GrillSmith GR2205520-GS-00 Assembly Instructions & User Manual

5-burner

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Assembly Instructions
& User's Manual
5-Burner Gas Grill
Model number: GR2205520-GS-00
Please keep this instruction manual for future reference
Customer Service: 1-888-837-1380, 10:00am to 7:00pm CST, Monday thru Friday,
Email: customerservice@rankam.com
(Made in China)

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Summary of Contents for GrillSmith GR2205520-GS-00

  • Page 1 Assembly Instructions & User’s Manual 5-Burner Gas Grill Model number: GR2205520-GS-00 Please keep this instruction manual for future reference Customer Service: 1-888-837-1380, 10:00am to 7:00pm CST, Monday thru Friday, Email: customerservice@rankam.com (Made in China)
  • Page 2: Table Of Contents

    Table of Contents Warnings 2–7 --------------------------------------------------------------------------------------------- Tools Required ----------------------------------------------------------------------------------- Product Diagram ------------------------------------------------------------------------------- Parts List 9–11 -------------------------------------------------------------------------------------------- Hardware -------------------------------------------------------------------------------------------- Replacement Part List 13–14 ---------------------------------------------------------------------- Assembly Instructions 15–25 ---------------------------------------------------------------------- Leak Test 26–27 -------------------------------------------------------------------------------------------- Lighting Instructions 28–30 ------------------------------------------------------------------------- Care and Maintenance 31–33 -------------------------------------------------------------------- Trouble Shooting ------------------------------------------------------------------------------- Warranty Information...
  • Page 3: Warnings

    Warnings SAFETY LABELS DANGER: Indicates an imminent hazardous situation which if not avoided will result in death or serious injury. WARNING: Be alert to the possibility of serious bodily injury if the instructions are not followed. Be sure to read and carefully follow all of the messages. CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
  • Page 4 Warnings DANGER (a) Do not store a spare LP-gas cylinder under or near this appliance; (b) Never fill the cylinder beyond 80 percent full; (c) If the information in (a) and (b) is not followed exactly, a fire causing death or serious injury may occur.
  • Page 5 Warnings ⚫ Keep a fire extinguisher on hand intended for use with gas products. Refer to your local authority to determine proper size and type. ⚫ Grill is hot when in use. To avoid burns: ⚫ DO NOT attempt to move the grill. ⚫...
  • Page 6 Warnings ⚫ If the outdoor cooking gas appliance is not in use, the gas must be turned off at the supply cylinder(s). ⚫ The LP cylinder must be stored outdoors out of the reach of children and MUST NOT be stored in a building, garage, shed, breezeway, or any other enclosed area.
  • Page 7 Warnings INSTALLING GAS CYLINDER 1. Check that the cylinder valve is closed by turning the knob clockwise. 2. Place the cylinder into tank hole of the cart base properly. Locate the cylinder so that the valve opening faces the right side burner and verify that the hose is not kinked/damaged.
  • Page 8: Tools Required

    Warnings TO DISCONNECT LP CYLINDER: Turn the burner valves off. Turn the tank valve off fully (turn clockwise to stop). Detach the regulator assembly from the tank valve by turning the quick coupling nut counterclockwise. CAUTION ⚫ When installing LP cylinders, the pressure regulator and hose supplied by the manufacturer MUST be used with the appropriate cylinder.
  • Page 9: Product Diagram

    Product Diagram Page 8 of 35 20191002-Ver.1.0...
  • Page 10: Parts List

    Parts List Warming Rack 1 pc Cooking Grate 3 pcs Flame Tamer 5 pcs Grill Body Assembly 1 pc Side Burner Grate 1 pc Side Handle 1 pc Left Side Table 1 pc Left Side Condiment 1 pc Tray Grease Cup 1 pc Page 9 of 35 20191002-Ver.1.0...
  • Page 11 Parts List Side Burner Assembly 1 pc Side Burner Panel 1 pc Assembly Control Knob / Side 1 pc Burner Control Knob Left Cart Assembly 1 pc Front Foot Pad 1 pc Rear Foot Pad 1 pc Tank Blocking Bar 1 pc Bottle Opener 1 pc...
  • Page 12 Parts List Accessory Tray 1 pc Wheel Assembly 2 pcs Front Cart Supporting 1 pc Beam Front Cart Upper Panel 1 pc Front Cart Lower Panel 1 pc Front Cart Panel Handle 1 pc Cart Base 1 pc Thermometer 1 pc Thermometer Bezel 1 pc Page 11 of 35...
  • Page 13: Hardware

    Hardware List M5x10mm Bolt 13 pcs M5x12mm Bolt 6 pcs M6x10mm Bolt (Silver) 2 pcs M6x10mm Bolt (Black) 8 pcs M6x12mm Bolt 18 pcs M6 Nut 4 pcs Cotter Pin 2 pcs Washer 2 pcs M4x10mm Bolt 2 pcs M6 Washer 2 pcs Thermometer Nut 1 pc...
  • Page 14: Replacement Part List

    Replacement Part List (I) Page 13 of 35 20191002-Ver.1.0...
  • Page 15 Replacement Part List (II) Part Part Name Part Part Name Number Number Warming Rack Cooking Grate Flame Tamer Grill Body Assembly Grill Body – Lid Grill Body – Control Panel Grill Body – Hose & Regulator Grill Body – Handle Bezel Assembly Grill Body –...
  • Page 16: Assembly Instructions

    Assembly Instructions Step 1. Attach the Front Foot Pad (14) and Rear Foot Pad (15) to the Left Cart Assembly (13). Step 2. Disassemble the Cotter Pin (G), Washer (H) from the Wheel Axle (20b). Attach the Wheel (20a) on the Right Cart Assembly (18) using Washer (H), Cotter Pin (G) and Wheel Axle (20b) as shown.
  • Page 17 Assembly Instructions Step 3. Attach the Cart Base (25) to the left cart assembly and right cart assembly using 4 pcs M5x10 Bolts (A). Hardware: #A – 4 pcs Step 4. Attach the Front Cart Supporting Beam (21) to cart assembly using 4 pcs M5x10 bolts (A).
  • Page 18 Assembly Instructions Step 5. Attach the Front Cart Lower Panel (23) to cart assembly using 4 pcs M5x10 bolts (A). Hardware: #A – 4 pcs Step 6. Attach the Front Cart Upper Panel (22) to cart assembly using 4 pcs M5x12 bolts (B). Hardware: #B –...
  • Page 19 Assembly Instructions Step 7. Attach the Front Cart Panel Handle (24) to the front cart upper panel using 2 pcs M5x12 bolts (B). Hardware: #B – 2 pcs Step 8. Insert the Accessory Tray (19) into the fixing slots at the back of front cart upper panel.
  • Page 20 Assembly Instructions Step 9. Attach the Tank Blocking Bar (16) to the front cart upper panel by using 1 pc M5x10 bolts (A) and 1 pc M6x10 bolts (D) on cart base. Hardware: #A – 1 pc #D – 1 pc Step 10.
  • Page 21 Assembly Instructions Step 11. This step needs two people to complete! Put the Grill Body assembly (4) carefully on top of the cart assembly. Secure the part as shown with 4 pcs of M6x10mm bolts (D). Be careful to support the grill body and cart assembly during this step.
  • Page 22 Assembly Instructions Step 13. Attach the Left Side Condiment Tray (8) to the Left Side Table (7) using 4 pcs M6x12 bolts (E) and 4 pcs M6 Nut (F). Hardware: #E – 4 pcs #F – 4 pcs Step 14. Attach the Side Handle (6) to left side table assembly using 2 pcs pre-attached M6x12 bolts...
  • Page 23 Assembly Instructions Step 15. Remove 2 pcs of M6x12mm bolt (E) from left side of the control panel. Loosen 4 pcs of the pre-attached bolts M6x12 bolts (E) from left side of the grill body until 3/16” clearance as shown on the image. Position the holes on the left side table assembly through the bolts at grill body as shown.
  • Page 24 Assembly Instructions Step 17. Remove 2 pcs of M6x12mm bolt (E) from right side of the control panel. Loosen 4 pcs pre-attached bolts M6x12 bolts (E) on right side of the grill body until 3/16” clearance as shown on the image. Position the holes on the right side table assembly through the bolts at grill body as shown.
  • Page 25 Assembly Instructions Step 19. Insert the connector of ignition wire to the terminal of ignition electrode of the side burner assembly as shown. Insert the Control Knob / Side Burner Control Knob (12) to the pin of side burner valve. Apply light pressure to secure the knob firmly.
  • Page 26 Assembly Instructions Step 21. Position the Grease Cup (9) into the holding bracket at the bottom of the grill body. Step 22. Your unit is fully assembled! Make sure to read and follow complete Instruction Manual before using this appliance. Page 25 of 35 20191002-Ver.1.0...
  • Page 27: Leak Test

    Leak Test GENERAL Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied to the unit. Periodically check the entire system for leaks following the procedures listed below.
  • Page 28 Leak Test 3. If a leak is present, immediately turn off the gas supply and tighten the leaky fittings. 4. Turn the gas back on and recheck. 5. Should gas continue to leak from any of the fittings, turn off the gas supply and contact customer service department at 1-888-922-2336, 7:00 am to 12:00 am CST (daily) or 1-888-837-1380, Mon to Fri, 10:00am –...
  • Page 29: Lighting Instructions

    Lighting Instructions BEFORE LIGHTING WARNING ⚫ Inspect the gas supply hose prior to turning the gas ON. ⚫ If there is evidence of cuts, wear, or abrasion, the hose must be replaced prior to use. ⚫ Do not use the grill if the odor of gas is present. ⚫...
  • Page 30 Lighting Instructions To turn burners off, turn the control knobs clockwise to “HI” then press down the knob and continue to turn clockwise until they lock in the “OFF” position. LIGHTING THE SIDE BURNER OF GRILL 1. Read instructions before lighting. 2.
  • Page 31 Lighting Instructions USING MATCH HOLDER TO LIGHT BURNER Turn off all burner valves. Make sure the lid is open. Take off the match holder from the left cart as shown. Place a lighted match on the match holder and hold next to the burner. Turn the control knob(s) to the “HI”...
  • Page 32: Care And Maintenance

    Care and Maintenance You should inspect the burners at least once a year or immediately after any of the following conditions occur: The smell of gas in conjunction with the burner flames appearing yellow. The grill does not reach temperature. The grill heats unevenly.
  • Page 33 Care and Maintenance TO REINSTALL THE MAIN BURNERS: 1. Insert the burner into the burner valve. 2. Firmly seat the valve orifice into the burner tube. Make sure the Valve orifice is inserted STRAIGHTLY into the burner tube. 3. Align the burner with the fixing slot at firebox, insert the cotter pin to the hole of the fixing slot. MAIN BURNER REPLACEMENT: 1.
  • Page 34 Care and Maintenance SIDE BURNER REPLACEMENT: 1. Open the side burner lid and remove the side burner grate. 2. Remove two burner fixing bolts at the bottom of side burner assembly as shown. 3. Remove the burner as shown. Page 33 of 35 20191002-Ver.1.0...
  • Page 35: Trouble Shooting

    Trouble Shooting Problem: Possible Causes: Corrective Actions: Burner cannot 1. LP cylinder fuel is used up. 1. Change a new full LP cylinder. light. 2. Bad electrode spark. 2. Check to see if the spark will 3. Burner may not be properly match with the vents of burner.
  • Page 36: Warranty Information

    Warranty Information Manufacturer warrants this Product to be free from defects in workmanship and materials for a period of 1 year from the date of purchase, PROVIDED claims are submitted, in writing, with proof of purchase. If any part of this item fails because of a manufacturing defect within the Limited Warranty Period, Manufacturer offers to replace such part(s) provide that such parts have not been improperly repaired, altered, or tampered with or subject to misuse, abuse or exposed to corrosive conditions.

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