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Pinnacle Outdoor GardenShed Assembly Instructions Manual

3.0m gable series 3.0w x 2.3d x 2.4hm
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GardenShed
3.0W x 2.3D x 2.4Hm
3.0m Gable Series
Assembly instructions
Congratulations on purchasing your new Pinnacle garden shed. Before assembling, we recommend
you read the instructions thoroughly. Your new shed comes with pre-drilled holes to make assembly
quicker. We recommend you assemble the shed using a trestle table or sawhorses and planks. This
will ensure that you are working off the ground and make it easier for you. Assembly is a two-person
job and should not be attempted in windy conditions.
Tools required: Drill, measuring tape, Phillips-head screw driver, rivet gun, rubber mallet, sturdy ladder, shifting spanner, 2 saw horses, 3mm
steel drill bit, 4mm steel drill bit and a 9mm masonry drill bit.

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Summary of Contents for Pinnacle Outdoor GardenShed

  • Page 1 GardenShed 3.0W x 2.3D x 2.4Hm 3.0m Gable Series Assembly instructions Congratulations on purchasing your new Pinnacle garden shed. Before assembling, we recommend you read the instructions thoroughly. Your new shed comes with pre-drilled holes to make assembly quicker. We recommend you assemble the shed using a trestle table or sawhorses and planks. This will ensure that you are working off the ground and make it easier for you.
  • Page 2 GardenShed 3.0 x 2.3 x 2.4m Build your garden shed in 7 easy steps! Step 1: Check all parts against the component list Step 2: Assemble the rear wall panels Step 3: Assemble the side wall panels Step 4: Assemble the roof panels...
  • Page 3 Step 1: Check all parts against the component list Lay out all parts with number facing outwards and check off against parts list. Part Picture Description Component Location Check Rear wall Sheet Sheet 2000x770 side wall Sheet Sheet 1579x770 Roof Sheet Sheet 1579x770 Roof...
  • Page 4 GardenShed 3.0 x 2.3 x 2.4m Part Picture Description Component Location Check Channel Channel 764 Door Channel Channel 764 Door Jamb Jamb 1943 Door Brace Brace 1075 Door Side wall Channel Channel 1124 roof Side wall Channel Channel 1124 roof...
  • Page 5 Part Picture Description Component Location Check Channel Channel 1124 Side wall Channel Channel 1494 Front Channel Channel 1494 Front Channel Channel 1494 Front Channel Channel 1494 Front Channel Channel 1549 Front Channel Channel 674 Front Channel Channel 674 Front Channel Channel 1098 Side wall Channel...
  • Page 6 GardenShed 3.0 x 2.3 x 2.4m Part Picture Description Component Location Check Jamb Jamb 1549 Front Bracing Corner bracing 1998 Corners Lip 1582 Roof Gable cap Gable cap 1125 Roof Connector Gable cap connector 450 Roof Ridge beam Ridge beam 1125 zinc...
  • Page 7 Part Picture Description Component Location Check Joining brace Brace Door Fittings part list: Picture Component Picture Component Self-tapping screws(10mm) Self-tapping screws (16mm) 4 x 10mm Rivet 3 x 10mm Rivet Pad bolt (part 70) Keeper (part 71) 65 x 65mm barrel 60mm barrel bolt bolt plate (part 75) (part 74)
  • Page 8 GardenShed 3.0 x 2.3 x 2.4m Shed overview:...
  • Page 9 Step 2: Assemble the rear wall panels You will find it easier to assemble your shed using sawhorses with timber studs attached (timber needs to be the same length as the shed (3.0 M)) or alternatively, a trestle table. Place 4 x part 9F (sheeting) on your worktable and join together with the self-tapping screws as per the diagram below. RIDGES FACING UP ROOF TOP EDGE...
  • Page 10 GardenShed 3.0 x 2.3 x 2.4m Step 2: Assemble the rear wall panels (continued) Now fit parts 27I, 27H (top channel) and parts 27C, 27D (bottom channels) to the sheeting by tapping it in (diagram A) or sliding it in (diagram B).
  • Page 11 Step 2: Assemble the rear wall panels (continued) Now fix parts 35R and 35L (mid wall channels) joined by a mid wall channel connector to the sheeting with self-tapping screws. Please note that the groove should face downwards. Fix other channels with self-tapping screws. Apply part 66 (channel connector) on top and bottom channels to enhance the strength.
  • Page 12 GardenShed 3.0 x 2.3 x 2.4m Step 3: Assemble side wall panels Place 3 x parts 9F (sheeting) on your worktable and join together with the self-tapping screws as per the diagram below. Now fit parts 26K, 26J (top channels) and parts 26A, 26B (bottom channels) to the sheeting by tapping or sliding it in. Make sure the small lip on the channels is always facing out.
  • Page 13 Step 3: Assemble side wall panels (continued) Repeat the same steps for the other side. NOTE: All screws marked with a cross should not be fixed at this stage. ROOF TOP EDGE BACK...
  • Page 14 GardenShed 3.0 x 2.3 x 2.4m Step 4: Assemble the roof panels Place parts S30, S31 and S32 (sheeting) on your worktable and join together with the self-tapping screws as per the diagram below. ROOF TOP EDGE RIDGES FACING UP Fix parts 26F, 26E, 26A and 26B (channels) using self-tapping screws as per the diagram below.
  • Page 15 Step 4: Assemble the roof panels (continued) Leave 4 corners unfixed in this stage. Repeat the same steps for the other roof panel.
  • Page 16 GardenShed 3.0 x 2.3 x 2.4m Step 5: Assemble the front wall panels Fix parts 41L and 41K (jamb) to parts 13A and 13B (sheeting) with self-tapping screws. Make sure the small lip on the channel is always facing out. This ensures rainwater cannot build up inside your shed. NOTE: All screws marked with a cross should not be fixed at this stage.
  • Page 17 Step 5: Assemble the front wall panels (continued) Now fix parts 33R and 33L (mid wall channels) to the sheeting with self-tapping screws. Make sure the small lip on the channel is always facing out. This ensures rainwater cannot build up inside your shed. ROOF TOP EDGE RIDGES FACING UP...
  • Page 18 GardenShed 3.0 x 2.3 x 2.4m Step 6: Assemble the front doors Place part 5K (door sheet) on the worktable. Fit 2 x parts M26, 24J, 24H (channels) to the door and fix them with 3.0 x 10mm rivets. Make sure the small lip on the channel is always facing out. This ensures rainwater cannot build up inside your shed.
  • Page 19 Step 6: Assemble the front doors (continued) Place part 5J (door sheet) on the worktable. Fit parts M27, M28, 24J (channels), part J21 (jamb) to the door and fix them with 3.0 x 10mm rivets. Make sure the small lip on the channel is always facing out. This ensures rainwater cannot build up inside your shed. RIDGES FACING UP FIX WITH 3.0MM RIVETS FIXW ITH3 .0*10MMR IVET...
  • Page 20 GardenShed 3.0 x 2.3 x 2.4m Step 6: Assemble the front doors (continued) Once channels are fitted to both doors, align 2 x part U4 (brace) and part W (joining brace) with holes on the back of the door and position temporarily with some tape or simply hold in place.
  • Page 21 Step 6: Assemble the front doors (continued) Turn door over with bracing aligned with holes (make sure the ridges of the door are facing up) and fix the bracing with the provided 3.0 x 10mm rivets through the front of the panel. Then turn door over and insert plastic stoppers at the ends of braces as shown below.
  • Page 22 GardenShed 3.0 x 2.3 x 2.4m Step 6: Assemble the front doors (continued) Fix parts 74 (barrel bolt) and 75 (plate) onto part 5J (door) using rivets. Ensure you rivet through the front panel of the door with the Pad bolt on the inside as per the diagram below.
  • Page 23 Step 6: Assemble the front doors (continued) Fit parts 5J and 5K (assembled doors) to the front wall panel as per the diagram below. Use rivet gun to fix the door using the pre- drilled holes. Fix parts 70 (pad bolt) and 71 (keeper) using the pre-drilled holes with the 16mm self-tapping screws (or rivets) provided (see diagram A or B below).
  • Page 24 GardenShed 3.0 x 2.3 x 2.4m Step 7: Fit the panels together Now fix the front, side and rear panels and 2 x parts G7 , 2 x parts G8 (gable) together using the holes provided and then attach the pad...
  • Page 25 Step 7: Fit the panels together (continued) Join part 62 (ridge beams) with the end marked with red arrow using part 67 (ridge beam connector). Put on part E2 (gable cap) and join them using part E3 (gable cap connector). Fix this structure using the provided 16mm self-tapping screws. RED ARROW END REDA RROW END FIX WITH 16MM...
  • Page 26 GardenShed 3.0 x 2.3 x 2.4m Step 7: Fit the panels together (continued) Repeat the same step for the other assembled roof panel. Drill holes for roof brace using 3mm drill bit. Then fix the roof brace as per diagram below. Join the sheeting and the gable using part L4 (lip) and then fix the 4 corners using 16mm self-tapping screws.
  • Page 27 Attach 2 x part 95 (logo cap) and fix the roof panels using 16mm self-tapping screws as per diagram below. FIX WITH 16MM FIXI TW ITH1 6mm SELF SELF-TAPPING SCREWS TAPPINGS CREWS FIX WITH 16MM FIXI TW ITH1 6mm SELF SELF-TAPPING SCREWS TAPPINGS CREWS...
  • Page 28 GardenShed 3.0 x 2.3 x 2.4m Now fit the bolt down kit as per the below diagram. Strengthen your mid wall brace by applying part 72 (mid wall brace bracket) to each corner if necessary. Fix part 71 (keeper) and align with barrel bolt on the inside of the door.
  • Page 29 Apply channel safety cover L type to channel 33L and R type to channel 33R for safety. Also apply the self-tapper covers to screw ends visible in walls on the inside of the shed.
  • Page 30 GardenShed 3.0 x 2.3 x 2.4m Warranty statement: This warranty against defects is given by: Pinnacle Hardware. Business Address: 28 Hudson Court, Keysborough VIC 3173 1800 349 776 Email: support@pinnacle.net.au New Zealand customers please contact: HARCO (Harkness & Young Ltd) Ph: 09 276 4071 Email: sales@harknessyoung.co.nz...
  • Page 31 IMPORTANT 1. Manufacturer’s Disclosure This warranty against defects shall not apply in the following situations: A) Where the product is not assembled in accordance with the instructions provided in the product kit. B) Where the product is used to store corrosive materials such as fertilizer, chlorine etc; C) Where the damage to the product is caused by storms.

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