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Max-Air Systems CAPR Series User Instructions

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User's Instructions
CAPR
Systems
®
P/N 03521015 Rev U1
Page 1

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Summary of Contents for Max-Air Systems CAPR Series

  • Page 1 User’s Instructions CAPR Systems ® P/N 03521015 Rev U1 Page 1...
  • Page 2 Copyright© Bio-Medical Devices Intl. All rights reserved. For more Information: Telephone: 800-443-3842/ 949-752-9642 Fax: 949-752-9658 Website: www.maxair-systems.com E-mail: info@maxair-systems.com Shipping/ Mailing Address: Bio-Medical Devices Intl 17171 Daimler Street Irvine, CA 92614 ** IMPORTANT - Please note REGISTRATION, WARRANTY AND TERMS AND CONDITIONS regarding your MAXAIR Systems by thoroughly reading the information on the MAXAIR Systems’...
  • Page 3 MAXAIR Limited Warranty MAXAIR Limited Warranty: The BMDI (Bio-Medical Devices Intl) limited warranty provides, subject to the following limitations, that each MAXAIR Systems Helmet and Lithium Ion Battery will be free from defects in material and workmanship and will conform to BMDI’s specifications for that particular product. This limited warranty is in effect for a period of one year (12 calendar months) from the date of original purchase.

  • Page 4: Table Of Contents

    Table Of Contents 1. Warnings, Cautions, Notes, Symbols 1.1 Important Information 1.2 S- Special or Critical User’s Instructions 7 1.3 SYMBOLS – General and Packaging 2. Regulatory Marking Definitions 3. Introduction 3.1 Part Numbers Reference 3.2 Approved System Configuration Components 3.3 CAPR Systems 3.3.1 Systems and System Components 16 3.3.2 Systems Configuration Possibilities (Trees) 17...
  • Page 5 9. Standard System Set Up 9.1 Components Check List 9.2 Setting Up 47 9.3 Assemble and Disassemble Components 47 9.4 Inspections 9.5 Warning Device: Yellow LED Air Flow Indicator Check - Bouffant Cap Method 9.6 Warning Device: Yellow LED Air Flow Indicator Check - Tape Method Standard System Assembly, Donning, and Doffing Comfort Strips Li-Ion Battery...

  • Page 6: Warnings, Cautions, Notes, Symbols

    Warnings, Cautions, Notes, Symbols 1.1 Important Information The words WARNING, CAUTION, and NOTE have special meanings and should be reviewed. The personal safety of the user may be involved. Disregarding this information could result in injury to the WARNING user. These instructions point out special procedures or precautions and must be followed.

  • Page 7: S- Special Or Critical User's Instructions

    1.2 S- Special or Critical User’s Instructions WARNING Special or Critical User’s Instructions ● NIOSH approved HE filters can be used for protection against particulate aerosols containing oil. However, Bio-Medical Devices Intl does not recommend use of MAXAIR Systems in oily atmospheres unless specifically indicated on the product.

  • Page 8: Symbols - General And Packaging

    1.3 SYMBOLS – General and Packaging Bio-Medical Devices Intl Page 8 P/N 03521015 Rev U1 17171 Daimler Street Irvine, CA 92614 800-443-3842 www.maxair-systems.com...

  • Page 9: Regulatory Marking Definitions

    Regulatory Marking Definitions Filter markings and colors contain shared and unique information respective to the NIOSH. NOTE Artwork Shown is for Reference Only. NIOSH (Contents within magenta background): MAXAIR Systems provide HE- High Efficiency Particulate Air Filtering per NIOSH 42 CFR 84. ●...

  • Page 10: Introduction

    Introduction 3.1 Part Numbers Reference Order Numbers (O.N.) are used throughout the User’s Instructions; NIOSH P/Ns are shown enclosed in parantheses. Table 1 lists the Order Numbers and respective NIOSH Part Numbers for each component. Table 1. Part Number Reference Chart DESCRIPTION ORDER NUMBER NIOSH NUMBER...
  • Page 11 Table 1. Part Number Reference Chart - continued DESCRIPTION ORDER NUMBER NIOSH (O.N.) NUMBER SHROUDS DLC-SHROUD (ML) 2260-05ML 01031434 DLC-SHROUD (SM), FINAL PACK. 2260-05SM 01031435 DLC-DOUBLE SHROUD 2261-01ML 01031396 DLC-DOUBLE SHROUD 2261-01SM 01031394 DLC-SHROUD, HARD HAT ASSY. 2264-01ML 01031565 DLC-SHROUD, HARD HAT ASSY. 2264-01SM 01031562 HOODS...

  • Page 12: Approved System Configuration Components

    3.2 Approved System Configuration Components Refer to the regulatory approval inserts shipped with your systems, and the following NIOSH website addresses for MAXAIR CAPR regulatory approval status. http://www2a.cdc.gov/drds/cel/cel_results.asp?startrecord=1&Search=cel_form&maxrecords=50&manufacturer=BMD&appdatefrom=&appdate to=&powered=&scbatype=&scbause=&privatelabel= http://www.cdc.gov/niosh/npptl/topics/respirators/disp_part/PAPRtables.html Table 2. summarizes current components that may be used to configure systems relative to the applicable Approval Body. Table 2.
  • Page 13 3.2 Approved System Configuration Components - cont’d Table 2. Approved System Components cont’d CUFF AND SHROUD CONFIGURATIONS - cont’d CARTRIDGE FILTER ITEM DESCRIPTION NIOSH 2164-10 2163-10 2167-10 2166-10 NUMBER (01031327) (01031279) (01031569) (01031593) 2260-05ML DLC Shroud, Medium-Large    ...
  • Page 14 HOOD CONFIGURATIONS - cont’d ITEM DESCRIPTION BATTERY NIOSH NUMBER 2500-36TSC 2500-37TSC 2500-30TSC (01532104) (01532161) (01532116) 2081-03 Helmet with Cage     (P/Ns 03531001, 03531021, 01031269, 2590-05) 2071-06 Helmet Liner (Standard)     (03531021) 2061-05 HFR FCC ...
  • Page 15 NOTE The Battery Belt and Single Chargers are approved for use with all items that are indicated in Table 2. 2000-76 Battery Belt 2600-01 Single Charger (01432089) 2600-02 Single Charger (01432202) NOTE Use of Gang Charger and Bracket do not require NIOSH approval and are appropriate for use with all System Configurations.

  • Page 16: Capr Systems

    3.3 CAPR Systems 3.3.1 Systems and System Components Systems are configured from four main components, a Helmet, a Battery, a Battery Belt, and a Battery Charger. ● One Belt is common to all systems. ● Two Single Charger choices are available, including the 2600-01 and the 2600-02. ●...

  • Page 17: Systems Configuration Possibilities (Trees)

    3.3.2 Systems Configuration Possibilities (Trees) CAPR Cuff, Shroud and Hood System Configurations Quick Setup Guide CA-DLC-CAPR-37 (with 2500-37TSC Battery) – OR – CA-DLC-CAPR-36 (with 2500-36TSC Battery) Shipped Assembled to Helmet 2590-05 2081-03 HELMET POWER CORD 2500-37TSC 2500-36TSC 2071-01 LINER 2000-76 BELT 2600-01 CHARGER w/CAGE BATTERY...
  • Page 18 * The alternate 2600-02 Single Charger may be substituted in place of the 2600-01. Bio-Medical Devices Intl Page 18 P/N 03521015 Rev U1 17171 Daimler Street Irvine, CA 92614 800-443-3842 www.maxair-systems.com...
  • Page 19 * The alternate 2600-02 Single Charger may be substituted in place of the 2600-01. Bio-Medical Devices Intl Page 19 P/N 03521015 Rev U1 17171 Daimler Street Irvine, CA 92614 800-443-3842 www.maxair-systems.com...
  • Page 20 * The alternate 2600-02 Single Charger may be substituted in place of the 2600-01. Bio-Medical Devices Intl Page 20 P/N 03521015 Rev U1 17171 Daimler Street Irvine, CA 92614 800-443-3842 www.maxair-systems.com...
  • Page 21 * The alternate 2600-02 Single Charger may be substituted in place of the 2600-01. Bio-Medical Devices Intl Page 21 P/N 03521015 Rev U1 17171 Daimler Street Irvine, CA 92614 800-443-3842 www.maxair-systems.com...

  • Page 22: Applicability Of Earlier Version Components And Assemblies

    3.4. Applicability of Earlier Version Components and Assemblies 3.4.1 Filter Cover Cap (FCC), 2061-08 (01031284) The current version FCC, 2061-08, includes a right-side and a left-side snap on the rear half of the FCC Skirt (A), a front Turn- Clip Adapter(B), and a modified side Adapter C. The snaps are to secure the top of the DLC-Shroud and DLC-Double Shroud, 2260-05ML/SM and 2261-01ML/SM, respectively.

  • Page 23: Lithium-Ion Batteries (Libs) - 2500-36Tsc (01532104) And 2500-30Tsc (01532116)

    3.4.2 Lithium-Ion Batteries (LIBS) - 2500-36TSC (01532104) and 2500-30TSC (01532116) The 2500-36TSC supersedes the 2000-36 and 2000-36T LIBs. The 2500-30TSC supersedes the 2000-30 and 2000-30T LIBs. The functionality and performance of the 2500 Series LIBs is equivalent to those LIBs they supersede and they may be used interchangeably relative to performance and application.

  • Page 24: Standard System Components And Order And Part Numbers

    3.5 Standard System Components and Order and Part Numbers The MAXAIR Systems CAPR Systems are multi-application air-purifying, Li-Ion Battery powered particulate respirators that ® ® optimize user safety, convenience, ease-of-use, and cost effectiveness. The CAPR loose fitting Powered Air Purifying Respirator (PAPR) System configurations are for filtering aerosolized and droplet particulates from otherwise breathable air.

  • Page 25: Helmets

    3.6 Helmets 3.6.1 Common Helmet And Liner Characteristics FRONT 1. Front Helmet Adapter 2. Clean Air Flow Distribution Holes 3. LED Safety Status Indicators 4. Front snaps for Liner 5. F ront Headband Comfort Strip 6. Front Liner Pads 7. Side Adapters 8.

  • Page 26: Helmet Assemblies

    3.6.2 Helmet Assemblies 2081-03 Helmet with SnapOn Cage 2082-03 Helmet with SnapOn 2083-03 Helmet with SnapOn Cage Cage and ChinBar Liner 03531001 Blower Assembly (Helmet) 03531001 Blower Assembly (Helmet) 03531001 Blower Assembly (Helmet) 2051-07 Filter Frame (Cage) 2051-07 Filter Frame (Cage) 2051-07 Filter Frame (Cage) 2071-06 Liner 2071-02 ChinBar Liner...

  • Page 27: Characteristics Details (Refer To Pages 20-21)

    3.6.3 Characteristics Details (Refer to pages 20-21) 1 Front Helmet Adapter - For assembly of Hoods to Helmet 2 Clean Air Flow Distribution Holes - 10 air vents bringing filtered air to the user. 3 LED Safety Status Indicators WARNING Failure to heed the LED Safety Status Indicators and exit immediately to a safe environment when alarm conditions are present may be hazardous to the user’s health.
  • Page 28 9 Side Adjustment Straps with Snaps - Height adjustment. Four holes represent four possible height adjustments to accommodate different head sizes and ensure convenient viewing of the LED Safety Status Indicators. Secure into desired position by snapping against post/stud. Both sides are to be in the same hole position. 10 Rear Liner Pads - Provide cushion for comfort.

  • Page 29: Helmet Symbol Definitions

    3.6.4 Helmet Symbol Definitions These symbols are located on the Helmet and are defined as follows: Yellow safety LED = Low airflow, check Use with rechargeable filter and replace if necessary. Li-Ion batteries only. Airflow Speed relative to Green safety LEDs = battery level. position of switch.

  • Page 30: Battery, Belt, And Charger Overview

    3.8 Battery, Belt, and Charger Overview 1. Battery Belt Clip 2. Power Cord Connector Socket 3. Secure Lock Pushbutton 4. Adjustable Belt 5. Belt Clip 6. Charger LED Status 7. Charger Battery Connector Plug Characteristics Attaches to Adjustable Belt or clothing Socket for Helmet’s Power Cord or Charger’s Battery Plug.

  • Page 31: Decontamination / Cleaning

    Decontamination / Cleaning CAUTION Do not immerse the battery, helmet and fan module into water or other liquid. This will cause irreparable damage to the helmet. Do not use solvent or alcohol to clean the helmet. Isopropyl alcohol may be used to clean the Helmet. However, repeated long term use of isopropyl alcohol may deface the Helmet.

  • Page 32: General System Maintenance And Storage

    General System Maintenance and Storage CAUTION Prior to each use, if any of the following issues are discovered for any system component(s), replace the particular item(s) by following the assembly/disassembly procedures for the particular item(s). • Tears or Breaks. • Contamination from blood or other bodily fluids not safely removed by following approved disinfection procedures.
  • Page 33 • Particular attention must be made to inspection of the Filter Cartridge (black) Gasket for any damage that could adversely affect its seal with the Helmet. If there is any damage or doubt regarding the seal, replace the Filter Cartridge. Filter Cover Cap (FCC) ●...

  • Page 34: Battery Use, Maintenance And Storage

    Battery Use, Maintenance and Storage CAUTION Do not store batteries for more than three months without subjecting them to normal discharge and recharge cycling. Ideally, batteries not being used routinely on a less than monthly frequency should be charge-cycled every three months, minimum. Optimal storage for Lithium Ion batteries is at 50% charge and approximately 0ºC-10ºC.

  • Page 35: General Use, Maintenance, And Storage

    6.3 General Use, Maintenance, and Storage WARNING Failure to read and follow these instructions and guidelines may result in fire, personal injury and damage to prop- erty. Your MAXAIR LIBs need to be handled/transported, used/discharged, charged, and stored properly. Follow the safety rules listed below.

  • Page 36: Use/Discharge

    6.3.2 Use/Discharge WARNING Do not discharge a LIB by using any device except a MAXAIR Helmet. The temperature range over which a LIB is to be discharged is 0 C-54 C (32 F-129 F). Use outside of this tempera- ture range may damage the performance and reduce the life expectancy of the LIB. CAUTION When the LIB has reached its usual and customary useful life (See 28.3.6) - Immediately discontinue use of the LIB and replace it.

  • Page 37: Useful Life

    6.3.6 Useful Life Li-Ion batteries begin aging when they are manufactured - not when you begin using the battery. Lithium-Ion batteries are prone to aging somewhat rapidly. The useful capacity (Recoverable Capacity) of a Lithium-Ion battery decreases about 10% to 20% each year.

  • Page 38: Reference Information

    6.3.8 Reference Information Typical Charging Time Specifications: Time to fully charge a fully discharged MAXAIR LIB CHARGING TIME BATTERY 2600-01 (01432089) Charger Typical Maximum 2500-30TSC 5 hrs 10 hrs (01532116) 2500-37TSC 3.8 hrs 7.5 hrs (01532161) 2500-36TSC 2.5 hrs 5.0 hrs (01532104) Lithium-ion Battery main components: MSDS for Li-Ion Battery Cells available upon request.

  • Page 39: Glossary

    6.3.10 Projected LIB Level Available As A % At Initial Manufacture Versus Temperature Storage Condition: 50% charged Storage Condition: 100% charged Year(s) Residual Residual Elapsed from Recoverable Capacity Recoverable Capacity (due to Self- Manufacture Capacity (due to Self- Capacity Discharge) Date Discharge) 23°C...

  • Page 40: Disposal

    Disposal WARNING Dispose of potentially contaminated disposable components, DLCs, DLC-Shrouds, DLC-Hoods, Filter Cartridges, etc., in accordance with approved institutional protocol for medical waste and current local regulations. Lithium-Ion Rechargeable Batteries contain toxic chemicals and must be disposed of following current local regulations, and your local recycling program.

  • Page 41: Unpacking Standard System Components And Parts Identification

    Unpacking Standard System Components and Parts Identification 8.1 Unpacking the 2081-03 ( 03531001, 03531021, 01031269, 2590-05)CAPR Helmet Carefully unpack the 2081-03 MAXAIR CAPR Helmet from the shipping box. Verify there are no missing or loose components and that the helmet shows no signs of physical damage. Assemble the Helmet into the desired configuration and verify that it is fully functional.

  • Page 42: Unpacking The 2500-36Tsc (01532104) Battery

    8.2 Unpacking the 2500-36TSC (01532104) Battery Carefully unpack the 2500-36TSC Battery from the shipping box. Verify there are no missing or loose components and that the Battery show no signs of physical damage. Connect the Battery to a fully assembled CAPR Helmet with Filter Cartridge and Filter Cover Cap or Hood to verify that it powers the Helmet and that at least one Green LED lights.

  • Page 43: Unpacking The 2000-76 Battery Belt

    8.3 Unpacking the 2000-76 Battery Belt Carefully unpack the 2000-76 Battery Belt from the shipping bag. Verify there are no missing or loose components and that the Belt shows no signs of physical damage. Report any damage or non-function to the shipper immediately for resolution. Contact Customer service 1-800-443-3842, if you have questions.

  • Page 44: Unpacking The 2600-01 (01432089) Battery Charger

    8.4 Unpacking the 2600-01 (01432089) Battery Charger Carefully unpack the 2600-01 Battery Charger from the shipping box. Verify there are no missing or loose components and that the Charger shows no signs of physical damage. Connect the Charger to a working wall outlet and verify that the Green LED is lit.

  • Page 45: Unpacking 2365-02Sm (01031316) And 2365-02Ml (01031291) Dlc (Disposable Lens Cuff)

    8.5 Unpacking 2365-02SM (01031316) and 2365-02ML (01031291) DLC (Disposable Lens Cuff) NOTE Carefully inspect the DLC boxes to ensure there is no DLC Boxes are 2 sizes, physical damage to the boxes and contents. Report any Long (placed on bottom) for the damage to the shipper immediately for resolution.(Follow larger 2365-02ML, and Short similar procedure for all MAXAIR DLC Cuffs.)
  • Page 46 There are two sizes of DLCs. The ML is for most users. The SM is for those with small head sizes. ITEM O.N. QTY(EA) DESCRIPTION 2365-02SM 01031316 DLC (Disposable Lens-Cuff) Small/Medium 2365-02ML 01031291 DLC (Disposable Lens-Cuff) Medium/Large Bio-Medical Devices Intl Page 46 P/N 03521015 Rev U1 17171 Daimler Street Irvine, CA 92614...

  • Page 47: Standard System Set Up

    Standard System Set Up 9.1 Components Check List Required Components ITEM O.N. NIOSH P/N DESCRIPTION 2081-03 03531001, 03531021, 01031269, 2590-05 MAXAIR CAPR Helmet Assembly 2365-02SM or Disposable Lens Cuff (DLC) - Small/ 01031316 OR 01031291 2365-02ML Medium (SM) or Medium/ Large (ML) 2500-36TSC 01532104 Li-Ion Battery...

  • Page 48: Inspections

    9.4 Inspections NOTE If you have difficulty with the proper operation of a MAXAIR System, first check for any visible damage to the outer and inner surfaces of the helmet, and any damage to the attached helmet power cord and the battery. Prior to each use, if any of the following issues are discovered for any system component(s), replace the particular item(s) by following the assembly/disassembly procedures for the particular item(s).
  • Page 49 1a. Place the Bouffant Cap over the 1b. Place the Bouffant Cap over the 2. Connect the Helmet Power Cord Helmet, all the way around, from Hood, all the way around, from top to the Battery. Push the Power top to bottom. to bottom of the Filter.

  • Page 50: Warning Device: Yellow Led Air Flow Indicator Check - Tape Method

    9.6 Warning Device: Yellow LED Air Flow Indicator Check - Tape Method CAUTION Prior to donning the system, the Safety Status Yellow LED function can and should be checked prior to use. The yellow LED indicates that the respirator is no longer able to maintain adequate airflow for protection of the user Cap of FCC Air Inlet Channel...

  • Page 51: Standard System Assembly, Donning, And Doffing

    10. Standard System Assembly, Donning, and Doffing CAUTION If there is any question about the disinfection status of the CAPR System due to a previous use, it is recommended to disinfect it before using. This section describes assembly, donning, and doffing the Standard DLC Cuff System. The majority of procedures in are applicable to all other face/head covers, particularly with regards to battery, charger, helmet adjustments, and facial fit.
  • Page 52 CAUTION Optimum setting is achieved when the helmet is secure on the head for all movements re- quired and the front headband is within 1/2 inch of the eyebrows to allow good visualization of the ≤ 1/2 LED Safety Status Indicators in Inch the upper peripheral vision.
  • Page 53 There are two alternative protocols for doffing the DLC System • Alternative A is doffing the Helmet leaving the DLC attached for the next use. • Alternative B is removing the DLC for disposal and doffing the Helmet. Doff the System: Alternative A 3.
  • Page 54 Doff the System: Alternative B 1. With the System 2. Grasp each side DLC 3. Continue pulling 4. Continue pulling outward and foreward mounted on head, at the Flappers; pull outward and forward until DLC is completely away from the turn front TurnClip outware and unsnap to release front of DLC...

  • Page 55: Comfort Strips

    11. Comfort Strips The Comfort Strips, 2000-201, provide comfort and moisture absorption when placed on the front Headband. They may be changed at user discretion for hygiene purposes. Assembling and Disassembling the Comfort Strips NOTE Only one side of the comfort strip will attach to the hook tape on the Headband.

  • Page 56: Li-Ion Battery

    12. Li-Ion Battery Three Secure Lock Battery choices are available, including - ■ 2500-36TSC (01532104) - typically 8-10 hours/charge ■ 2500-37TSC (01532161) - typically 12-15 hours/charge ■ 2500-30TSC (01532116) - typically 16-20 hours/charge All batteries are handled similar to the 2500-36TSC as indicated in this section. CAUTION Inspect the Battery for damage before every use.

  • Page 57: Charger

    13. Charger WARNING The Single Chargers, 2600-01 (01432089) and 2600-02 (01432202), should only be used in an isolated area away from patients and other activities, and away from flammable materials. Inspect the charger for damage before every use. Do not use if damage is apparent or suspect. A battery should be connected to a charger only until the Charger LED turns Green indicating a fully charged Battery.
  • Page 58 2600-01 LED Indicator and Charge Status 2600-02 LED Indicator and Charge Status Step 1 - Constant Current Charge cycle starts automatically Fast charge (Red LED) when connected to mains and battery is connected to char- - The charger is in constant current mode. ger.
  • Page 59 Gang Battery Chargers 2601-06 6-Gang Battery Charger Includes six 2600-01 Chargers that can be charged simultaneously from one wall power outlet. 2601-06B 6-Gang Charger Bracket The 6-Gang Charger Bracket is for use with from one to six already purchased 2600-01 Chargers. Installing the 6-Gang Battery Charger and Bracket The 6-Gang Charger and 6-Gang Charger Bracket ship with basic mounting hardware for mounting into solid wood and plasterboard.

  • Page 60: Helmet

    14. Helmet All three CAPR Helmets (Section 3.6) are shipped with the 2051-07 (01031269) Cage in place to protect the motor-blower assembly: ● 2081-03: 01031001 Helmet, 2071-01 (03531021) Liner, 2051-07 (01031269) Cage, 2590-05 Power Cord ● 2082-03: 01031001 Helmet, 2071-02 (03531104) ChinBar Liner, 2051-07 (01031269) Cage, 2590-05 Power Cord ●...

  • Page 61: Helmet Liner

    15. Helmet Liner Follow this same procedure for the standard Helmet Liner, 2071-01 (03531021), ChinBar Liner, 2071-02 (03531104), and the Hard Hat Liner, 2071-03 (03531148) CAUTION Prior to assembly, inspect and verify the Liner mounting holes (4) are in good condition. If the mounting holes are worn and connections to the helmet are weak or loose, replace the Liner.
  • Page 62 During Use If the Helmet is not secure and comfortable on the head, it may be necessary to change the Height Adjustment. The Height Adjustment raises and lowers the rear headband and the angle of the helmet with respect to the head, and properly positions the DLC Lens from the chin.

  • Page 63: Filter Cartridge

    16. Filter Cartridge Filter Cartridges All MAXAIR Systems’Filter Cartridges assemble and disassemble to/from the MAXAIR 2164-10 (01031327) Helmets in the same manner. (Photos shown are of the 2164-10.) 2163-10 (01031279) 2167-10 (07831175) 2166-10 (01031593) CAUTION Ensure that the black Filter Cartridge-to-Helmet Gasket Seal is uniform and flat continuously around the Filter Cartridge.

  • Page 64: Filter Cover Cap (Fcc)

    17. Filter Cover Cap (FCC) The Filter Cover Cap, 2061-08 (01031284) provides protection for MAXAIR Filter Cartridges in various Cuff and Shroud configurations. WARNING Never mount a FCC on a Helmet until a fully functional Filter Cartridge is securely in place on the Helmet. CAUTION Prior to assembly, visually inspect the perimeter of the Helmet and verify the white edges are tucked inside the clear edges.
  • Page 65 Disassembly 1. With one hand, hold the Helmet and FCC 2. Continue pulling up on the T-Tab with one hand. Using a sliding motion with with the thumb against the FCC and the the thumb moving up and pushing the FCC up and off the Helmet, pull the fingers on the inside of the Helmet.

  • Page 66: Disposable Lens Cuff (Dlc)

    18. Disposable Lens Cuff (DLC) Intended Use The MAXAIR CAPR DLC (Disposable Lens Cuff) Systems ® ® O.N. 2365-02SM are intended to filter aerosolized and droplet particulates. (01031316) DLCs are designed for single use applications. Small-Medium For Use With O.N. 2365-02ML (01031291) The MAXAIR 2365-02 DLC is a component of the Medium-Large...
  • Page 67 WARNING For persons with medium to large faces, start with the 2365-02ML DLC. For persons with a very small face, start with the 2365-02SM DLC. The DLC Cuff side must face to the inside of the Helmet; the Lens side must face to the outside of the Helmet. Assembly - before donning the Helmet 1.
  • Page 68 Disassembly - after doffing the Helmet 1. Align FCC front TurnClip horizontally. 2. Grasp one side DLC Flapper and lift 3. Grasp the center of the DLC and lift 2. Grasp the other side DLC Flapper and away from the Side Attachment Post. away from the TurnClip.
  • Page 69 Replacing a DLC for continued use with the Helmet donned 1. Obtain the correct replacement 2. Pull the DLC Peel Tab up, over 3. Align FCC front TurnClip horizontally, DLC from the corresponding DLC and to the left to remove the Lens snap the DLC Front Alignment Hole dispensing Box.
  • Page 70 Donning WARNING If there is any question about the disinfection status of the CAPR System due to a previous use, it is recommended to disinfect it before using. 1. Obtain a fully charged battery. 2. Assemble the Battery onto the Belt. 3.
  • Page 71 WARNING If conditions 1 and 2 below both are not achieved, switch to the other size DLC before proceeding. FCC Side Tabs DLC Flappers Condition 2: Ensure slight tension 7. Slide your fingers between the Condition 1: Ensure the on the cuff is felt continuously Cuff and face from each temple DLC Flappers are away while sliding the index or first finger...
  • Page 72 There are two alternative protocols for doffing the DLC System • Alternative A is doffing the Helmet leaving the DLC attached for the next use. • Alternative B is removing the DLC for disposal and doffing the Helmet. Doff the System: Alternative A 3.
  • Page 73 Doff the System: Alternative B 1. With the System 2. Grasp each side DLC 3. Continue pulling 4. Continue pulling outward and foreward mounted on head, at the Flappers; pull outward and forward until DLC is completely away from the turn front TurnClip outware and unsnap to release front of DLC...

  • Page 74: Dlc Shroud

    19. DLC Shroud Intended Use The MAXAIR CAPR Shroud Systems are intended to filter ® ® aerosolized and droplet particulates. O.N. 2260-05SM (01031345) Shrouds are designed for single use applications. Small-Medium For Use With O.N. 2260-05ML The MAXAIR 2260-05 DLC-Shroud is a component of the (01031434) MAXAIR CAPR Shroud Systems and is intended to be donned with a Medium-Large...
  • Page 75 Assembly CAUTION Read Sections 1 through 13 before proceeding. WARNING Start with the ML size for medium to large head sizes; the SM is for very small head sizes. 2. Grasp top of DLC Cuff and 1.Remove Shroud from packaging; 3.
  • Page 76 Donning 1. Assemble the Battery onto the Belt - 2. Connect Helmet Power 3. Loosen headband 4. Pull top of DLC Cuff Ratchet Knob down to insert chin Place top edge of Belt under Battery Cord to Battery; push Power (counterclockwise).
  • Page 77 8. Continue pulling Shroud down all around. 9. Don outer body gown 10. Pull neck ties around to the front and tie securely, leaving under the shoud per about a ½ inch gap between gown manufacturer’s neck and Shroud. Pull waist instructions.

  • Page 78: Dlc Double Shroud

    20. DLC Double Shroud Intended Use O.N. 2261-01SM (01031394) The MAXAIR CAPR Double Shroud Systems are intended to filter ® ® Small-Medium aerosolized and droplet particulates. Double Shrouds are designed for single use applications. O.N. 2261-01ML For Use With (01031396) Medium-Large The MAXAIR 2261-01 DLC-Double Shroud is a component of the MAXAIR CAPR Double Shroud Systems and is intended to be donned...
  • Page 79 Prepare Double Shroud and Helmet for Assembly: NOTE Read Sections 1 through 13 before proceeding. Assembly 1. Remove Shroud from packaging; note 2. Grasp top of DLC Cuff and pull gently 3. Turn FCC front TurnClip Shroud is turned inside-out to mount to away from Lens so that Cuff and horizontal and attach Helmet.
  • Page 80 Donning 1. Assemble the Battery onto the Belt - 2. Connect Helmet Power 3. Loosen headband 4. Pull top of DLC Ratchet Knob Cuff down to Place top edge of Belt under Battery Cord to Battery; push Power (counterclockwise). insert chin while Clip;...
  • Page 81 8. Continue pulling Shroud down all around. 9. Lift outer shroud up so that you can pull the inner shroud neck ties around to the front and tie securely, leaving about a ½ inch gap between neck and Shroud. 10. Don outer body gown 11.

  • Page 82: He Dlc Pre-Filter Hood

    21. HE DLC Pre-Filter Hood Intended Use O.N. 2270-01SM The MAXAIR CAPR DLC Pre-Filter Hood Systems are ® ® (01031417) intended to filter aerosolized and droplet particulates. Small-Medium Hoods are designed for single use applications. For Use With O.N. 2270-01ML (01031425) The MAXAIR 2270-01DLC Pre-Filter Hood is a component Medium-Large...
  • Page 83 NOTE Read Sections 1 through 13 before proceeding. If one is attached, remove the Filter Cover Cap (Section 13). Assemble the 2165-10 Filter Cartridge per Section 12. Prepare Hood and Helmet for Assembly 1. Remove hood from packaging and lay it 2.
  • Page 84 Donning 10. Loosen rear Ratchet Knob 11. Hold Helmet in one 9. Connect the Helmet Power Cord to the Battery. (counterclockwise). hand; pull Cuff down Push the Power Cord Connector into the Battery with other hand, and Receptacle until the Secure Connection audibly place chin into Cuff.

  • Page 85: He Dlc Hood With Heavy Loading Filter (Hlf)

    22. HE DLC Hood with Heavy Loading Filter (HLF) Intended Use O.N. 2270-04SM* The MAXAIR CAPR Hood Systems are intended to filter ® ® aerosolized and droplet particulates and provide high level fluid (07831036) resistance. Small-Medium Hoods are designed for single use applications. O.N.
  • Page 86 NOTE Read Sections 1 through 15 before proceeding. Don: NOTE The outer gown may be donned up to about the waist before donning the battery, and then completed, or fully after the battery is donned and connected. NOTE Depending on the 1.
  • Page 87 CAUTION If conditions in 9. and 10. are not achieved, switch to the other size Hood before proceeding. 9. Ensure the DLC Cuff Flappers are out against 10.Ensure slight tension is felt continuously while sliding the index or first finger the temples by inserting fingers between face between cuff and face all along the chin and Cuff and gently pulling Cuff and Flapper...
  • Page 88 Doff: 17. Untie both Neck and Body Ties. 18.Grasp both Body Ties and pull up 19.Continue pulling Hood inside-out up Either retie Neck ties very loosely or to bring back bottom of Hood up and over Hood and HLF to ensure cut them off Hood to ensure Neck Ties and over Helmet.

  • Page 89: Quick Cuff

    23. Quick Cuff NOTE The Quick Cuff is used with the 2270-06 Hood and alternately with the 2082-03 or the 2026-03 Helmet. O.N. 2367-02 (07631022) For Use With The MAXAIR 2367-02 Quick Cuff is a component of the MAXAIR Hood Systems used with the 2082-03 and 2026-03 Helmets. 2082-03 Helmet 2026-03 Helmet MAXAIR 2367-02 Quick Symbol Definitions...
  • Page 90 CAUTION: Read Sections 1 through 15 before proceeding. NOTE The Quick Cuff is used alternately with the 2082-03 and the 2026-03 Helmets. Assembly is nearly identical and is, therefore, shown only on the 2082-03 except were different and appropriately noted. Assembly: 1.

  • Page 91: He Hood With Heavy Loading Filter (Hlf)

    24. HE Hood with Heavy Loading Filter (HLF) O.N. 2270-06SM* Intended Use (07831038) The MAXAIR Hood Systems are intended to filter aerosolized and ® Small-Medium droplet particulates and provide high level fluid resistance. Hoods are designed for single use applications. O.N.
  • Page 92 NOTE Read Sections 1 through 15 before proceeding. NOTE The 2270-06 HE Hood may be used alternatively with the 2082-03 Helmet or the 2026-03 Helmet. Due to the extreme between the Helmets, photos are of the 2082-03 unless 2026-03 photos are needed for clarity. Prep for Donning: 2.
  • Page 93 NOTE audible click will occur when the side attachements 7. Hold Hood in one hand with lens 8. Attach center Hood-Lens align- 9. Attach other Hood-Lens attach- are made towards helmet. Attach one side Hood- ment hole over Helmet center ment hole to other Helmet side properly.
  • Page 94 16. Initiate donning of Heavy Loading 17. Complete donning of HLF by pull- 18. Ensure Hood Skirt is fully down on Filter (HLF) by tucking back bottom ing down rear-to-front and securing all sides. Secure Neck ties to within up under back bottom of Helmet front bottom on Hood front velcro about 1/2 inch of neck.

  • Page 95: High Fluid Resistance Filter Cover Cap (Hfr Fcc)

    25. High Fluid Resistance Filter Cover Cap (HFR FCC) Intended Use The MAXAIR HFR FCC (High Fluid Resistant Filter Cover Cap) is to provide high fluid resistance protection for MAXAIR Hood Filters against airborne and contact transmissible contaminants. For Use With The HFR FCC is to be used with MAXAIR XP Hood System configurations.

  • Page 96: Single Xp Hfr Hoods With Heavy Loading Filter (Hlf) And Optional Hfr Fcc

    26. Single XP HFR Hoods with Heavy Loading Filter (HLF) and optional HFR FCC Intended Use The MAXAIR CAPR Hood Systems are intended to filter ® ® O.N. 2271PB-07SM aerosolized and droplet particulates and provide high level fluid (Small-Medium) resistance. P/N 07831155 Hoods are designed for single use applications.
  • Page 97 Don Battery, Belt, Helmet and Hood 1. Remove all System Components from their packaging, ensure they are ready for use, and lay them on a clean counter with labels facing you. 2. Assemble the Battery onto a double layer of Belt. Place 3.
  • Page 98 14. Tighten Ratchet Knob (clockwise) 15. Pull Hood Shroud 16. Don appropriate body gown per as tight as possible without causing down all around. gown manufacturer’s protocol. Keep discomfort to secure Helmet on head Hood Shroud up while closing gown for all anticipated activities.
  • Page 99 Doff the Hood, Helmet, Battery and Belt 1. Untie both neck and 2. Roll up Hood from Shroud back bottom up 3. Unsnap each side Flapper 4. With Hood com- body Ties, pull through and over to top front of Helmet. and continue moving rolled pletely off Helmet their loops and discard...

  • Page 100: Double Xp Hfr Hoods With Heavy Loading Filter (Hlf) And Optional Hfr Fcc

    27. Double XP HFR Hoods with Heavy Loading Filter (HLF) and optional HFR FCC Intended Use The MAXAIR CAPR Hood Systems are intended to filter ® ® aerosolized and droplet particulates and provide high level fluid O.N. 2272PB-07SM resistance. (Small-Medium) P/N 07831173 Hoods are designed for single use applications.
  • Page 101 Don Battery, Belt, Helmet and Hood 1. Remove all System Components from their packaging, ensure they are ready for use, and lay them on a clean counter with labels facing you. 2. Assemble the Battery onto a double layer of Belt. Place top edge 3.
  • Page 102 Don HLF (NOT optional - Required per NIOSH Approval) and Body Gown 1. Initiate donning the HLF (Heavy Loading Filter) by tucking 2. Complete by pulling HLF over and down, rear-to-front, of the its back bottom up under back bottom of Helmet Helmet and secure front bottom on Hood front Velcro strip.
  • Page 103 Doff the Hood, Helmet, Battery and Belt and outer gown 1. Untie both neck and 2. Roll up Hood from Shroud back bottom up 3. Unsnap each side Flapper 4. With Hood com- body Ties, pull through and over to top front of Helmet. and continue moving rolled pletely off Helmet their loops and discard...

  • Page 104: Single Xp Hoods With Heavy Loading Filter (Hlf)

    28. Single XP Hoods with Heavy Loading Filter (HLF) Intended Use The MAXAIR CAPR “PS” Hood Systems are intended to filter ® ® O.N. 2271PS-07SM aerosolized and droplet particulates and provide High APR filtration. (Small-Medium) Hoods are designed for single use applications. P/N07831244 O.N.
  • Page 105 Don Battery, Belt, Helmet and Hood 1. Remove all System Components from their packaging, ensure they are ready for use, and lay them on a clean counter with labels facing you. 2. Assemble the Battery onto a double layer of Belt. Place 3.
  • Page 106 14. Tighten Ratchet Knob (clockwise) 15. Pull Hood Shroud 16. Don appropriate body gown per as tight as possible without causing down all around. gown manufacturer’s protocol. Keep discomfort to secure Helmet on head Hood Shroud up while closing gown for all anticipated activities.
  • Page 107 Doff the Hood, Helmet, Battery and Belt 1. Untie both neck and 2. Roll up Hood from Shroud back bottom up 3. Unsnap each side Flapper 4. With Hood com- body Ties, pull through and over to top front of Helmet. and continue moving rolled pletely off Helmet their loops and discard...

  • Page 108: Hard Hat

    29. Hard Hat Intended Use The 2061-04A Hard Hat is part of a system intended to filter aerosol- ized and droplet particulates, and provide head and face protection. For Use With O.N. 2061-04A The Hard Hat is to be used with the MAXAIR Systems 2083-03 Helmet, the 2264-01 HH Shrouds and/or the 2366-02 HH Cuffs, alternate Filter Cartridges, alternate Batteries, and an optional ANSI (01031528)
  • Page 109 Assembly - Filter Cartridge to 2083-03 Helmet; Hard Hat to 2083-03 Helmet The 2083-03 ships with a 2051-07 assembled as a shipping protector, a 2071-03 Hard Hat Liner, and a 2590-05 Power Cord. CAUTION A Filter Cartridge must to be installed on the Helmet before use; 1.
  • Page 110 Assembly - Face (DLC Cuff) or Headcover (DLC Shroud) to Assembled Hard Hat Helmet CAUTION DLC Shroud DLC Cuff (Disposable Before use, using the peel (Disposable Lens-Cuff tab, be sure to remove the Lens-Cuff Cuff) Shroud) lens protecting film from the DLC Cuff Lens.
  • Page 111 Disassembly - ANSI Z87 Lens (follows assembly of a Shroud or Cuff) Disassembly of the Lens is the reverse of Assembly steps 1-3, immediately preceding. Don - Cuff and Shroud 1. Loosen Headband 2. Ensure the Cuff Flappers are 3. Pull top edge of Cuff 4.

  • Page 112: Chinstrap

    30. ChinStrap Intended Use The MAXAIR Chin Strap is an accessory item for MAXAIR Hard Hat configurations that enhances Helmet-to-head secureness of fit. This may be helpful for applications where a worker’s activity or environmental factors could otherwise dislodge the Hard Hat from its properly donned position.
  • Page 113 Assembly - ChinStrap to Hard Hat Skirt Dis-Assembly - ChinStrap off of Hard Hat Skirt NOTE Orient so open side of Hood faces rear of Helmet. Grasp one side ChinStrap Hook at its base where the strap attaches (A). Grasp one side ChinStrap Hook base between thumb and Place tip of the forefinger against back of Hook.

  • Page 114: Accessories And Alternate And Replacement Parts

    31. Accessories and Alternate and Replacement Parts Storage Accessories O.N. (PN) Description O.N. Description 2000-204 6/pkg Helmet Hooks 2780-06 Cart, 6 1/Box System 2000-SB 1/Box System (Carry) Bag Helmets, Peripherals, Accessories O.N. (PN) Description 2081-03 1/Box CAPR Helmet Assembly ● 03531001 ●...
  • Page 115 Helmets, Peripherals, Accessories O.N. (PN) Description 2082-03 1/Box CAPR Helmet Assembly, ● 03531001 ChinBar Liner ● 01031269 ● 03531104 ● 2590-05 2071-02 3/Box Liner for 2082-03 (03531104) 2000-206 5/Box Liner Foam Kit for 2071-01 • Front and Rear Liner Pads •...
  • Page 116 Filter Cartridges vs. Battery Compatibility Batteries to Use With Filter Cartridges O.N. (PN) Description Filter Cartridge 2500-30TSC 2500-37TSC 2500-36TSC 2164-10 3/Box HE Filter Cartridge (01031327) 2167-10 3/Box XP Filter Cartridge (01031569) 2166-10 3/Box XP N-OV Filter (01031593) Cartridge 2163-10 3/Box XP Filter Cartridge (01031279) 2165-10...
  • Page 117 Batteries and Belts O.N. (PN) Description 2500-36TSC 1/Box Li-Ion Battery 4 Cell (01532104) 2500-37TSC 1/Box Li-Ion Battery 4 Cell (01532161) 2500-30TSC 1/Box Li-Ion Battery 8 Cell (01532116) 2000-76 1/Box Battery Belt Bio-Medical Devices Intl Page 117 P/N 03521015 Rev U1 17171 Daimler Street Irvine, CA 92614 800-443-3842...
  • Page 118 Face Seals and Head Covers O.N. Description 2365-02SM 40/Box DLC Cuff – (01031316) Small/Medium 2365-02ML 40/Box DLC Cuff – (01031291) Medium/Large 2366-02SM 40/Box DLC Cuff, Hard Hat - (01031556) Small/Medium 2366-02ML 40/Box DLC Cuff, Hard Hat - (01031555) Medium/Large 2260-05SM 20/Box DLC Shroud –...
  • Page 119 O.N. Description 2271PB-07SM 10/Box XP HFR DLC Single Hood (07831155) Small/Medium 2271PB-07ML 10/Box XP HFR DLC Single Hood (07831156) Medium/Large 2272PW-07SM 10/Box XP HFR DLC Double (07831025) Hood Small/Medium 2272PW-07ML 10/Box XP HFR DLC Double (07831201) Hood Medium/Large 2272PB-07SM 10/Box XP HFR DLC Double (07831173) Hood...
  • Page 120 O.N. Description 2270-01SM 20/Box DLC Pre Filter Hood (01031417) Small/Medium 2270-01ML 20/Box DLC Pre Filter Hood (01031425) Small/Medium 2270-03SM 20/Box XP DLC Pre Filter Hood (01031513) Small/Medium 2270-03ML 20/Box XP DLC Pre Filter Hood (01031521) Small/Medium 2271PS-07SM 10/Box XP Hood (07831244) Small/Medium 2271PS-07ML...

  • Page 121: Specifications

    32. Specifications Specifications listed are approximate and may vary slightly from unit to unit or by power supply fluctuations and/or tolerance of the controller. CAPR SYSTEM PROPERTY SPECIFICATIONS (NIOSH) Complete Device Classification PAPR, Loose Fitting 89/686/EEC Complete Device Category 93/42/EEC Complete Device Class EMC Classification (IEC 60601-1-2: 2007;...
  • Page 122 NOTES PAGE Bio-Medical Devices Intl Page 122 P/N 03521015 Rev U1 17171 Daimler Street Irvine, CA 92614 800-443-3842 www.maxair-systems.com...
  • Page 123 NOTES PAGE Bio-Medical Devices Intl Page 123 P/N 03521015 Rev U1 17171 Daimler Street Irvine, CA 92614 800-443-3842 www.maxair-systems.com...
  • Page 124 NOTES PAGE Bio-Medical Devices Intl Page 124 P/N 03521015 Rev U1 17171 Daimler Street Irvine, CA 92614 800-443-3842 www.maxair-systems.com...
  • Page 125 NOTES PAGE Bio-Medical Devices Intl Page 125 P/N 03521015 Rev U1 17171 Daimler Street Irvine, CA 92614 800-443-3842 www.maxair-systems.com...
  • Page 126 NOTES PAGE Bio-Medical Devices Intl Page 126 P/N 03521015 Rev U1 17171 Daimler Street Irvine, CA 92614 800-443-3842 www.maxair-systems.com...
  • Page 127 NOTES PAGE Bio-Medical Devices Intl Page 127 P/N 03521015 Rev U1 17171 Daimler Street Irvine, CA 92614 800-443-3842 www.maxair-systems.com...
  • Page 128 © Bio-Medical Devices International, Inc. All rights reserved. P/N 03521015 Rev U1 Page 128...

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