3M -Matic 200a Instructions And Parts List
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3M -Matic 200a Instructions And Parts List

Adjustable case sealer with accuglide 3 taping heads
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Instructions and Parts List
3M-Matic
200a
Type 40800
Adjustable
Case Sealer
with
AccuGlide 3
Taping Heads
Serial No.
For reference, record machine serial number here.
Distributed by Rapid Packaging, Inc.
763-404-8900 | info@RapidPackaging.com
RapidPackaging.com
™
™
Important Safety
Information
BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT
Read, understand, and
follow all safety and
operating instructions.
Spare Parts
It is recommended you
immediately order the
spare parts listed in the
"Spare Parts/Service
Information" section.
These parts are expected
to wear through normal
use, and should be kept
on hand to minimize
production delays.
"3M-Matic"and "AccuGlide" are Trademarks of,
3M St. Paul, MN 55144-1000
Printed in U.S.A.
© 3M 2011 44-0009-2072-6 (D060311-NA)

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Summary of Contents for 3M 3M-Matic 200a

  • Page 1 Serial No. production delays. For reference, record machine serial number here. "3M-Matic"and "AccuGlide" are Trademarks of, 3M St. Paul, MN 55144-1000 Distributed by Rapid Packaging, Inc. Printed in U.S.A. © 3M 2011 44-0009-2072-6 (D060311-NA) 763-404-8900 | info@RapidPackaging.com...
  • Page 3 This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, adjustments, maintenance, troubleshooting, repair work and servicing plus parts list of the 3M-Matic 200a Adjustable case sealer. 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St.

  • Page 4: Replacement Parts And Service Information

    (For example: Model 200a - Type 40800 - Serial Number 13282). Identification Plate For Commecial Use Only 3M-Matic , AccuGlide and Scotch 3M Industrial Adhesives and Tapes ™ ™ ™ Trademarks of 3M Center, Building 220-5E-06 3M St. Paul, MN 55144-1000 St.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS - MANUAL 1: 200a Adjustable Case Sealer (For Taping Head Information - See MANUAL 2: AccuGlide™ 3 Taping Heads - 2 inch) 200a Adjustable Case Sealer Page Cover Page Replacement Parts and Service Information ................ i - ii Table of Contents .........................
  • Page 6 THIS PAGE IS BLANK...
  • Page 7 TABLE OF CONTENTS (continued) 5. Shipment, Handling, and Storage 5.1 Packed Machine Shipment and Handling ................15 5.2 Overseas Shipment Packaging (Optional) ................15 5.3 Handling and Transportation of Uncrated Machine ............. 15 5.4 Machine Storage ......................... 15 6. Unpacking 6.1 Uncrating ..........................
  • Page 8 THIS PAGE IS BLANK...
  • Page 9 TABLE OF CONTENTS (continued) 12. Operation 12.1 Operator’s Correct Working Position ................25 12.2 Starting the Machine ......................25 12.3 Starting Production ......................25 12.4 Tape Replacement ......................25 12.5 Box Size Adjustment ......................25 12.6 Cleaning ........................... 25 12.7 Table of Adjustments ......................25 12.8 Safety Devices Inspection ....................
  • Page 10 ABBREVIATIONS AND ACRONYMS LIST OF ABBREVIATIONS, ACRONYMS 3M-Matic - Trademark of 3M St. Paul, MN 55144-1000 AccuGlide - Trademark of 3M St. Paul, MN 55144-1000 Scotch - Trademark of 3M St. Paul, MN 55144-1000 Drw. - drawing - for example Fig.

  • Page 11: Introduction

    1-INTRODUCTION 1.1 Manufacturing Specifications / Description / Intended Use The 3M-Matic 200a Adjustable Case Sealer with AccuGlide 3 Taping Heads is designed to apply a “C” clip of Scotch ® pressure-sensitive fi lm box sealing tape to the top and bottom center seam of regular slotted containers.

  • Page 12: How To Read And Use The Manual

    - Enclosures, drawings and diagrams warranty information, disposal (ELV), a defi nition - Spare parts (last section) of symbols, plus a parts list of the 3M-Matic 200a Adjustable case sealer 3M Industrial Adhesives All pages and diagrams are numbered. The spare and Tapes Division 3M Center, Bldg.

  • Page 13: General Information

    2-GENERAL INFORMATION 2.1 Data Identifying Manufacturer and Machine For Commecial Use Only 2011 June 200a-NA...

  • Page 14: Warranty / Contents

    3M’s factory or an authorized service station designated by 3M. A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notifi ed of the problem no later than fi...

  • Page 15: Safety

    3-SAFETY 3.2 Explanation of Signal Word and 3.1 General Safety Information Possible Consequences Read all the instructions carefully before starting work with the machine; please pay particular attention to sections marked by the symbol: This safety alert symbol identifi es important messages in this manual.

  • Page 16: Table Of Warnings

    3-SAFETY (continued) 3.3 Table of Warnings WARNING • To reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer. Figure 3-2 − Allow only properly trained and qualifi...
  • Page 17 3-SAFETY (continued) WARNING • To reduce the risk associated with sharp blade hazards: − Keep hands and fi ngers away from WARNING Sharp Blade tape cutoff blades under orange blade guards. The blades are extremely sharp. Important! Tape cutting blade. Never remove the safety device which covers the blade on the top and bottom taping units.

  • Page 18: Operator's Qualifi Cations Defi Nition

    3-SAFETY (continued) 3.4 Operator's Qualifications WARNING - Machine Operator - Mechanical Maintenance Technician • To reduce the risk associated with - Electrical Maintenance Technician mechanical and electrical hazards: - Manufacturer’s Technician/Specialist − Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer.

  • Page 19: Operator's Required Skill Levels

    3-SAFETY (continued) Skill 2a: Electrical Maintenance Technician 3.11 Operator's Skill Levels Required to Perform This operator is trained to use the machine as the the Main Operations on the Machine MACHINE OPERATOR and in addition is able to: • Work with the safety protection disconnected The Table shows the minimum operator's skill •...

  • Page 20: Component Locations

    3-SAFETY (continued) 3.12 Component Locations Refer to Figure 3-9 below to acquaint yourself with the various components and controls of the case sealer. Also refer to Manual 2 for taping head components. Upper Taping Head Height Adjustment Emergency Handle Stop Switch Upper Head...

  • Page 21: Table Of Warnings And Replacement Labels

    3.13 Table of Warnings and Replacements Labels (continued) DOWN 78-8095-1628-8 78-8095-1141-9 78-8113-8912-9 (2) 78-8070-1336-8 78-8070-1366-5 78-8070-1318-6 78-8113-6717-2 78-8062-4266-1 78-8137-0886-0 78-8060-8481-6 Leg Height Adjustment Label (not shown) 78-8070-1339-2 3M Logo 78-8070-1329-3 (not shown) Figure 3-10 - Replacement Labels / 3M Part Numbers 2011 June 200a-NA...

  • Page 22: Power Requirements

    Electrical: 115 Volt, 60Hz, 1.9 A (220 watts) The machine is equipped with a 2.4m [8 foot] standard neoprene covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed above. 4.2 Operating Rate Box drive belt speed is approximately 0.5 m/s [100 feet per minute].

  • Page 23: Tape Roll Diameter

    4-SPECIFICATIONS (continued) Specifications 4.6 Tape Roll Diameter Up to 405mm [16 inch] maximum on a 76mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch ® fi lm tapes.) 4.7 Tape Application Leg Length – Standard 70 mm ± 6mm [2.75 inch ±. 25 inch ] Tape Application Leg Length –...

  • Page 24: Machine Dimensions

    4-SPECIFICATIONS (continued) Right Side Left Side Box Travel 4.10 Machine Dimensions Minimum 1350 [Inches] [31] [36 1/2] [53] [18] [24***] [24 1/2] Maximum 2185 [Inches] [86***] [35***] * Infeed/Exit conveyors are optional ** Casters are optional *** When columns are adjusted to upper position, "B" minimum/maximum dimension decreases by 90 mm [3 1/2 inches] and "H"...

  • Page 25: Handling And Transportation Of Uncrated Machine

    5-SHIPMENT-HANDLING-STORAGE, TRANSPORT 5.1 Shipment and Handling of Packed Machine - The machine is fi xed on the pallet with four (4) bolts and can be lifted by using a fork truck. - The package is suitable to travel by land and by air. - Optional sea freight package is available.

  • Page 26: Unpacking

    6-UNPACKING 6.1 Uncrating Removal of Pallet The envelope attached to the shipping box contains Using a 10mm combination wrench, remove the the uncrating instructions of the machine (Figure 6-1). fasteners that secure the case sealer legs to pallet at each leg (as shown in Figure 6-4). Figure 6-4 Figure 6-1 A package is located under the machine body.

  • Page 27: Installation

    7-INSTALLATION 7.1 Operating Conditions The machine should operate in a dry and relatively clean environment (See Specifi cations). 7.2 Space Requirements for Machine Operation and Maintenance Work Minimum distance from wall (Figure 7-1): A = 1000mm. B = 700mm. Minimum height = 2700mm. Figure 7-2 7.4 Machine Setup / Bed Height Adjust machine bed height.

  • Page 28: Assembly Completion

    7-INSTALLATION (continued) 7.5 Removal of Plastic Ties Cut the plastic ties holding the lower taping head in position (Figure 7-6). Cut the plastic which attaches the top head to the frame and remove the polystyrene blocks (Figure 7-4). Figure 7-6 Figure 7-4 Cut the plastic strap which attaches the strip and the 7.6 Assembly Completion...

  • Page 29: Outboard Tape Roll Holder

    7-INSTALLATION (continued) 7.7 Completion of Taping Heads See Manual 2 for Complete Instructions: Important – Do not cut against the apply roller - roller damage could occur. Figure 7-8 7.8 Outboard Tape Roll Holder If you intend to use the outboard tape roll holder, proceed as follows: 7.10 Machine Connection to the Mains 1 - Remove the lower taping head from the machine.

  • Page 30: Theory Of Operation

    8-THEORY OF OPERATION 8.1 Description of the Working Cycle After having closed the top fl aps of the carton, the operator pushes it under the top infeed end in order to avoid the opening of the top fl aps. Further pushing causes the two top and bottom belts to drive the box through the taping heads which automatically seal the top and bottom seams.

  • Page 31: Box Width Adjusting Knobs

    9-CONTROLS 9.1 Box Width Adjusting Knobs Figure 9-1 9.2 Box Height Adjusting Crank Figure 9-2 9.3 Start/Stop Buttons Start/Stop Button Figure 9-3 E-Stop Button 9.4 Lockable Emergency Stop Button Figure 9-4 200a-NA 2011 June...

  • Page 32: Emergency Stop Button (Latching)

    10-SAFETY DEVICES OF THE MACHINE 10.1 Blade Guards Both the top and bottom taping units have a blade guard (See Manual 2: AccuGlide™ 3 - 2 Inch Taping Heads). Important! Use care when working near blades as blades are extremely sharp. If care is not taken, severe injury to personnel could result.

  • Page 33: Set-Up And Adjustments

    11 - SET UP AND ADJUSTMENTS 11.1 Box Width Adjustment Place box on infeed end of frame bed and align top fl ap center seam with arrows on front of upper frame. Move in and lock the side by tightening the appropriate knobs (Figure 11-1).
  • Page 34 11 - SET UP AND ADJUSTMENTS (continued) Figure 11-5 Figure 11-4 Figure 11-6 11.5 Special Set-up Procedure for Outer Column Re-Positioning Moving the outer columns up one set of mounting holes increases the maximum box height handled by the 200a case sealer and decreases the minimum conveyor bed height. 1 - Place solid blocks approx.

  • Page 35: Operation

    12-OPERATION 12.1 Operator's Correct Working Position and 12.3 Starting Production Operational Flow (Figure 12-1). After having adjusted the machine according to the box dimensions (height-width), let the machine run without cartons and check its safety devices. Then start the working cycle. 12.4 Tape Replacement and Threading See Manual 2: AccuGlide™...
  • Page 36 12-OPERATION (continued) 12.9 Troubleshooting Guide PROBLEM CAUSE CORRECTION PROBLEM CAUSE CORRECTION When pressing the ON button The lockable emergency stop Release the emergency stop the machine does not start button is pressed button Check the electrical system The magnetothermic protection Motor under stress Check that the drive belts are opens the main switch...

  • Page 37: Troubleshooting

    12-OPERATION (continued) 12.9 Troubleshooting Guide (continued) PROBLEM CAUSE CORRECTION PROBLEM CAUSE CORRECTION Drive belts break Worn belt Replace belt Squeaking noise as boxes Dry compression rollers Lubricate compression rollers pass through machine Defective column bearings Replace column bearings Tape not centered on box Tape drum not centered Reposition tape drum seam...
  • Page 38 12-OPERATION (continued) 12.9 Troubleshooting Guide (continued) PROBLEM CAUSE CORRECTION The blade does not cut tape The blade is dull and/or has Replace the blade or the tape end is jagged or broken teeth Increase tape tension by shredded adjusting the one-way roller Tape tension is insuffi...

  • Page 39: Safety Measures (See Section 3)

    13-MAINTENANCE AND REPAIRS 13.1 Safety Measures (see section 3) 13.2 Tools and Spare Parts Supplied with the Machine Carrying out maintenance and repairs may imply the necessity to work in dangerous See Spare Parts Order Section. situations. This machine has been designed making reference to the standards EN292 NOV.
  • Page 40 13-MAINTENANCE AND REPAIRS (continued) 13.6 Cleaning of Machine Qualification / Skill 1 A weekly cleaning with dry rags or diluted detergents is necessary. Cardboard boxes produce a signifi cant quantity of dust and paper chips when processed Figure 13-1 or handled in case sealing equipment. If this dust is allowed to build up on machine components, it can cause component wear and over-heating of drive motors.
  • Page 41 Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads. 13.10 Box Drive Belt Replacement Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn. Lower Drive Belts (Figure 13-4) 1.

  • Page 42: Drive Pulley Ring

    13-MAINTENANCE AND REPAIRS (continued) 13.11 Box Drive Belt Tension and Drive Pulley Rings Before installing a new belt, check the orange plastic drive pulley rings for wear. If torn, broken, or worn smooth, replace the rings (Figure 13-6). Figure 13-6 WARNING To reduce the risk associated with mechanical and electrical hazards: •...
  • Page 43 13-MAINTENANCE AND REPAIRS (continued) Refer to Figure 13-8 and adjust belt tension as follows: 1. Remove and retain center plate/front cover and four screws. 2. Loosen, but do not remove, M10 lock nut with a 17mm open-end wrench. 3. Reset the tension on the drive belts as needed. Adjust the M8 tension screws in (clockwise) to increase tension or out (counterclockwise) to decrease tension.
  • Page 44 13-MAINTENANCE AND REPAIRS (continued) 13.11 List of the Maintenance Operations Date: Description of Operation ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________...

  • Page 45: Additional Instructions

    14-ADDITIONAL INSTRUCTIONS 15-ENCLOSURES / SPECIAL INFO. 14.1 Information for Disposal of Machine 15.1 Statement of Conformity The machine is composed of the following materials: See Section 1.1. - Steel structure - Nylon rollers 15.2 Emission of Hazardous Substances - Drive belts in PVC - Nylon pulleys Nothing to report For machine disposal, follow the regulations...
  • Page 46 THIS PAGE IS BLANK...

  • Page 47: Electric Diagrams

    16-TECHNICAL DIAGRAMS 16.1 Electric Diagram 1 Phase 2011 June 200a-NA...
  • Page 48 THIS PAGE IS BLANK...
  • Page 49 • SERIAL NUMBER • FIGURE NO. • POSITION • 3M PART NO. (11 DIGITS) • DESCRIPTION • QUANTITY Refer to Manual 2 for recommended taping head spare parts. Important! The machine is constantly revised and improved by our designers. The spare parts catalogue is also periodically updated.
  • Page 50 THIS PAGE IS BLANK...
  • Page 51 Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on special order. Contact 3M/Tape Dispenser Parts to confi rm item availability. Options and Accessories For additional information on the options and accessories listed below, contact your 3M Representative.
  • Page 52 THIS PAGE IS BLANK...
  • Page 53 200a Adjustable Case Sealer Figure 10440 Figure 2798 Figure 5593 Figure 3431 Figure 5592 Figure 15493 Figure 2796 Figure 2795 (Motor) Figure 5594 Figure 3430 Frame Assemblies 2011 June 200a-NA...
  • Page 54 200a 14 31 Figure 15493 / 1 2011 June 200a-NA...
  • Page 55 200a Figure 15493 / 1 Ref. No. 3M Part No. Description 15493-1 78-8070-1513-2 Frame – Drive 15493-2 78-8070-1514-0 Spacer 15493-3 78-8070-1515-7 Spacer 15493-4 26-1003-5829-5 Screw – Hex Hd, M6 x 12 15493-5 78-8070-1518-1 Spacer – Shaft 15493-6 26-1003-6918-5 Nut – Hex Flange, M10, Plastic Insert...
  • Page 56 200a Figure 15493 / 2 2011 June 200a-NA...
  • Page 57 200a Figure 15493 / 2 Ref. No. 3M Part No. Description 15493-36 78-8052-6710-7 Roller – Idler 15493-37 78-8052-6709-9 Washer – Special 15493-38 78-8010-7435-8 Washer – Lock, M6 15493-39 26-1003-7957-2 Screw – Soc Hd Hex Hd, M6 x 16 15493-40 78-8070-1527-2 Shaft –...
  • Page 58 200a Figure 2796 2011 June 200a-NA...
  • Page 59 200a Figure 2796 Ref. No. 3M Part No. Description 2796-1 78-8070-1536-3 Support – Guide Arm 2796-2 78-8010-7169-3 Screw – Hex Hd, M6 x 12 2796-3 26-1000-0010-3 Washer – Flat, M6 2796-4 78-8070-1537-1 Lever With Pivot 2796-5 78-8070-1538-9 Bushing 2796-6 26-1003-8816-9 Screw –...
  • Page 60 200a 1 - 2 Figure 2798 2011 June 200a-NA...
  • Page 61 200a Figure 2798 Ref. No. 3M Part No. Description 2798-1 78-8070-1557-9 Compression Roller Assembly – Right 2798-2 78-8070-1558-7 Compression Roller Assembly – Left 2798-3 78-8070-1559-5 Support – Compression Roller 2798-4 78-8054-8648-3 Pressure Roller 2798-5 78-8070-1560-3 Stud – Roller Mounting 2798-6 78-8052-6566-3 Washer –...
  • Page 62 200a 13 12 21 14 Figure 10440 2011 June 200a-NA...
  • Page 63 200a Figure 10440 Figure 10440 Ref. No. 3M Part No. Description 10440-1 78-8076-4633-2 Tape Roll Bracket Assembly 10440-2 78-8070-1565-2 Tape Drum Bracket Assembly 10440-3 78-8070-1566-0 Bracket – Tape Drum 10440-4 78-8070-1395-4 Bracket – Bushing Assembly 10440-5 78-8070-1568-6 Cap – Bracket...
  • Page 64 200a 42 = 2, 3, 4, 5, 41 Caster Option* Figure 3430 200a-NA 2011 June...
  • Page 65 200a Figure 3430 Ref. No. 3M Part No. Description 3430-2 78-8091-0306-8 Bed Conveyor 3430-3 78-8091-0307-6 Support – Drive 3430-4 26-1003-5842-8 Screw – Hex Hd, M8 x 20 3430-5 78-8017-9318-9 Washer – Plain, 8 mm 3430-6 78-8076-5381-7 Leg Assembly – Inner W/Stop...
  • Page 66 200a 12+13+ 11 = 14+15 Figure 3431 2011 June 200a-NA...
  • Page 67 200a Figure 3431 Ref. No. 3M Part No. Description 3431-1 78-8060-8489-9 Column – Outer 3431-2 78-8060-8490-7 Plate – Column Mounting 3431-3 26-1003-7964-8 Screw – Soc Hd Hex Soc Dr, M8 x 20 3431-4 78-8017-9318-9 Washer – Plain, 8 mm 3431-5 78-8060-8491-5 Cap –...
  • Page 68 200a Figure 5592 2011 June 200a-NA...
  • Page 69 200a Figure 5592 Ref. No. 3M Part No. Description 5592-1 78-8091-0508-9 Bar – Supporting 5592-2 26-1003-7957-2 Screw – Soc Hd Hex Hd, M6 x 16 5592-3 78-8100-1042-7 Washer – /15 x 6.35 x 2 5592-4 78-8113-6756-0 Side Plate – Right, W/English Language Label...
  • Page 70 200a Figure 5593 2011 June 200a-NA...
  • Page 71 200a Figure 5593 Ref. No. 3M Part No. Description 5593-1 78-8091-0660-8 Housing – Wire 5593-2 78-8076-4702-5 Grommet – /28 5593-3 26-1003-7963-0 Screw – Soc Hd, M8 x 16 5593-4 78-8076-4636-5 Strap – Wire 5593-5 78-8010-7163-6 Screw - Hex Hd, M5 x10...
  • Page 72 200a Figure 5594 2011 June 200a-NA...
  • Page 73 200a Figure 5594 Ref. No. 3M Part No. Description 5594-1 78-8094-6379-3 Support – Box 5594-2 78-8113-6759-4 Box – W/English Language Label 5594-3 78-8094-6381-9 Screw – Soc Hd, Hex Hd, M4 x 15 5594-4 78-8005-5740-3 Washer – Plain, 4 mm 5594-5 26-1003-6914-4 Nut –...
  • Page 74 THIS PAGE IS BLANK...

  • Page 75: Spare Parts / Ordering

    Serial No. _____________________________________ For reference, record taping head(s) serial number(s) here. 3M Industrial Adhesives and Tapes AccuGlide is a Trademark of ™ 3M, St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Printed in U.S.A.
  • Page 77 Included with each machine is an Instructions and Parts List manual. Technical Assistance / Replacement Parts and Additional Manuals: Call the 3M-Matic™ Help line at 1-800 328-1390. Provide the customer support coordinator with the model/machine name, machine type, and serial number that are located on the identification plate (For example: Model 200a - Accuglide 3 - 2 inch - Type 10800 - Serial Number 13282).
  • Page 78 THIS PAGE IS BLANK...
  • Page 79 Order parts by part number, part description, and quantity required. Also, when ordering parts or additional manuals, include model/machine name, machine type, and serial number that are located on the identifi cation plate. 3M Industrial Adhesives and Tapes 3M-Matic , AccuGlide and Scotch ™...
  • Page 80 THIS PAGE IS BLANK...
  • Page 81 Instruction Manual AccuGlide 3 High Speed 2 Inch ™ Upper and Lower Taping Heads Type 10800 Table of Contents Page Replacement Parts and Service Information .................... i - ii Table of Contents............................Equipment Warranty and Limited Remedy ....................Intended Use ............................Taping Head Contents / How to Use Manual....................

  • Page 82: Equipment Warranty And Limited Remedy

    If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation shall be, at 3M’s option, to repair or replace the part. 3M must receive actual notice of any alleged defect within a reasonable time after it is discovered, but in no event shall 3M have any obligation under this warranty unless it receives such notice within fi...

  • Page 83: Intended Use

    Scotch ® pressure-sensitive fi lm box sealing tape to other than 3M-Matic™ case sealers. This includes the top and/or bottom center seam of regular slotted replacement of other types of taping, gluing or containers.
  • Page 84 THIS PAGE IS BLANK...

  • Page 85: Taping Head Contents / How To Use Manual

    (ELV), a glossary with a defi nition of symbols, plus a parts list of the 3M-Matic™ Accugllide 3 (2 inch) 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition January 2012/Copyright 3M 2012. All rights reserved The manufacturer reserves the right to change the product at any time without notice.

  • Page 86: Important Safeguards

    Important Safeguards This safety alert symbol identif es CAUTION important safety messages in this manual. READ AND UNDERSTAND THEM BEFORE INSTALLING OR To reduce the risk associated with muscle • OPERATING THIS EQUIPMENT. strain:  Use proper body mechanics when removing or installing taping heads that are Explanation of Signal Word Consequences moderately heavy or may be considered...
  • Page 87 Important - In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers. Upper Taping Head Label 78-8137-3317-3 Lower Taping Head Label 78-8137-3316-5 78-8070-1335-0 Figure 1-1 Replacement Labels/3M Part Numbers 2012 January AccuGlide 3 - 2" - NA...

  • Page 88: Specifications

    Guard Width – 107mm [4.2 inches] When upper and lower taping heads are used on “3M-Matic” case sealers, refer to the respective instruction manual specifi cations for box weight and size capacities. Operating Rate: Conveyor speeds up to 0.5 m/s [100 feet per minute].

  • Page 89: Dimensional Drawing

    Specifications 405mm [16 in.] Maximum Roll Diameter 443mm [17-7/16 in.] 350mm 33mm [13-3/4 in.] [1-19/64 in.] 278mm 105mm [4-1/8 in.] 60mm [10-15/16 in.] [2-3/8 in.] End View Side View 405mm [16 in.] Maximum Roll Diameter Mounting Holes 76mm [3 in.] 6mm [1/4 in.] Maximum 50mm Tape Leg 18mm [11/16 in.]...

  • Page 90: Installation

    70mm [2-3/4 inches], the taping heads evident, fi le a damage claim immediately with the must be completely staggered so only one tape transportation company and also notify your 3M seal is being applied at one time. Representative.

  • Page 91: Operation

    Operation Tape Drum Tape Supply Roll Tape Adhesive Side One-Way Tension Roller Applying Mechanism Tension Wrap Roller Spring Buffing Arm Knurled Roller Cover Wrap Roller Buffing Roller Threading Needle Applying Roller Tape Cut-Off Knife Orange Knife Guard Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side) View) Orange Knife Guard Tape Cut-Off Knife Applying Roller...

  • Page 92: Tape Loading - Upper Taping Head

    Operation (continued) WARNING To reduce the risk associated with shear, pinch, and entanglement hazards: • − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping heads or load tape when the box drive system is running To reduce the risk associated with sharp blade hazards: •...
  • Page 93 Operation (continued) Figure 3-4 Place tape roll on tape drum to dispense tape with adhesive side forward. Seat tape roll fully against back fl ange of drum. Adhere tape lead end to threading needle as shown. Figure 3-4 – Tape Loading/Threading WARNING •...

  • Page 94: Maintenance

    Maintenance WARNING To reduce the risk associated with shear, pinch, and entanglement hazards: • − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running To reduce the risk associated with sharp blade hazards: •...

  • Page 95: Cleaning

    Maintenance (continued) WARNING To reduce the risk associated with shear, pinch, and entanglement hazards: • − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running To reduce the risk associated with sharp blade hazards: •...

  • Page 96: Adjustments

    Adjustments WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: Turn air and electrical supplies off associated equipment before perform- ing any adjustments, maintenance, or servicing the machine or taping heads. Never attempt to work on the taping head or load tape while the box drive Figure 5-1 –...

  • Page 97: Applying Mechanism Spring

    Adjustments (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: Turn air and electrical supplies off associated equipment before perform- ing any adjustments, maintenance, or servicing the machine or taping heads. Never attempt to work on the taping head or load tape while the box drive system is running Applying Mechanism Spring...

  • Page 98: Tape Leg Length

    Adjustments (continued) WARNING • To reduce the risk associated with One-Way shear, pinch, and entanglement Tension hazards: Roller Turn air and electrical supplies off associated equipment before perform- ing any adjustments, maintenance, or servicing the machine or taping heads. Never attempt to work on the taping head or load tape while the box drive system is running Tape Leg Length...

  • Page 99: Troubleshooting Guide

    Troubleshooting Troubleshooting Guide Cause Correction Problem The tape leg on the front of the The tape is threaded incorrectly The tape must go around the wrap roller before going around the case is too long one-way tension roller The tape tension is too low Adjust the one-way tension roller The knurled roller drags Check for adhesive build-up...
  • Page 100 Troubleshooting (continued) Troubleshooting Guide Cause Correction Problem There is excess tension on the Adjust the one-way tension roller Tape is tabbing on the trailing leg tape drum assembly and/or the and/or the tape drum assembly on the back of the box one-way tension roller assembly Rollers in the tape path do not Clean adhesive deposits from...

  • Page 101: Spare Parts/Service Information

    Spare Parts/Service Information Recommended Spare Parts Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should be ordered to keep the taping heads in production: AccuGlide™ 3 Upper Taping Head - 2 inch Qty.

  • Page 102: Replacement Parts Illustrations And Parts List

    Not all the parts listed are normally stocked items. Some parts or assemblies shown Important – are available only on a special order basis. Contact 3M/Tape Dispenser Parts to confi rm item availability. 2012 January AccuGlide 3 - 2" - NA...
  • Page 103 AccuGlide 3 - 2" ™ Tape Head - AccuGlide ™ 3 - 2 inch Figure 10401 Figure 10925 (Haute) Figure 10924 (Bas) Figure 10923 Figure 10922 Figure 10919 (Haute) Figure 10921 Figure 10920 (Bas) 2012 January AccuGlide 3 - 2" - NA...
  • Page 104 AccuGlide 3 - 2" ™ Figure 10925 – Upper Head 2012 January AccuGlide 3 - 2" - NA...
  • Page 105 AccuGlide 3 - 2" ™ Figure 10925 – 2" Upper Head Ref. No. 3M Part No. Description 10925-1 78-8137-3294-4 Frame – Tape Mount Upper Assembly 10925-2 78-8137-3295-1 Frame – Front Upper Assembly 10925-3 78-8068-4143-9 Guide – #1 10925-4 78-8068-4144-7 Guide – #2...
  • Page 106 AccuGlide 3 - 2" ™ 12 11 Figure 10922 – Upper and Lower Heads 2012 January AccuGlide 3 - 2" - NA...
  • Page 107 AccuGlide 3 - 2" ™ Figure 10922 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10922-1 78-8133-9509-8 Applying Arm #1 10922-2 78-8133-9510-6 Applying Arm #2 10922-3 78-8070-1221-2 Plate – Tape 10922-4 78-8070-1309-5 Shaft Roller 10922-5 78-8070-1367-3 Roller –...
  • Page 108 AccuGlide 3 - 2" ™ 12 11 Figure 10919 – Upper Head 2012 January AccuGlide 3 - 2" - NA...
  • Page 109 AccuGlide 3 - 2" ™ Figure 10919 – 2" Upper Head Ref. No. 3M Part No. Description 10919-1 78-8137-3300-9 Buffi ng Arm – Sub Assembly 10919-2 78-8137-3301-7 Buffi ng Arm – Sub Assembly 10919-3 78-8052-6575-4 Shaft – Roller 10919-4 78-8137-1398-5 Roller - Buffi...
  • Page 110 AccuGlide 3 - 2" ™ Figure 10923 – Upper and Lower Heads Figure 10923 – Upper and Lower Heads 2012 January AccuGlide 3 - 2" - NA 2011 July AccuGlide 3 - 2" - NA...
  • Page 111 AccuGlide 3 - 2" ™ Figure 10923 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10923-1 78-8137-3302-5 Link – Assembly 10923-3 78-8137-3304-1 Shaft – Pivot, Buffi ng 10923-4 78-8017-9082-1 Bearing – Special 30 mm 10923-5 78-8017-9106-8 Screw –...
  • Page 112 AccuGlide 3 - 2" ™ Figure 10921 – Upper and Lower Heads 2012 January AccuGlide 3 - 2" - NA...
  • Page 113 AccuGlide 3 - 2" ™ Figure 10921 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10921-1 78-8137-3307-4 Frame – Cut-Off Weldment 10921-2 78-8017-9173-8 Blade – 65 mm/2.56 Inch 10921-3 26-1003-8596-7 Screw - Hex Hd M5 x 8 w/ Ext. Tooth Lockwasher...
  • Page 114 AccuGlide 3 - 2" ™ Figure 10401 – Upper and Lower Heads 2012 January AccuGlide 3 - 2" - NA...
  • Page 115 AccuGlide 3 - 2" ™ Figure 10401 – 2" Latch Upper and Lower Heads Ref. No. 3M Part No. Description 10401-1 78-8070-1395-4 Bracket – Bushing Assembly 10401-2 78-8076-4519-3 Shaft – Tape Drum, 50mm 10401-3 78-8017-9169-6 Nut – M18 x 1...
  • Page 116 AccuGlide 3 - 2" ™ 17 19 Figure 10924 – Lower Head 2012 January AccuGlide 3 - 2" - NA...
  • Page 117 AccuGlide 3 - 2" ™ Figure 10924 – 2" Lower Head Ref. No. 3M Part No. Description 10924-1 78-8137-3296-9 Frame – Tape Mount Lower Assembly 10924-2 78-8137-3297-7 Frame – Front Lower Assembly 10924-3 78-8068-4144-7 Guide – #2 10924-4 78-8068-4143-9 Guide – #1...
  • Page 118 AccuGlide 3 - 2" ™ Figure 10920 – Lower Head 2012 January AccuGlide 3 - 2" - NA...
  • Page 119 AccuGlide 3 - 2" ™ Figure 10920– Lower Head Ref. No. 3M Part No. Description 10920-1 78-8137-3300-9 Buffi ng Arm – Sub Assembly 10920-2 78-8137-3301-7 Buffi ng Arm – Sub Assembly 10920-3 78-8052-6575-4 Shaft – Roller 10920-4 78-8137-1398-5 Roller - Buffi ng Assembly...
  • Page 120 THIS PAGE IS BLANK...

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