MTS Systems Temposonics R Series Operation Manual
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MTS Systems Temposonics R Series Operation Manual

Magnetostrictive linear position sensors profinet io rt
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Magnetostrictive Linear Position Sensors
R-Series Profinet IO RT
Operation Manual

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  • Page 1 Temposonics ® Magnetostrictive Linear Position Sensors R-Series Profinet IO RT Operation Manual...

  • Page 2: Table Of Contents

    Temposonics R-Series Profinet IO RT ® Operation Manual Table of contents 1. Introduction ..............................3 1.1 Purpose and use of this manual ................................3 1.2 Used symbols and warnings ..................................3 2. Safety instructions ............................. 3 2.1 Intended use ......................................3 2.2 Forseeable misuse .....................................

  • Page 3: Introduction

    Temposonics R-Series Profinet IO RT ® Operation Manual 1. Introduction 2.2 Forseeable misuse Forseeable misuse Consequence 1.1 Purpose and use of this manual The sensor will not work Wrong sensor connection properly or will be destroyed Before starting the operation of Temposonics position sensors, ®...

  • Page 4: Installation, Commissioning And Operation

    Temposonics R-Series Profinet IO RT ® Operation Manual 2.3 Installation, commissioning and operation 2.5 Warranty The position sensors must be used only in technically safe condition. MTS Sensors grants a warranty period for the Temposonics ® To maintain this condition and to ensure safe operation, installation, position sensors and supplied accessories relating to material connection and service, work may be performed only by qualified defects and faults that occur despite correct use in accordance with...

  • Page 5: Identification

    Temposonics R-Series Profinet IO RT ® Operation Manual 3. Identification 3.1 Order code of Temposonics ® optional a Sensor model Optional: P Profile g Magnet number for multi-position measurement X Z02…Z19 (2…19 positions) b Design G Magnet slider, joint on top, backslash free (part no. 253 421) M U-magnet, OD33 (part no.

  • Page 6: Order Code Of Temposonics ® Rh

    Temposonics R-Series Profinet IO RT ® Operation Manual 3.2 Order code of Temposonics ® optional a Sensor model d Connection type 8 2 × M12 female connectors (5 pin), H Rod 1 × M12 male connector (4 pin) b Design e Operating voltage B Base unit 1 +24 VDC (−15 / +20 %)

  • Page 7: Order Code Of Temposonics ® Rd4

    Temposonics R-Series Profinet IO RT ® Operation Manual 3.3 Order code of Temposonics ® optional a Sensor model d Stroke length X M Flange »C«, »D«, »G«, »M«, »T«: 0025…5080 mm 4 Detached sensor electronics Flange »S«: 0025…2540 mm Standard stroke length (mm)* Ordering steps b Design 25 …...

  • Page 8: Order Code Of Temposonics ® Rf

    Temposonics R-Series Profinet IO RT ® Operation Manual 3.4 Order code of Temposonics ® optional a Sensor model F Flexible sensor rod b Design C Base unit M Threaded flange M18×1.5-6g S Threaded flange ¾"-16 UNF-3A c Stroke length X M 00150…20,000 mm Standard stroke length (mm)* Ordering steps 150 …...

  • Page 9: Nameplate

    Temposonics R-Series Profinet IO RT ® Operation Manual 3.5 Nameplate Stroke length (e.g. 100 mm) Connection type Output version Sensor model Part No. RD4SD1S0100MD58U402 MAC adress 00:03:CA:00:58:F6 Gradient Grd.: 2797.15 m/s Serial number FNr.: 1503 0203 Fig. 1: Example of nameplate of a R-Series RD4 sensor 3.6 Approvals •...

  • Page 10: Product Description And Commissioning

    Temposonics R-Series Profinet IO RT ® Operation Manual 4. Product description and commissioning 4.1 Functionality and system design Position magnet (Magnetic fi eld) Position magnet (Magnetic fi eld) Torsional strain Torsional strain pulse converter pulse converter Product designation Sensing element Sensing element Current pulse Current pulse...

  • Page 11: Styles And Installation Of Temposonics ® Rp

    Temposonics R-Series Profinet IO RT ® Operation Manual 4.2 Styles and installation of Temposonics ® Sensor electronics housing Null zone Stroke length Dead zone 124.5 25…5080 66 / 71* (1.1) (1…200) (2.6 / 2.8*) (1.93) M5 or #10 screw Ø 5.5 (0.21) 35.6 (1.4)
  • Page 12 Temposonics R-Series Profinet IO RT ® Operation Manual 4.3 Styles and installation of Temposonics ® RH-H / -M / -S / -V Sensor electronics housing Null zone Stroke length Dead zone 25…7620 63.5 / 66* (5.1) (2.01) (1…300) (2.5 / 2.6* ) 15.5 (2.09) (0.61)
  • Page 13 Temposonics R-Series Profinet IO RT ® Operation Manual R-Series RH-J Null zone Stroke length Dead zone A/F 46 25…7620 73.6 (2.01) (1…300) (2.9) (0.18) Flange »J«: M22×1.5-6g R-Series RH-B Sensor electronics housing Null zone Stroke length Dead zone 25…7620 52 / 54 / 57** (1.93) (4.74 ) (2.4)
  • Page 14 Temposonics R-Series Profinet IO RT ® Operation Manual In the case of threaded flange M18×1.5-6g or M22×1.5-6g, provide a screw hole based on ISO 6149-1 (Fig. 11). See ISO 6149-1 for further information. Sealing via O-ring in the flange undercut Fig.

  • Page 15: Styles And Installation Of Temposonics ® Rd4

    Temposonics R-Series Profinet IO RT ® Operation Manual 4.4 Styles and installation of Temposonics ® Sensor electronics housing with bottom cable entry 24.7 Ø 26.5 (0.3) (0.97) (Ø 1.04) (0.32) (0.98) Ø 6.2 Ø 19 (Ø 0.24) (Ø 0.75) Mounting block Sensor electronics housing 15.5 (1.61)
  • Page 16 Temposonics R-Series Profinet IO RT ® Operation Manual Threaded flange »C« & »D« (for bottom or side cable entry) PUR cable: Ø 6 (Ø 0.24) Bending radius: Null zone Stroke length Dead zone > 24 (> 0.94) 25…5080 63.5 / 66* Cable length (bottom cable entry): (1.26) (2.01)

  • Page 17: Installation Of Rd4 With Threaded Flange

    Temposonics R-Series Profinet IO RT ® Operation Manual NOTICE Hydraulics sealing There are the following ways to seal the flange contact Note for installation respectively surface (Fig. 15): for replacement For threaded flange »C« / »D«: The serial numbers (S/N:) of cable and sensor electronics housing 1.

  • Page 18: Installation Of Rd4 With Pressure Fit Flange

    Temposonics R-Series Profinet IO RT ® Operation Manual 4.4.2 Installation of RD4 with pressure fit flange 4.4.3 Installation of RD4's sensor electronics housing Cylinder mounting The following section explains the connection of a RD4 sensor with Install the rod using the pressure fit flange. Seal it off by means of bottom cable entry (Fig.
  • Page 19 Temposonics R-Series Profinet IO RT ® Operation Manual NOTICE To fulfill the EMC standards for emission and immunity the following points are necessary: • The sensor electronics housing has to be connected to machine ground. • The cable between the sensor and the electronics must be integrated into a metallic housing.

  • Page 20: Styles And Installation Of Temposonics ® Rf

    Temposonics R-Series Profinet IO RT ® Operation Manual 4.5 Styles and installation of Temposonics ® RF-C Total length Sensor electronics housing Null zone Stroke length Dead zone 150…20,000 see table (1.93) (4.74) (2.4) (6…787) (0.28) 11.5 (0.45) Not flexible 15.5 (0.61) (4.21) Stroke length...
  • Page 21 Temposonics R-Series Profinet IO RT ® Operation Manual NOTICE Socket head screw M4×90 Smaller radiuses cause damage to the flexible sensor rod. 500 (20) recommended Magnet ≥ 300 (≥ 11.81) Customized support tube required, e.g. Ø 12.7 × 1.65 (0.4) (Ø...
  • Page 22 Temposonics R-Series Profinet IO RT ® Operation Manual Hydraulics sealing when using a RF sensor in a pressure rod Notice for metric threaded flanges HD / HL / HP Thread Z° There are two ways to seal the flange contact surface (Fig. 27): ×P) +0.1 +0.4...

  • Page 23: Magnet Installation

    Temposonics R-Series Profinet IO RT ® Operation Manual Concentric mounting 4.6 Magnet installation of block magnet Magnet Typical sensors Benefits Ring magnets Rod models • Rotationally symmetrical Air gap: 3 ±2 (RH, RD4, RF) magnetic field 8 ±2 (0.12 ±0.08) (0.31 ±0.08) Sensor element U-magnets...
  • Page 24 Temposonics R-Series Profinet IO RT ® Operation Manual Start- and end positions of the position magnets Consider the start and end positions of the position magnets during usable, the position magnet must be mechanically mounted as the installation. To ensure that the entire stroke length is electrically follows.
  • Page 25 Temposonics R-Series Profinet IO RT ® Operation Manual Multi-position measurement R-Series RF-M / -S with ring magnet & U-magnet The minimum distance between the magnets is 75 mm (3 in.). Sensor electronics housing Reference edge of mounting Profile models with U-magnets Start position End position 51 (2.01)

  • Page 26: Replacement Of Sensor

    Temposonics R-Series Profinet IO RT ® Operation Manual 3. Insert the new base unit. 4.7 Replacement of sensor Mount the ground lug on a screw. Tighten the screws. The base unit of the sensor models RH (RH-B) and RF (RF-C) is replaceable as shown in Fig.

  • Page 27: Electrical Connections

    Temposonics R-Series Profinet IO RT ® Operation Manual 4.8 Electrical connections Connector wiring Connect the sensor directly to the control system, indicator or Placement of installation and cabling have decisive influence on other evaluating systems as follows: the sensor‘s electromagnetic compatibility (EMC). Hence correct installation of this active electronic system and the EMC of the entire system must be ensured by using suitable metal connectors, shielded cables and grounding.

  • Page 28: Frequently Ordered Accessories

    Temposonics R-Series Profinet IO RT ® Operation Manual 4.9 Frequently ordered accessories – Additional options available in our Accessories Guide 551 444 Position magnets Ø 32.8 57 (2.24) Ø 32.8 (Ø 1.29) (1.69) (0.55) Ø 4.3 (Ø 1.29) (0.55) 49 (1.93) (0.79) (Ø...
  • Page 29 Temposonics R-Series Profinet IO RT ® Operation Manual Sealing Cable connectors Ø 21.9 Ø 27 52 (2.05) (Ø 0.86) (Ø 1.06) Ø 2.6 (~ 2.09) (Ø 0.1) (0.05) O-ring for pressure fi t fl ange Back-up ring for pressure fi t fl ange M12 A-coded female connector M12 D-coded male connector Part no.
  • Page 30 Temposonics R-Series Profinet IO RT ® Operation Manual Mounting hardware Pressure rods (RF) 60 (2.36) 16 (0.63) Ø 3.2 (Ø 0.13) M3 fastening screws (6×) 3.2 (0.13) Fixing clip Pressure rod with fl ange Pressure rod with fl ange ¾"-16 UNF-3A Pressure rod with fl...

  • Page 31: Operation

    Temposonics R-Series Profinet IO RT ® Operation Manual 5. Operation NOTICE Observe during commissioning 5.1 Getting started 1. Before initial switch-on, check carefully if the sensor has been connected correctly. The sensor is factory-set to its order sizes and adjusted, i.e. the 2.

  • Page 32: Configuration Of The Sensor Designation

    Temposonics R-Series Profinet IO RT ® Operation Manual 2. Select a connection from the list, which is connected with CP1616, and click “OK” to confirm (Fig. 45). Fig. 47: Select the MTS R-Series Profinet sensor (step 2) (source: Siemens) 2. Select a sensor from the list to which a name must be assigned. A sensor is identified by the type designation “MTS-R-SERIES- PROFINET”...

  • Page 33: Controller Setting And Preparation Of The Network

    Temposonics R-Series Profinet IO RT ® Operation Manual 6.3 Controller setting and preparation of the network 3. Add a controller to the project. For this, proceed as described below (Fig. 53):  Step 1: Configuration of the network interface • Right-click project (MTS_Profinet_Example) ...
  • Page 34 Temposonics R-Series Profinet IO RT ® Operation Manual 5. Right-click to insert the network controller, as described below: 6. To create a subnet, click button “New” (Fig. 58). • Insert Object (Fig. 56) Window “Properties – New subnet” opens (Fig. 59). •...

  • Page 35: Integration Of Gsdml Files (Of The Sensor)

    Temposonics R-Series Profinet IO RT ® Operation Manual 6.4 Integration of GSDML files (of the sensor) 6.5 Integration and configuration of the sensors with MTS profile  Step 1: Configuration of the network interface  Step 1: Configuration of the network interface ...
  • Page 36 Temposonics R-Series Profinet IO RT ® Operation Manual 3. Double-click on the MTS R-Series icon to select the sensor and a) Resolution: enter the previously defined name into field “Device name”. Specifies the resolution for position measurement. Press “OK” to confirm your entries. Possible values: 1, 2, 5, 10, 50, 100 μm b) Number of averages: 4.
  • Page 37 Temposonics R-Series Profinet IO RT ® Operation Manual 1. Double-click Slot “0”  Subslot “1” (Interface) (Fig. 66). 2. Add the number of magnets specified in your order as described Go to tab “IO Cycle” to enter the cycle time setting (Fig. 67). below: –...

  • Page 38: Integration And Configuration Of The Sensors With Encoder Profile

    Temposonics R-Series Profinet IO RT ® Operation Manual 3. Double-click a magnet to open window “Properties – magnet”. 6.6 Integration and configuration of the sensors with encoder profile Select tab “Parameters” and adjust the position offset of the magnet with unit µm (Fig. 70). ...
  • Page 39 Temposonics R-Series Profinet IO RT ® Operation Manual a) Code sequence: g) Measurement step (high DWORD): Specifies the measurement direction for position measurement Position measurement resolution 1, 2, 5, 10, 50, 100 μm, CW = forward (from sensor electronics housing to rod end) provided that the “Scaling function”...
  • Page 40 Temposonics R-Series Profinet IO RT ® Operation Manual The following steps are recommended when modifying the 4. Select a standard telegram for output of the sensor position preset value parameters: (Fig. 76). For this purpose, right-click “Slot 1”, Subslot “2”. 1.
  • Page 41 Temposonics R-Series Profinet IO RT ® Operation Manual Standard telegram 81 Standard telegram 81 uses 4 bytes for output data from the IO controller to the sensor and 12 bytes of input data from the sensor to the IO-controller. Output data from the IO controller (control  sensor) IO Data Byte Actual value...
  • Page 42 Temposonics R-Series Profinet IO RT ® Operation Manual Control word 2 (STW2_ENC) Value Significance Comments 0…6 – – Reserved Fault acknowledge (0  1) The fault signal is acknowledged with a positive edge; the sensor reaction to a fault depends on the type of fault. 8, 9 –...

  • Page 43: Error Diagnosis

    Temposonics R-Series Profinet IO RT ® Operation Manual Format of G1_XIST3 G1_XIST3 is a 64 bit position value which is used to support sensors with a resolution exceeding 32 bits. Format definition for G1_XIST3: • Binary format • The actual position value is always right aligned, a shifting factor is not used. •...

  • Page 44: Maintenance And Troubleshooting

    Temposonics R-Series Profinet IO RT ® Operation Manual These diagnosis outputs are realized via alarm messages and Profinet interface. Temposonics Profinet sensors support the following ® diagnosis alarms: U402 (MTS Profile) Alarm ID Meaning Inadmissible operating voltage Bad number of magnets U401 (Encoder Profile) Alarm ID Meaning...

  • Page 45: Technical Data

    Temposonics R-Series Profinet IO RT ® Operation Manual 9. Technical data 9.1 Technical data Temposonics ® Output Interface Profinet IO Data protocol Data transmission rate 100 MBit/s maximum Measured value Position or velocity / option: Multi-position measurement 2…19 positions or velocities Measurement parameters Resolution: Position 1, 2, 5, 10, 50, 100 μm selectable...

  • Page 46: Technical Data Temposonics ® Rh

    Temposonics R-Series Profinet IO RT ® Operation Manual 9.2 Technical data Temposonics ® Output Interface/Data protocol Profinet IO Data protocol Data transmission rate 100 MBit/s maximum Measured value Position or velocity / option: Multi-position measurement 2…19 positions or velocities Measurement parameters Resolution: Position 1, 2, 5, 10, 50, 100 μm selectable Resolution: Velocity...

  • Page 47: Technical Data Temposonics ® Rd4

    Temposonics R-Series Profinet IO RT ® Operation Manual 9.3 Technical data Temposonics ® Output Interface Profinet IO Data protocol Data transmission rate 100 MBit/s maximum Measured value Position or velocity / option: Multi-position measurement 2…19 positions or velocities Measurement parameters Resolution: Position 1, 2, 5, 10, 50, 100 μm selectable Resolution: Velocity...

  • Page 48: Technical Data Temposonics ® Rf

    Temposonics R-Series Profinet IO RT ® Operation Manual 9.4 Technical data Temposonics ® Output Interface/Data protocol Profinet IO Data protocol Data transmission rate 100 MBit/s maximum Measured value Position or velocity / option: Multi-position measurement 2…19 positions or velocities Measurement parameters Resolution: Position 1, 2, 5, 10, 50, 100 μm selectable Resolution: Velocity...

  • Page 49: Appendix

    Equipment handling is safe. Personnel exposure to health risks during transport and repair is excluded. Stamp Signature Date GERMANY JAPAN MTS Systems Corporation Tel. +1 919 677-0100 MTS Sensor Technologie Tel. + 49 - 23 51- 95 87 0 MTS Sensors Technology Corp. Tel. + 81 42 775-3838...
  • Page 50 MTS, Temposonics and Level Plus are registered trademarks of MTS Systems Corporation in the United States; MTS SENSORS and the MTS SENSORS logo are trademarks of MTS Systems Corporation within the United States. These trademarks may be protected in other countries. All other trademarks are the property of their respective owners. Copyright © 2018 MTS Systems Corporation. No license of any intellectual property rights is granted.

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