDWLQJ +D]DUGV 2SHUDWLQJ +D]DUGV &RQWHQWV /RRVH /RDGV   /RQJ DQG :LGH /RDGV  5HDU 6ZLQJ   /RZ 2YHUKHDG &OHDUDQFH )DVW 7XUQV DQG +LJK /RDGV   'URS2IIV   5LJKW$QJOH 6WDFNLQJ   &KDLQ 6ODFN   3DOOHWV DQG 6NLGV   This Section shows some of the hazards that may cause you, or someone around you, to be killed or badly hurt.
  • Page 32 /RRVH /RDGV /RRVH RU XQEDODQFHG ORDGV GDQJHURXV 2EVHUYH WKHVH SUHFDXWLRQV Never carry loose or uneven material. Center wide loads. Stack and band loose material. /RRVH /RDGV...

  • Page 33: Section 2. Operating Hazards

    Section 2. Operating Hazards Long and Wide Loads / Rear Swing WARNING With long or wide loads, you need more room. So slow down and watch your clearance. A long load reduces the capacity of the truck. Know and understand your truck load rating. When extra-long material makes it necessary to travel with the load elevated, do so with extreme care and be alert to load end- swing when turning.
  • Page 34 Low Overhead Clearance· Fast Turns and High Loads WARNING Know the height of your truck, with and without a load. Check your clearances. Keep the load low and tilted back. WARNING Watch overhead clearance: Moving into overhead structures can tip a truck over, or spill a load. WARNING Slow down before turning.
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  • Page 40 5. Steer Axle, Wheels / Tires 6. Upright and Carriage 7. Load Backrest 8. Forks 9. Drive Axle, Wheels / Tires The truck shown above is a typical representation of a CLARK internal combustion lift truck. Your model may vary slightly. Truck Description...
  • Page 41 Section 3. Operator Compartment and Controls Operator Compartment 12 13 (seat) 1. Steering Handwheel 10. Instrument Pod 2. Forward / Reverse Lever 11. Turn Signal Lever 3. Brake Fluid Reservoir 12. Lift Control Lever 4. Parking Brake Pedal 13. Tilt Control Lever 5.
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  • Page 61 6HFWLRQ  2SHUDWRU &RPSDUWPHQW DQG &RQWUROV P a s s w o r d S e t u p 1 . 5 I n p u t P a s s w o r d P a s s w o r d O K ! 0 * * * * I g n i t i o n M o d e P a s s w o r d C h a n g e...
  • Page 62 E N G I N E E R R O R ( 6 ) E R R O R N O . 6 C H E C K E N G I N E S P N - F M I 2 8 2 6 - 2 E R R O R N O .
  • Page 63 6HFWLRQ  2SHUDWRU &RPSDUWPHQW DQG &RQWUROV ‡ ,I WKHUH DUH QR HQJLQH IDXOWV WKH GLVSOD\ ZLOO VKRZ 127+,1* OLNH EHORZ E N G I N E E R R O R 1 . 9 N O T H I N G  +,6725,&...
  • Page 64 %HORZ DUH 6KRUW &LUFXLW (UURU FRGHV WKDW ZLOO GLVSOD\ RQ 'DVK /&' ZKHQ WULSSHG 7KHVH HUURUV ZLOO EH GLVSOD\HG DQG VWRUHG LQ VXE PHQX  (5525 (5525 :,5,1* '(6&5,37,21 &2'( 0(66$*( 5($5 :25. 5:25. /$03 6& /$03 6& +($' /$03 6& +($' /$03 6&...
  • Page 65 Section 3. Operator Compartment and Controls Operator Controls Key/Start Switch The Key/Start Switch: • Turns the truck electrical system on and off. • Connects and tests the warning indicator lights. • Connects the starter motor circuit when engine is to be started.
  • Page 66 Engine Stop Run the engine at idling speed briefly before shutting it off. Turn the key switch to the "OFF" position to shut the engine down. Seat Adjustment The fore and aft adjustment lever is located on the front under the seat. To unlock, pull Back the lever to the left and adjust the seat, declining...
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  • Page 68 Auxiliary the truck. IMPORTANT The hydraulic levers shown are typical representations of a CLARK internal combustion lift truck. Your model may vary slightly. Lift Control Function With the lift control lever, you are able to raise and lower the fork carriage on the upright. The...
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  • Page 72 2SHUDWRU 6DIHW\ :DUQLQJ 'HFDO WARNING Read the manual Buckle up! Apply brake when leaving truck Watch Out For Other People Most lift truck INJURIES 8009529 are to other people near the lift truck. ,03257$17 Prevent 6DIHW\ DQG ZDUQLQJ GHFDOV DUH SODFHG LQ FRQVSLFXRXV Overturns! ORFDWLRQV RQ WKH WUXFN WR UHPLQG \RX RI HVVHQWLDO SURFHGXUHV RU WR SUHYHQW \RX IURP PDNLQJ DQ HUURU...
  • Page 73 Section 3. Operator Compartment and Controls Upright Warning Decal This safety decal is on the upright to warn of the danger of injury from movement between rails, chains, sheaves, fork carriage, and other parts of the upright assembly. Do not climb on or reach into the upright.
  • Page 74 $WWDFKHG SRVLWLRQ RI VDIHW\ GHFDOV &DXWLRQ 'R QRW RSHUDWH D OLIW WUXFN ZLWK GDPDJHG RU PLVVLQJ GHFDOV RU GDWD SODWHV 5HSODFH WKHP LPPHGLDWHO\ 7KH\ FRQWDLQ LPSRUWDQW LQIRUPDWLRQ &RQWDFW \RXU ORFDO &/$5. GHDOHU WR DFTXLUH QHZ GHFDOV RU GDWD SODWHV WARNING Read the manual Buckle up!
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  • Page 77: Section 4. Operating Procedures

    Section 4. Operating Procedures Starting from a Safe Condition Always start from a safe condition. Before operating a lift truck, make sure that: 1. Parking brake is applied. 2. Forks are fully lowered to the floor or ground. 3. You are familiar with how all the controls function and have read the Operator Manual.

  • Page 78: Starting The Truck

    Adjusting the Seat Adjust the seat to a comfortable position for you. Adjust the seat by moving and holding the release lever at the front under of Back declining seat. Put the seat in a adjustment position that will provide easy reach to all controls.
  • Page 79 Section 4. Operating Procedures Positioning Forks and Upright When driving, with or without a load, it is good practice to have the forks slightly raised and tilt the upright (forks) backward. Having the forks raised and tilting back prevents the fork tips from catching on possible obstructions and reduces the wear on the fork blades Lift Control...
  • Page 80 Controlling Speed With the direction control in FORWARD or REVERSE, the parking brake released, put your foot on the accelerator pedal and push down smoothly until the truck is moving at the desired speed. Braking To stop the truck, lift your foot from the accelerator pedal and put it on the brake pedal.
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  • Page 83 6HFWLRQ  2SHUDWLQJ 3URFHGXUHV *UDGHV UDPSV DQG LQFOLQHV 8VH VSHFLDO FDUH ZKHQ RSHUDWLQJ RQ UDPSV LQFOLQHV DQG XQHYHQ DUHDV 7UDYHO VORZO\ 7UDYHO VWUDLJKW XS DQG GRZQ 'R QRW WXUQ RU GULYH DW DQ DQJOH DFURVV DQ LQFOLQH RU UDPS :KHQ WKH WUXFN LV ORDGHG WUDYHO ZLWK WKH ORDG XSJUDGH :KHQ WKH WUXFN LV HPSW\ WUDYHO ZLWK OLIWLQJ PHFKDQLVP XSULJKW GRZQJUDGH 3UDFWLFH VDIH RSHUDWLRQ HYHU\ WLPH \RX XVH \RXU WUXFN &DUHIXO GULYLQJ DQG RSHUDWLRQ LV \RXU UHVSRQVLELOLW\ %H FRPSOHWHO\...
  • Page 84 CAUTION Operate your lift truck only in areas that have been approved for your lift truck type designation. Certain areas contain flammable gases, liquids, dust, fibers, or other hazardous materials. Lift truck operations in these areas must have special approval. These areas must be designated to show the type of lift truck approval required for operation in the area.
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  • Page 86 7KH FDSDFLW\ ORDG VKRZQ RQ WKH QDPHSODWH LV UHSUHVHQWHG E\ D FXEH LQ ZKLFK WKH ZHLJKW LV HYHQO\ GLVWULEXWHG ZLWK WKH FHQWHU RI JUDYLW\ ORFDWHG D VWDQGDUG GLVWDQFH IURP WKH IDFH RI WKH IRUNV ,I WKH ZHLJKW RI WKH DFWXDO ORDG WR EH KDQGOHG LV QRW HYHQO\ GLVWULEXWHG SXW WKH KHDYLHVW SDUW FORVHVW WR WKH FDUULDJH 7UDYHOLQJ ZLWK D /RDG 7UDYHO ZLWK ORDG RU FDUULDJH DV ORZ DV SRVVLEOH DQG WLOWHG EDFN 1HYHU...
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  • Page 90 After Operating the Truck Always leave your lift truck in a safe condition. When you leave your truck, or park it, follow these safety rules: • Park in a safe area away from normal traffic. • Never park on a grade. •...
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  • Page 92: Daily Safety Inspection

    In general, the daily inspection should include the visual and functional checks described on the following pages. As an aid in carrying out this inspection, CLARK has prepared a form called the "Driver's Daily Checklist." We recommend that you use this form to make a daily record of your inspections and truck condition.
  • Page 93 6HFWLRQ  2SHUDWRU 0DLQWHQDQFH DQG &DUH 9LVXDO &KHFNV )LUVW SHUIRUP D YLVXDO LQVSHFWLRQ RI WKH WUXFN DQG LWV PDMRU FRPSRQHQWV  :DON DURXQG \RXU OLIW WUXFN DQG WDNH QRWH RI REYLRXV GDPDJH WKDW PD\ KDYH EHHQ FDXVHG E\ RSHUDWLRQ GXULQJ WKH ODVW VKLIW  &KHFN WKDW DOO FDSDFLW\ VDIHW\ DQG ZDUQLQJ SODWHV RU GHFDOV DUH DWWDFKHG DQG OHJLEOH  &KHFN EHIRUH DQG DIWHU VWDUWLQJ HQJLQH IRU OHDNLQJ IXHO HQJLQH...
  • Page 94 )XQFWLRQDO &KHFNV &KHFN WKH RSHUDWLRQ RI WKH WUXFN DV IROORZV 127,&( %HIRUH SHUIRUPLQJ WKHVH FKHFNV IDPLOLDUL]H \RXUVHOI ZLWK WKH VWDUWLQJ RSHUDWLQJ DQG VKXWGRZQ SURFHGXUHV LQ 6HF WLRQ  RI WKLV PDQXDO $OVR NQRZ WKH VDIHW\ UXOHV JLYHQ LQ 6HFWLRQ  RI WKLV PDQXDO  7HVW ZDUQLQJ GHYLFHV KRUQ OLJKWV DQG RWKHU VDIHW\ HTXLSPHQW DQG DFFHVVRULHV  6WDUW WKH HQJLQH DQG EH VXUH DOO FRQWUROV DQG V\VWHPV RSHUDWH...
  • Page 95 Section 5. Operator Maintenance and Care Fuel Safety Practices Refueling Gasoline and Diesel Trucks Use clean, properly marked fuel cans. Clean up spills. Fuel Safety Practices...
  • Page 96 Refueling LPG Tanks When changing liquefied petroleum gas (LPG), tanks follow these basic rules: • Change only in well ventilated areas. • Never allow open flames. • Turn the ignition switch to the OFF position. • Check for leaks. • Check condition of the O-ring. •...
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  • Page 111 6HFWLRQ  3ODQQHG 0DLQWHQDQFH DQG /XEULFDWLRQ 127,&( <RX VKRXOG EH IDPLOLDU ZLWK DGGLWLRQDO RSHUDWLQJ DQG PDLQWHQDQFH VDIHW\ LQVWUXFWLRQV FRQWDLQHG LQ WKH IROORZ LQJ SXEOLFDWLRQV ANSI / ITSDF B56.1: Safety Standard for Low Lift and High Lift 7UXFNV 6DIHW\ &RGH )RU 3RZHUHG ,QGXVWULDO 7UXFNV  NFPA 505:Fire Safety Standard for Powered Industrial Trucks: Type Designations, Areas of Use, Maintenance and Operation.
  • Page 112 0DMRU &RPSRQHQW /RFDWLRQV 8VH WKH LOOXVWUDWLRQ EHORZ WR KHOS ORFDWH FRPSRQHQWV LQFOXGHG LQ WKH 30 SURFHGXUHV  5DGLDWRU  2YHUKHDG *XDUG  7UDQVPLVVLRQ &RROHU  ([KDXVW  )UDPH  &DUEXUHWLRQ  6WHHU $[OH  6KHHW 0HWDO  (QJLQH  8SULJKW DQG &DUULDJH  7UDQVD[OH  :KHHOV DQG 7LUHV  &RXQWHUZHLJKW...
  • Page 113 6HFWLRQ  3ODQQHG 0DLQWHQDQFH DQG /XEULFDWLRQ 3ODQQHG 0DLQWHQDQFH ,QWHUYDOV 7LPH LQWHUYDOV EHWZHHQ PDLQWHQDQFHV DUH ODUJHO\ GHWHUPLQHG E\ RSHUDWLQJ FRQGLWLRQV )RU H[DPSOH RSHUDWLRQ LQ VDQG\ GXVW\ ORFDWLRQV UHTXLUHV VKRUWHU PDLQWHQDQFH LQWHUYDOV WKDQ RSHUDWLRQ LQ FOHDQ ZDUHKRXVHV 7KH LQGLFDWHG LQWHUYDOV DUH LQWHQGHG IRU QRUPDO RSHUDWLRQ 7KH RSHUDWLQJ FRQGLWLRQ FODVVLILFDWLRQV DUH 1RUPDO 2SHUDWLRQ (LJKWKRXU PDWHULDO KDQGOLQJ PRVWO\ LQ EXLOGLQJV RU LQ FOHDQ RSHQ DLU...
  • Page 114 The maintenance time intervals referred to in this manual relate to truck operating hours as recorded on the hourmeter, and are based on experience CLARK has found to be convenient and suitable under typical (normal or average) operating conditions. The periods...
  • Page 115 Section 7. Planned Maintenance and Lubrication NOTES: * Air filter change interval may be determined by using an air restriction indicator. ** Hydraulic filter change interval may be determined by hydraulic filter restriction indicator. B C D E Check truck for obvious damage and leaks. •...
  • Page 116 CLARK has prepared a Gasoline, LPG, or Diesel Planned Maintenance Report Form. Copies of this form may be obtained from your authorized CLARK dealer. We recommend that you use this form as a checklist and record of your inspection and truck condition.
  • Page 117 Section 7. Planned Maintenance and Lubrication PM Report Form 7-13...
  • Page 118 How to Perform Planned Maintenance Visual Inspection First, perform a visual inspection of the lift truck and its components. Walk around the truck and take note of any obvious damage or maintenance problems. Check to be sure all capacity, safety, and warning plates are attached and legible.
  • Page 119 Section 7. Planned Maintenance and Lubrication wear, rust, corrosion, cracked or broken links, stretching, etc. Check that the lift and carriage chains are correctly adjusted to have equal tension. Check that the lift chain anchor fasteners and locking means are in place and tight. Inspect all lift line hydraulic connections for leaks.
  • Page 120 If the fork blades are obviously bent or damaged, have them inspected by a trained maintenance person before operating the truck. Inspect the fork locking pins for cracks or damage. Reinsert them and note whether they fit properly. Wheels and Tires Check the condition of the drive and steer wheels and tires.
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  • Page 122 ,QGLFDWRU /LJKWV &KHFN WKDW DOO OLJKWV DUH IXQFWLRQLQJ DQG LQGLFDWH QRUPDO WUXFN RSHUDWLRQ DV GHVFULEHG LQ 6HFWLRQ  ³2SHUDWRU &RPSDUWPHQW DQG &RQWUROV´ LQ WKLV PDQXDO 6HUYLFH %UDNHV DQG ,QFKLQJ 3HGDO :LWK WKH GLUHFWLRQ FRQWURO LQ 1(875$/ DQG WKH HQJLQH UXQQLQJ SXVK WKH VHUYLFH EUDNH SHGDO IXOO\ GRZQ DQG KROG 7KH EUDNHV VKRXOG DSSO\ EHIRUH WKH SHGDO UHDFKHV WKH IORRUSODWH ,I WKH SHGDO FRQWLQXHV WR FUHHS GRZQZDUG UHSRUW WKH IDLOXUH LPPHGLDWHO\ 'R QRW RSHUDWH WKH...

  • Page 123: Steering System

    Section 7. Planned Maintenance and Lubrication If the maximum fork height is not reached, this indicates there is an inadequate (low) oil level in the hydraulic sump tank or severe binding within the upright. Push forward on the lift control lever. Watch the upright as it lowers. When the forks reach the floor, release the lever.
  • Page 124  5HPRYH \RXU ULJKW IRRW IURP WKH VHUYLFH EUDNH SHGDO DQG SXW LW RQ WKH DFFHOHUDWRU SHGDO 3XVK GRZQ XQWLO WKH WUXFN PRYHV VORZO\ IRUZDUG 5HPRYH \RXU IRRW IURP WKH DFFHOHUDWRU SHGDO DQG SXVK GRZQ RQ WKH VHUYLFH EUDNH SHGDO WR VWRS WKH WUXFN 7KH EUDNHV VKRXOG DSSO\ VPRRWKO\ DQG HTXDOO\ %H VXUH WKH WUDYHO DUHD LV FOHDU EHKLQG WKH WUXFN  3XW WKH GLUHFWLRQDO FRQWURO OHYHU LQ WKH 5(9(56( WUDYHO SRVLWLRQ...

  • Page 125: Engine Accessories

    Battery Inspect the battery for damage, cracks, leaking condition, etc. If the terminals are corroded, clean and protect them with CLARK Battery Saver (available from your CLARK dealer). If your battery has removable cell caps, check to be sure the cells are all filled. Refill them with distilled water.
  • Page 126 The recovery bottle shown is a typical illustration of overflow system. Your actual system may vary slightly. A level anywhere between the HOT and COLD marks is nor- mal. Inspect the coolant level in the overflow bottle only. WARNING Do not remove the radiator cap when the radiator is hot. STEAM from the radiator will cause severe burns.

  • Page 127: Engine Oil And Filter

    • Drain and replace the engine crankcase oil every 500 oper- ating hours. (depending on application). Contact your near- est CLARK Dealer for further information. • Engine Oil Filter must be changed at every PM when the oil is changed.
  • Page 128 ENGINE OIL PERFORMANCE DESIGNATION : Refer to the “Engine Oil” in Section 8. Hydraulic Sump Tank Check the hydraulic sump tank fluid level. Correct fluid level is important for proper system operation. Low fluid level can cause pump damage. Overfilling can cause loss of fluid or lift system malfunction.
  • Page 129 6HFWLRQ  3ODQQHG 0DLQWHQDQFH DQG /XEULFDWLRQ 6XPS 7DQN %UHDWKHU 0DLQWHQDQFH DQG ,QVSHFWLRQ 5HPRYH WKH VXPS WDQN ILOO FDSEUHDWKHU DQG LQVSHFW IRU H[FHVVLYH REYLRXV FRQWDPLQDWLRQ DQG GDPDJH 5HSODFH WKH ILOO FDSEUHDWKHU SHU UHFRPPHQGHG 30 VFKHGXOH RU DV UHTXLUHG E\ RSHUDWLQJ FRQGLWLRQV 7UDQVD[OH )OXLG &KHFN %HIRUH FKHFNLQJ UXQ WKH HQJLQH XQWLO WKH XQLW LV DW RSHUDWLQJ WHPSHUDWXUH 7KLV LV LPSRUWDQW VLQFH WUDQVPLVVLRQ RLO WHPSHUDWXUH...
  • Page 130 8SULJKW DQG 7LOW &\OLQGHU /XEULFDWLRQ &OHDQ WKH ILWWLQJV DQG OXEULFDWH WKH WLOW F\OLQGHU URG HQG EXVKLQJV IRUZDUG HQG DQG ERWK WKH EDVH URGHQG EXVKLQJV UHDU HQG  &OHDQ DQG OXEULFDWH WKH XSULJKW WUXQQLRQ EXVKLQJV /LIW &KDLQV /XEULFDWH WKH HQWLUH OHQJWK RI WKH XSULJKW UDLO OLIW DQG FDUULDJH FKDLQV ZLWK &/$5.
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  • Page 132: Lift Chain Lubrication

    The lift chains operate under heavy loadings and function more safely and have longer life if they are regularly and correctly lubricated. CLARK chain lubricant is recommended; it is easily sprayed on and provides superior lubrication. Heavy motor oil may also be used as a lubricant and corrosion inhibitor.
  • Page 133 6HFWLRQ  3ODQQHG 0DLQWHQDQFH DQG /XEULFDWLRQ  63$1 7KH QXPEHU RI SLQV LQ WKH OHQJWK VHJPHQW RI FKDLQ WR EH PHDVXUHG  3,7&+ 7KH GLVWDQFH IURP WKH FHQWHU RI RQH SLQ WR WKH FHQWHU RI WKH QH[W SLQ $OO FKDLQV PXVW EH UHSODFHG LI DQ\ OLQN KDV ZHDU RI  RU PRUH RU LI DQ\ RI WKH GDPDJHG FRQGLWLRQV QRWHG DERYH DUH IRXQG GXULQJ LQVSHFWLRQ 2UGHU UHSODFHPHQW FKDLQV IURP \RXU &/$5.
  • Page 135 6HFWLRQ  6SHFLILFDWLRQV 6SHFLILFDWLRQV &RQWHQWV & &&&   (QJLQH 2LO   &RQWHQWV...
  • Page 136 C15-35, C15C-32C CLARK products and specifications are subject to improvements and changes without notice or obligation. Model Designation - Rated Load Capacity 1360kg @600mm load center [3000lbs@24in] [1500kg@500mm] 1590kg @600mm load center [3500lbs@24in] [1800kg@500mm] C20s 1810kg @600mm load center [4000lbs@24in] [2000kg@500mm]...

  • Page 137: Section 8. Specifications

    Cooling system pressure (radiator cap): 88 kPa nominal, 12.8psi Thermostat: Diesel, 82°C (180°F), fully open 95°C (203°F), Gas/LPG 82°C (180°F), fully open 95°C (203°F) Powershift Transaxle CLARK Model TA-12A1 Transaxle(C15-20s) Speed : 1 Forward / 1 Reverse Overall Ratios : FWD/15.38:1...
  • Page 138 7$7$ 'ULYH $[OH )XOO IORDWLQJ VWUDLJKW GULYH D[OH  SLQLRQ GLIIHUHQWLDO ZLWK GUXP DQG VKRH EUDNHV :KHHOV DQG 7LUHV 'ULYH && uu &V& uu && uu && uu && uu &V 6LQJOH u35NSD SVL & 6LQJOH u35 NSD SVL 'XDO u35 NSD SVL & 6LQJOH u35 RU uu35 NSD SVL ...
  • Page 139 Note: This mixture provides anti-freeze protection level of -37°C (-34°F), approximately. Transmission Fluid Recommendation Use CLARK Specification MS-276A CLARK Part number 2776236. Hydraulic Fluid Recommendation Use CLARK Specification MS-68 CLARK Part number 2776239 Hydraulic Oil, with anti-wear additives, or equivalent only.
  • Page 140 Truck Weights - with standard upright. [C15-20s(C):3085mm, C20-30(C):3300mm, C32C:3225mm, C35:3165mm MFH] Gross Vehicle Empty Vehicle Loaded Drive Empty Drive Weight(kg[lbs]) Weight (kg[lbs]) Axle (kg[lbs]) Axle (kg[lbs]) C15-20sC Cushion LPG C15C 4246[9361] 2746[6054] 3740[8245] 1164[2566] C18C 4762[10498] 2962[6530] 4210[9282] 1094[2412] C20sC 5104[11252] 3104[6843] 4507[9936]...

  • Page 141: Engine Oil Recommendation

    Section 8. Specifications Engine Oil Engine Oil Recommendation LPG / GAS truck : HMC - in accordance with API classification more than a class SM or in accordance with ILSAC classification more than a class GF-4 / SAE 10W-30 GM - in accordance with API classification CF-5 grade and SAE 10W-30 full synthetic FORD - in accordance with ILSAC classification more than a class GF-5 grade and SAE 5W-30 full synthetic...
  • Page 142 IMPORTANT Do not extend oil change intervals from those specified when using synthetic lubricants. Fill crankcase with correct amount of oil. When adding oil between oil changes, it is preferable to use the same brand as various oils may be incompatible. Refer to the Maintenance and Lubrication Section for recommended oil change intervals.
  • Page 143 Index Disassembling the split rim A Message to CLARK Lift Truck wheel ........7-17 Operators ........ii Do’s and Don’ts ......1-3 Adjusting the Load Forks ..4-10 Drop-Offs ........2-5 Adjusting the Seat ....4-4 After Operating the Truck ..4-16 Emergency open .....3-31 Air Cleaning ......
  • Page 144 How to Perform Planned Maintenance ......7-14 Neutral Start Switch ....7-17 How to Tow a Disabled Truck ... 6-2 No Riders ........1-5 How to Use Battery Jumper Normal Operation ......7-9 Cables ........6-4 How to Use this Manual ..... viii Operating Safely .......4-7 Hydraulic Control Levers ..
  • Page 145 Safe Maintenance Practices ..7-3 What to do in Case of a Safety Signs and Safety Tip-over ........1-14 Messages ........x Wheels and Tires ......8-4 Seat Adjustment ..... 3-28 Wheels and Tires ....7-16 Seat Belts ......... 1-4 Service Brakes and Inching Pedal ........
  • Page 148 Additional copies of this manual may be purchased from YOUR AUTHORIZED CLARK DEALER CLARK MATERIAL HANDLING COMPANY 700 Enterprise Drive Lexington, Kentucky 40510 [ www.clarkmhc.com ] ● Printed Date ; Jul. 2018...

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