Ford 1833 Series User Manual
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Ford 1833 Series User Manual

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  • Page 1 FORD TRUCKS USER MANUAL...
  • Page 2 Ford Otomotiv San A.S. The same also applies for parts of this manual and their use in other applications. Although due care has been taken to make it as complete and accurate as possible, it can stilll be subject to alterations.

  • Page 3: Table Of Contents

    Contents 1 - INTRODUCTION Braking 6- SPECIFICATIONS Accessories and Parts Shifting Labels Dashboard Power take off Fluid filling capacities While driving Engine Specifications 2- SAFETY ECAS Transmission Specifications Seat Belts (Electronically Controlled Air Suspension) Product Range Park Brake Control Air Suspension Mechanical Installation of Upper structure Tires and Wheels Level Adjustment...
  • Page 4 ABOUT THIS MANUAL Thank you for choosing Ford. We recommend that you take some time to get to know your vehicle by reading this manual. The more that you know about it, the greater the safety and pleasure you will get from driving it.
  • Page 5 INTRODUCTION INTRODUCTION...

  • Page 6: Accessories And Parts

    PARTS AND ACCESSORIES them. Inspect whether the part has a Ford logo SYMBOLS GLOSSARY in case of a repair, and make sure that Ford Symbols in this manual Your Ford has been built to the highest Original Parts are used.
  • Page 7 ACCESSORIES, PARTS AND MODIFICATIONS ON YOUR FORD TRUCKS VEHICLE Today, there are many non-original parts and accessories are being sold in the market for FORD TRUCKS vehicles. Using these types of non- original FORD TRUCKS parts and accessories (even these parts are authorized by some institutions in your country) may have an adverse effect on the safety of your vehicle.

  • Page 8: Dashboard

    INTRODUCTION Dashboard...
  • Page 9 INTRODUCTION Dashboard Steering Gear Multi-functional handle (left) Centre console/Bottle holder Multi-functional handle (right) Headlamp switch Tachograph Glove box Radio Window regulator control buttons Air Conditioner/Heater switching unit Digital indicator Parking brake Ventilation and air conditioner/heater air vents Lighter / 12V outlet / 2 V outlet Auxiliary heater digital control unit Storage compartments...
  • Page 10 Safety...

  • Page 11: Safety Seat Belts

    Safety Seat Belts Seat belts provided with your vehicle are the CAUTION WARNING most important on-board safety equipment. Seat belts minimize the risk of injury by While you are fastening your seat belt, ensure Seat belts provide safety inside the vehicle reducing the movement of the occupants in that, when the occupants are seated in vertical...

  • Page 12: Seat Belts

    Safety Seat Belts Fastening the seat belt WARNING Seat belt cannot provide proper functionality when the belt or lock of the seat belt is damaged. To prevent this, check the seat belts for damage or jamming periodically. Otherwise, seat belt may be torn in case of an accident and cause serious or fatal injuries.

  • Page 13: Park Brake Control

    Safety Park Brake Control Park brake is placed on the front console. 3). Then, bring the lever to park position WARNING Always apply the park brake after parking the (position 1) again. vehicle. Chock the tires if the vehicle is parked • Then, get off the vehicle and apply the trailer Park brake is spring type. If there is not on a slope.

  • Page 14: Tires And Wheels

    Safety Tires and Wheels One of the most important safety elements Tire profiles The Condition of the Tires on your vehicle is the tires. Check the tire A minimum profile depth is prescribed for tires Check the following conditions regularly every pressure and condition periodically.
  • Page 15 Safety Tires and Wheels The Aging of the Tires Tire Damages WARNING - Aging of the tires reduces the operation and Tire damages are usually caused by the fol- traffic safety of the tires. Even unused tires are lowing reasons: When your vehicle passes over the sides of aged.

  • Page 16: General Safety Warnings

    Safety General Safety Warnings After the ignition is on, wait for the red immobi- WARNING WARNING lizer light to dim out before starting. Failure to observe following conditions may Do not carry or store material harmful to the cause accidents which may result in serious health inside the driver cab.
  • Page 17 Safety General Safety Warnings Cleaning of Exhaust Filter The “ERA” mode: The exhaust filter found in Euro 6 vehicles Backlight of buttons “SOS”,”Service” – white light Using exhaust filter cleaning prevention for retains the smut coming from the exhaust gas The “Emergency Call”...
  • Page 18 Safety General Safety Warnings Routine process...
  • Page 19 CONTROLS AND INDICATORS...
  • Page 20 CONTROLS AND INDICATORS Instrument Panel Air pressure indicator Engine oil pressure indicator Speedometer Tachometer Engine coolant temperature gauge Fuel gauge Trip computer...

  • Page 21: Controls And Indicators Instrument Panel

    CONTROLS AND INDICATORS Instrument Panel FUNCTION SYMBOL COLOR CONTROL BUTTON BUZZER Left Signal Lamp Green Multi-functional handle (left) Right Signal Lamp Green Low brake air pressure Instrument Red / Amber Automatic Amber Automatic High Beam Blue Multi-functional handle (left) Alternator Automatic Park Brake Sign Park brake control...
  • Page 22 CONTROLS AND INDICATORS Instrument Panel FUNCTION SYMBOL COLOR CONTROL BUTTON BUZZER Oil Pressure Warning Automatic Cold Starting Aid Amber Automatic Height Engine Water Automatic Temperature Trailer ABS/EBS Amber Automatic Trailer right/left turn Green Multi-functional handle (left) signal warning Engine Warning Lamp Amber Automatic Cruise Control...
  • Page 23 CONTROLS AND INDICATORS Instrument Panel FUNCTION SYMBOL COLOR CONTROL BUTTON BUZZER Rear Fog Lamp Amber Headlamp switch Fuel Level warning Amber Automatic Air Pressure 1 Green Air pressure control button on the indicator Air Pressure 2 Green Seat belt warning Automatic Amber control button on the control panel...
  • Page 24     CONTROLS AND INDICATORS   Instrument Panel   SYMBOL COLOR CONTROL BUTTON BUZZER FUNCTION     Intarder Amber Automatic     Oil level warning Automatic   Engine brake Amber Multi‐functional handle (right)   Information warning Amber Automatic   Lane departure warning system Amber Control button on the control panel  ...
  • Page 25 CONTROLS AND INDICATORS CONTROLS AND INDICATORS Instrument Panel Instrument Panel Display warnings and error warnings. SYMBOL WARNING W ARNING DESCIRPTION Exhaust smut filter saturation is above the expected level. This might be caused by the style of driving or the driving time. For the vehicle to be Drive with fixed speed to able to conduct automatic filter cleaning, it is advised that you drive the vehicle with a fixed speed above 30kph when you see the green "exhaust clean exhaust filter...
  • Page 26 CONTROLS AND INDICATORS Instrument Panel  S YMBOL WARNING WARNING DESCIRPTION SYMBOL WARNING WARNING DESCIRPTION Change the gear lever to neutraland Depress the Rear axle did not raise. First raise the front depress the clutch pedal tostart the Rear axle did not raise. clutch pedal.
  • Page 27 CONTROLS AND INDICATORS Instrument Panel  S YMBOL WARNING WARNING DESCIRPTION  S YMBOL WARNING WARNING DESCIRPTION Rear axle did not Rear axle did not lower. Oil level warning Add oil to engine lower. Handbrake applied. Front axle lowered. Front axle lowered. Vehicle loaded. ECAS Air suspension warning active Soon press any pedal to cancel...
  • Page 28 CONTROLS AND INDICATORS Instrument Panel Tachometer Odometer 9 Lt vehicles Indicates the engine rpm. Operate your vehicle so that the indicator dial remains in the green zone as much as possible. Drive your vehicle considering the engine speed. Keeping engine speed in the green zone provides economy.
  • Page 29 Inspect whether intervals. the engine belt is broke. • Check for water leaks in the thermostat area on the front of the engine. • Ask the support of a Ford Trucks authorized dealership, if required.
  • Page 30 • Park the vehicle in a secure place, stop the If the indicator indicates the circuit air warning is deactivated! engine. Contact a Ford Trucks authorized dealership. pressure, light is illuminated. If you hear the audible warning while driving Air pressure indicator always shows the air stop your vehicle immediately.

  • Page 31: Trip Computer

    CONTROLS AND INDICATORS Trip Computer SYMBOL It is recommended to you to drive to an authorized DESCRIPTION Prove out Summary workshop in this case.
  • Page 32 CONTROLS AND INDICATORS Trip Computer SYMBOL 1-Average speed 2-Distance that may be 1-Mileage DESCRIPTION Engine total operating hours covered 2-Engine operating hours with the remaining fuel...
  • Page 33 CONTROLS AND INDICATORS Trip Computer SYMBOL 1-Instantaneous fuel Functions DESCRIPTION Oil level consumption 2-Average fuel consumption.
  • Page 34 CONTROLS AND INDICATORS Trip Computer SYMBOL Remaining brake lining Oil status indicator percentage is displayed DESCRIPTION Language Selection for each wheel.
  • Page 35 CONTROLS AND INDICATORS Trip Computer SYMBOL DESCRIPTION Battery status Exhaust info screen Axle load...
  • Page 36 CONTROLS AND INDICATORS Trip Computer SYMBOL DESCRIPTION Time zone setting...
  • Page 37 CONTROLS AND INDICATORS Trip Computer You may reset trip computer information, which are allowed to be reset, by pressing Trip computer shows information and the button on the lower right of the instrument warnings. panel. Trip computer may be changed by pressing the menu button on the right multi-functional Note: The screen display for the information lever.
  • Page 38 CONTROLS AND INDICATORS...

  • Page 39: Control Buttons

    CONTROLS AND INDICATORS Control Buttons RESİM NO SEMBOL AÇIKLAMA RESİM NO SEMBOL AÇIKLAMA A/C ON/OFF TRAILER AXLE LIFTING RECIRCULATION SEMI-TRAILER BRAKE MIRROR HEATING REAR AXLE LIFTING WINDSHIELD HEATER FRONT SUSPENSION CONTROL BUTTON ASR CANCEL/ ASR ACTIVE TAG AXLE LIFTING II SWITCH ASR CANCEL/ ASR ACTIVE DIFFERENTIAL LOCK POWER...

  • Page 40: Multi-Functional Handles

    CONTROLS AND INDICATORS Multi-functional Handles Multi-functional handle (left) It is placed on the left side of the steering. 6a- High Beam (Flasher) Switch positions are as follows. Flasher is operated by pulling the handle briefly and releasing it. 1. Horn 6b- High Beam (Continuous) 2.
  • Page 41 CONTROLS AND INDICATORS Multi-functional Handles Multi-functional handle (right) On vehicles without Intarder 1 step engine brake 2 step engine brake It has 5 steps in vehicles with Intarder. It has 2 steps in vehicles without Intarder. 1st stage 100% engine brake Engine Brake in addition while it is in "0"...
  • Page 42 CONTROLS AND INDICATORS Multi-functional Handles Vehicles with Intarder: Engine Brake Intarder Bremsomat Reduced Brake Power Bremsomat (0%-100%) Intarder 1 Reduced Brake Power 25% Max. Brake Power Intarder 2 Reduced Brake Power 50% Max. Brake Power Intarder 3 High Brake Power 75% Max.

  • Page 43: Tachograph

    CONTROLS AND INDICATORS CONTROLS AND INDICATORS Tachograph Operational elements Standard display(s) during trip Press any menu key, change to the desired display. (1) Time (with "  " = set local time) (2) "Operational mode" (3) Speed 12:50  75km/h (4) Activity, driver 1 ...
  • Page 44 CONTROLS AND INDICATORS Introducing Your Vehicle Tachograph Indicators Use the buttons to select the desired display. Calling up menu functions Use button to call up the main menu. to select the listed functions step by step. Possible only when the vehicle is stationary! Print daily value: [ printout ...
  • Page 45 CONTROLS AND INDICATORS CONTROLS AND INDICATORS Tachograph Tachograph Insert paper roll Messages Press the unlocking surface on the printer panel, the printer drawer opens. x1 internal Pull the printer drawer out of the DTCO. fault (1) Pictogram and plain text of the message ! = Event, example [ !...
  • Page 46 CONTROLS AND INDICATORS Tachograph Insert driver card / Manual entries The set local time " 07:35 " and the UTC welcome time " 05:35UTC " appear (time offset = 2 07:35 05:35UTC hours). 16:00  0km/h The date and time of the most recent card ...
  • Page 47 CONTROLS AND INDICATORS Tachograph Example B: Withdrawal (24.02.2017) Insertion (25.02.2017) Example C: Withdrawal (05.11.2017) Insertion (14.11.2017) 23:32 Local time 02:30 Local time 17:50 Local time 14:00 Local time 00:20 Local time   M 24.02.17 23:32 M 05.11.17 17:50  ...
  • Page 48 CONTROLS AND INDICATORS Tachograph Setting activities Withdrawing driver card If necessary, switch on the ignition in case of the ADR variants. = Driving time (automatic when driving)  Press the corresponding combination button for more than 2 seconds. = All other working times (Automatically when the vehicle is stopped, ...
  • Page 49 CONTROLS AND INDICATORS Tachograph simulator unit...
  • Page 50 OPERATION...

  • Page 51: Operation Opening And Closing Of The Vehicle

    If the direction indicators are illuminated for 2 against vehicle theft. seconds: Doors are locked. New keys shall be programmed by Ford When any of the doors are not closed for Otosan authorized dealerships. any reason (mechanical or electrical), error is detected and both doors are brought to open position.
  • Page 52 3 purchased. Please visit a Ford authorized seconds. dealer for the introduction of the controls. This feature also includes the opening of...
  • Page 53 OPERATION Opening and closing of the vehicle Outer Handle Door Inner Latch Getting In and Out Of the Vehicle Use the 3 points principle while getting in and out of the vehicle. Do not hold the steering wheel while getting in the vehicle. Don’t: Do not try to get in the vehicle by holding the steering wheel instead of the handle.
  • Page 54 OPERATION Opening and closing of the vehicle Windows Window moves to opening or closing direction When the flasher signal is received, bring the while the opening/closing buttons are pressed. window to the top level with a single press Operation is stopped automatically when the and hold the button until off/on feedback is window reaches uppermost or lowermost received from the locks.
  • Page 55 OPERATION Opening and closing of the vehicle Opening/closing the front hood WARNING Hold and press the middle of the hood while opening and closing the hood. Do not press on one side of the hood. To open: It can be opened by the ignition key. Turn the key anticlockwise.

  • Page 56: Cab Ventilation

    OPERATION Cab Ventilation Manual Roof Flap Power Roof Flap Power roof moves to opening or closing direction while the opening/closing buttons are pressed. Operation is stopped automatically when the power roof reaches uppermost or lowermost position. Buttons are active while the ignition is on.

  • Page 57: Seats And Beds

    OPERATION Seats and Beds Seats Height adjustment Shock absorber adjustment Fast lowering Horizontal yield Fore and aft adjustment Resting position Seat inclination adjustment Seat depth adjustment Armrest Armrest inclination adjustment Heater Backrest adjustment Lumbar support...
  • Page 58 OPERATION Seats and Beds Fast lowering Height adjustment Shock absorber adjustment Seat may be lowered to the lowest position Height adjustment is applied in 8 steps. The absorbing harshness of the seat may be by pressing the button and securing it (before adjusted without any steps between soft and getting off the vehicle).
  • Page 59 OPERATION Seats and Beds Horizontal yield Fore and aft adjustment Seat inclination adjustment Operating the horizontal yield may be helpful Fore and aft adjustment is performed by in some operating conditions. Then, the moving the seat forward or backward while impacts on the movement direction of the pulling the lock lever.
  • Page 60 OPERATION Seats and Beds Seat depth adjustment Armrests Armrest inclination adjustment The inclination of armrests on the fore-aft direction can be changed by rotating the button. The front end of the moves upward when you rotate the button outwards (+ direction), and downwards when you rotate the button inwards (- direction).
  • Page 61 OPERATION Seats and Beds Heater Backrest adjustment Electrical heaters on the backrest and seat To unlock the backrest, pull the lock lever cushion are operated in two steps by pressing upwards. Do not press on the backrest while the seat heater switch. opening the lock.
  • Page 62 OPERATION Seats and Beds Lumbar support Maintenance WARNING Dirt may hinder the operation of the driver Discharge the air by pressing the rapid seat. Keep your seat clean to prevent this! lowering button when you are getting off the vehicle. This would increase the service life of Trims are not required to be removed from the the seat mechanism.
  • Page 63 OPERATION Seats and Beds...
  • Page 64 OPERATION Seats and Beds DRIVER PASSENGER SEAT SEAT 1- Seat inclination adjustment: Inclination of the seat can be adjusted between 2° and 12°. 2- Shock absorber adjustment: Shock absorbers can be set in 4 positions from soft to hard with the adjustment button. Absorbers are adjusted to a softer setting when the button is pulled up and a harder setting when the button is pushed down.
  • Page 65 OPERATION Seats and Beds 3.While getting off from the vehicle, seat can be taken to the bottom position.All air will be sent out by pushing the latch. Seat will be turn to the previous position by deactiving the 1.Seat back support can be adjusted by latch.It is reccomended to use the seat by air during the front button, seat lumbar support can be drive to prevent seat mechanism from damage.
  • Page 66 OPERATION Seats and Beds Single Bed Upper bed CAUTION Do not carry load or occupants while the vehicle is moving. There is a risk of injury for both the driver and the passenger as it will be scattered around during braking and manoeuvring. CAUTION * Upper bearing is optional for high roof cabs.

  • Page 67: In-Cab Storage Compartments

    OPERATION In-cab storage compartments Upper Console Shelves CAUTION (Vehicles with high roof) Do not put heavy items on upper console. Glove box In the rear part of the vehicle, there are 2 shelves and 1 compartment with net both on the right and left.
  • Page 68 OPERATION In-cab storage compartments Centre console Ashtray Cigar lighter Hold the heated cigar lighter only from its Ashtray is placed on the center of the console. The multifunctional center console placed handle. Removable ashtray mechanism provides ease between the driver's seat and the passenger Only use the lighter when the traffic allows you of use in the desired position for the driver.
  • Page 69 OPERATION In-cab storage compartments 12 V outlet 24 V outlet CAUTION Do not touch the cigar lighter end when it is hot. CAUTION Do not hold the cigar lighter element pressed in after it is released. Power required for devices may be taken 12 V outlet may provide power for devices up from 24V outlet.

  • Page 70: Steering

    OPERATION Steering CAUTION A minimum of 7 bar air pressure is required to adjust the steering mechanism. If the vehicle air pressure is low, operate the vehicle to fill up to the air tubes. You can adjust the steering angle and height Turn the knob on the steering column in the most comfortable position for you while anticlockwise.

  • Page 71: Mirrors

    OPERATION Mirrors Mirrors Adjust the rear view mirror (no. 1) by the rotating knob on the driver's door armrest. Bring the knob to position for the adjustment of the driver’s side mirror. There are 4 different types of mirrors on your Adjust the mirror by moving the knob forward vehicle: and backward and left and right, then bring the...
  • Page 72 OPERATION Mirrors Mirror Heater Mirrors 1 and 2 have heaters. Use the heater for ease of view on winter days. To activate the heater: Press “mirror heater’’ switch on the control panel while the ignition switch is at position 2. To deactivate the heater: heater shall be deactivated automatically after 10 minutes.

  • Page 73: Lighting

    OPERATION Lighting Headlamp Switch Headlamp levelling adjustment WARNING Headlamp levelling shall be adjusted before getting on the road to prevent dazzling the eyes of the drivers of the vehicles in the upcoming traffic in different road conditions. CAUTION The current capacity of the switch may only cover for the available system.
  • Page 74 OPERATION Lighting Autolamps weather conditions headlamps may Direction Indicator Lever (If Equipped) automatically turn on and off. WARNING Note: It may be necessary to switch your The autolamps switch position may headlamps on manually in severe weather not activate the headlamps in all low conditions.
  • Page 75 OPERATION Lighting Front fog lamp Rear fog lamp Rear fog lamp is placed on the headlamp Front fog lamp is placed on the headlamp control panel. Turn this switch on to obtain control panel. better visibility and be visible to the incoming Turn this switch on to obtain better visibility traffic in foggy conditions and where the and be visible to the incoming traffic in foggy...
  • Page 76 OPERATION Lighting Interior lamp Dome (pilot) Lamps Reading lamp Interior lamp is placed over the windshield on the center area. It is turned on/off by the switch on it. – Position: Continuously lit. – Position: Lamp does not turn on. –...
  • Page 77 OPERATION Lighting High roof vehicles Interior lamp Dome (pilot) Lamps Interior lamp is placed over the windshield on the center area. It is turned on/off by the switch on it. – Position: Continuously lit. – Position: Lamp does not turn on. –...

  • Page 78: Window Washing And Heating Systems

    OPERATION Window Washing and Heating Systems Water spray Windshield Washer Reservoir Autowıpers (If Equipped) The autowipers feature uses a rain sensor. You will find it on the lowe center part of the windscreen. The rain sensor monitors the amount of moisture on the windshield and automatically turns on the wipers.
  • Page 79 OPERATION Window Washing and Heating Systems Note: Once you choose a different speed or Note: Wet or winter driving conditions with ice, Windshield Heating (Available on vehicles park position on the wiper switch, autowipers snow or salty road mist can cause inconsistent with Cold Climate pack only) feature will be deactivated, and wipers will and unexpected wiping or smearing.

  • Page 80: Circuit Breakers

    OPERATION Circuit Breakers Use the circuit breakers to disconnect the Using the external switch Vehicles without ADR electrical current in your vehicle. Vehicles with ADR To cut the circuit off An ADR switch shall be available on Lift the safety cover. vehicles that transport flammable, explosive, Raise the switch.
  • Page 81 OPERATION Circuit Breakers Turn the switch counter-clockwise to cut the circuit off. Turn the switch clockwise to re- activate the electricity supply of the vehicle. CAUTION Use the circuit breaker at least 2 minutes after you have stopped your vehicle. Otherwise, engine electronic control unit (and Denox control unit, if available) may be damaged.

  • Page 82: A/C And Heater

    OPERATION A/C and Heater Air conditioning To operate the A/C of your vehicle, bring the heat control Adjust the blowing direction To cold (blue) position while the engine is on. blows to the windshield. blows from opposite direction. – Blower speed setting blows to the leg level and from –...
  • Page 83 OPERATION A/C and Heater Auxiliary heater NOTE: To get a better performance from your CAUTION vehicle's A/C, turn it on even in winter for 5 Dry Type Heater minutes every 15 days. It is not required to Cabin Air Filter Replacement set the knob to cold position during this us- Cabin air filter catches the particles in the age.
  • Page 84 OPERATION A/C and Heater Wet type heater When error codes F01 / F02 /F07 are read on CAUTION the cab heater digital indicator, fill the fuel level and turn the cab heater switch off and on. Pump is delicate. High quality diesel Repeat this procedure until the air inside fuel shall be used against freezing.
  • Page 85 OPERATION A/C and Heater Wet type fuel tank Controls CAUTION The unit intakes fuel supply from the specially designed fuel tank that houses the freezing- proof (Arctic Diesel, kerosene etc...) fuel. Turn off additional heating system(s) when refuelling. CAUTION Heater should not be operated in enclosed areas as it produces exhaust gas.
  • Page 86 OPERATION A/C and Heater Auxiliary Heater (EBERSPÄCHER) Ending the heating operation by pressing CAUTION the button for a long time Press the key for 2 seconds to end all auxiliary unit function It may be activated functions. by Eberspaecher authorized services. ventilation symbol is displayed only if the Ending the heating operation by pressing operating unit is connected to heaters that...
  • Page 87 OPERATION A/C and Heater Ending the ventilation operation by press- Ending the ventilation operation with aux- Press the key to confirm the settings. ing the button for a long time iliary unit by pressing the button for a long time Press the key more than 2 seconds, all Ending the heating operation with auxiliary...
  • Page 88 OPERATION A/C and Heater Activation of the saved program Setting the operating time Set the minutes with keys and confirm With keys, bring the program to “ON” Set the operating period with keys with the key. and confirm with the key.
  • Page 89 OPERATION A/C and Heater Setting the date The main switch button shall not be CAUTION switched off before the auxiliary heater is With keys, select symbol and halted. If the button is turned off before the The auxiliary heater digital control confirm with the key, heater goes through a certain re-operation...
  • Page 90 OPERATION A/C and Heater In the event of a fault the followıng dısplays are possıble DISPLAY DESCRIPTION REMEDY / CUSTOMER Automatic detection is active. The EasyStart Timer has been discon- "Wait until the automatic detection has nected from The power supply and then finished, then set the time and weekday.
  • Page 91 OPERATION A/C and Heater Heater Turns Off By Itself CAUTION Fault Description Remedy If you cannot resolve the fault by yourself, please contact your authorized service. Does not ignite during operation Turn the heater off and on once Flame goes off during operation Turn the heater off and on once Entering the service menu to learn the error code: Heater overheats...
  • Page 92 OPERATION A/C and Heater Heater Bring the heat control to red position for hot You can adjust the fan speed in 3 steps. Adjust the blowing direction air flow. 0: Off 1: Low speed blows to the windshield. 2: Middle speed 3: Fast blows from opposite direction.

  • Page 93: Driving

    OPERATION Driving Before taking off: Starting the engine CAUTION Wait for the period determined by the electronic control unit (10 to 40 seconds) before starting again after a start failure. Do not attempt to start in this period. Cold Start •...
  • Page 94 We advise you on that adjustments on the To stop the engine exceeds the specified maximum start duration, air deflector shall be performed by FORD Do not stop the engine immediately when the he is prevented from starting again. OTOSAN authorized dealership with the vehicle is stopped.
  • Page 95 OPERATION Driving Cruise Control Driving speed is set by the multifunction lever CAUTION on the right of the steering. Engine electronic control unit adjusts the throttle setting required Vehicle cuts throttle if the set speed is for driving the vehicle at the set speed. Vehicle exceeded, and engine brake is activated if is driven in the set speed without the need for the engine speed is over 1000 rpm.
  • Page 96 OPERATION Driving Hill holder On Vehicles with Manual Transmission: On Automated Manual Transmissions: 1- Stop the vehicle with service brake. 1- Stop the vehicle with service brake. 2- Activate the hill launch assist by pressing 2- Activate the Hill holder by pressing the the button on the center console.

  • Page 97: Braking

    OPERATION Braking Disc brake system Brake System: Arvin Meritor Elsa 225H air disc brake with sliding brake calliper. Disc: 430 mm anti-conical disc with air ducts. System Air Pressure: 10,5 bar Brake friction pads The thickness of the new linings is 19mm. Linings shall be replaced when the thickness becomes lower than 3 mm.
  • Page 98 OPERATION Braking Disc brake system Drum Brake System The thickness of the new discs is 45 mm. Discs shall be replaced when the thickness becomes lower than 39 mm. Check the disc thickness every three months as the service life of the disc shall differ greatly due to causes such as vehicle load, operating conditions etc.
  • Page 99 If the thickness of the lining remaining on the brake pad is less than 8mm, we recommend that you shall have your lining replaced in a Ford Trucks authorized service immediately.
  • Page 100 OPERATION Braking Emergency brake bellows Discharging the emergency bellows CAUTION Brake air bellows on the drive axle of your To discharge the emergency bellows, turn the vehicle have emergency feature. Emergency bolt behind the bellow in tightening direction To start park brake mechanism again, please bellows are activated in 2 conditions: (clockwise) completely.
  • Page 101 OPERATION Braking Engine brake (Standard) Activation of the engine brake Intarder is activated by the 5 step lever on the right of the steering. Engine Brake Figure-1 Figure-2 Engine Brake Intarder 1. Range Reduced Brake Power Bremsomat Reduced Brake Bremsomat (0%- Power 100%) Your engine provides the engine brake feature...
  • Page 102 OPERATION Braking Bremsomat: WARNING When the retarder lever is pulled 1 step while driving downhill, intarder is activated in the Intarder oil is cooled with the engine coolant. required amount so that the vehicle speed Check whether the coolant is heated hold constant.
  • Page 103 OPERATION Braking Automatic hybrid brake mode CAUTION If the right multifunction lever is brought to any position other than (0), automatic hybrid brake mode is deactivated until the lever is brought to position (0) again. Air tubes Drain the water in the tanks every day. Pull the ring attached to the cock until all air is discharged to drain the water inside the tanks.
  • Page 104 OPERATION Braking Air Dryer (APU) Auxiliary Air Line CAUTION Air drier filter shall be replaced in periodical maintenance intervals. If the drier filter does not operate properly, it may cause damage to itself and the air valves. When air bleeding is required for special The air drier unit on your vehicle includes functions (e.g.
  • Page 105 OPERATION Braking Reverse test request The pedal activation has to be carried out on • Pedal decrease until fully release, without There are some kind of failures which the following way: any condition. can’t be detected by EBS directly, only via •...

  • Page 106: Shifting

    OPERATION Shifting 16S 2230 Manual transmission and shifting Note: To shift from low range to high range during 2- Driver wants to shift from 6th to 5th, but switches acceleration in transmissions with 1H gear system: the latch to low range inadvertently when the vehicle 1.
  • Page 107 OPERATION Shifting In order to shift into gear, fully press the clutch Do not use reverse gear when the and in the high range when the latch is pedal before shifting and remove your foot transmission is in high range. pressed upwards.
  • Page 108 OPERATION Shifting • The situations that the driver may experience Transmission Information on the display: with the prevention mechanisms are listed "Shift up" warning: engaged gear is below: smaller than required by the engine speed. 1. Driver wants to shift from 4th to 5th, but forgets the Shift up.
  • Page 109 N: N/A R: Reverse Gear A transmission with 12 forward and 2 reverse DM: Forward Manoeuvre (only used while gears is provided in Ford Trucks vehicles with coasting) automated transmission*. ** RM: Reverse Manoeuvre (only used while No clutch pedal is available in the vehicle.
  • Page 110 OPERATION Shifting Automatic and Manual Operation: Shift to D for moving forward Automatic: Transmission electrical control unit selects the best gear according to the engine If the vehicle is on a slope when you release and load status. Gear selection and shifts are the park brake, it may slip backwards or performed automatically.
  • Page 111 OPERATION Shifting safety in approaching manoeuvres that require clutch and to shake the vehicle in order to warn When the accelerator is pressed fully, it finds precise movement the driver. another level that can be sensed with the foot, Switch to DM to use the vehicle in forward Driving too.
  • Page 112 Do not to exceed the maximum engine speeds wait for a while. allowed during manual operation. Display warnings: STOP Transmission is faulty. Stop the Transmission warnings are displayed as 2 digit vehicle and contact a Ford Trucks authorized abbreviations on trip computer. dealership.
  • Page 113 Transmission oil temperature has reached Clutch lining wear has reached limit value. Ple- upper limit. Stop the vehicle. Please contact a ase visit a Ford Trucks authorized dealership in Ford Trucks authorized dealership. the shortest possible time. Air pressure low: A separate air tube is available for the automated transmission in your vehicle.
  • Page 114 OPERATION Shifting High speed drive mode Off-road driving mode Tractor and Road series vehicles may some Construction series vehicles may require to times require to operate at high speeds operate at high speeds continuously on off- continuously. road When high speed and power are required, you conditions and to prevent unnecessary may turn on the power mode of the shifting.
  • Page 115 OPERATION Shifting Oscillation mode All vehicles with automatic transmissions Differential locks are also activated feature automatically when the oscillation function is an oscillation function that oscillates the vehicle activated. to recover it when the drive wheels To oscillate the vehicle after activating the are stuck on soft ground.

  • Page 116: Power Take Off

    Trucks vehicles allows that the engine is ope- • PTO cannot be activated when the vehicle rated at a constant speed when PTO is activa- is moving. ted. Speed parameter on the control unit may be set by the Ford Trucks authorized dealers.
  • Page 117 OPERATION Power take off Symbol shall be illuminated on the functions section of instrument when PTO is active. PTO valve switch.. Control unit is used for lowering the bed in dump trucks. Button #12 is used for slow lowering, button #13 is used for fast lowering operation.

  • Page 118: While Driving

    OPERATION While driving WARNING WARNING WARNING In the vehicles with engine driven power Make sure that the driven wheels are held on The driving, braking and manoeuvring output (Engine-PTO), Trucks Concrete Mixer the road while driving, and especially on the behaviour of the vehicle varies according to series in particular, the angle of the shaft off-road.
  • Page 119 After driving off-road period of time while driving over the obstacles. brake system is checked by a FORD OTOSAN • Stop the vehicle and engage a lower gear WARNING authorized dealership.
  • Page 120 OPERATION While driving Fuel consumption Workstations Fuel consumption depends on the conditions Fuel consumption depends on the conditions below: below: • Highland conditions • Model of the vehicle • Traffic in cities and short distances • Driving style • Vehicle load •...
  • Page 121 OPERATION ECAS (Electronically Controlled Air Suspension) Manual Control Unit (In Vehicles with Air Using Manual Control Unit (Only In Vehicles Ignition switch should be in position Suspension ) with Air Suspension ) to activate the air control system by the "manual control unit".
  • Page 122 OPERATION ECAS (Electronically Controlled Air Suspension) Manual Control Unit (In Vehicles with 1. Ignition switch should be in position 6 x 2 Air Suspension) activate the air control system by the "manual control unit". work has been performed. 2. Functions desired can be performed after pressing the driven axle selection button or lifted axle selection button.
  • Page 123 OPERATION ECAS (Electronically Controlled Air Suspension) Front Axle Height Adjustment Mechanism An audible warning signal with a gong sound is heard and symbol is displayed on Front axle lifting system shall be deactivated the indicators. when the ignition is switched off and vehicle When the rear axle lowered drive level control shall be lowered to drive level.

  • Page 124: Air Suspension Mechanical Level Adjustment

    OPERATION Air Suspension Mechanical Level Adjustment 32XX S Self Steering In Vehicles with CAUTION Air Suspension In reverse manoeuvres you should wait 8 to 10 seconds after the forward manoeuvre to allow the wheels turn in the opposite direction. CAUTION Do not perform a reverse manoeuvre when the gear is in neutral.

  • Page 125: Tag Axles

    OPERATION Tag Axles System description the Information menu of the instrument panel Vehicle Speed and the light on the button is not illuminated. Axle raising feature in 6x2, 8x2C and 8x2S Axle raising functions are cancelled for safety Not allowed conditions: Series trucks with mechanical suspension is reasons if the vehicle speed is over 30 km/h.
  • Page 126 OPERATION Tag Axles by the system. Therefore, you should avoid unstable loading of the truck in order to use the axle raising system better and to obtain a better efficiency. Pressing the Button While Axle is Raised Unloaded Vehicle Condition (For 8x2S only) If the system allows, relevant axle is lowered, icon disappears from the Function menu of the In 8x2S vehicles, is automatically raised and...
  • Page 127 OPERATION Tag Axles the ground, or the self-steered axle shall not lowered when the tag axle is raised. To control these situations, system rejects the relevant requests and a warning message is displayed on the Information Menu. WARNING WARNING Axle load limits are increased 30% up to a Sensors are calibrated during production, Sensor positions and maintenance speed of 30 km/h to obtain a better traction...
  • Page 128 OPERATION EBS - ESP 4-Automatic Traction Control: CAUTION CAUTION Main purpose of this function is to prevent skidding of driven axle wheels. ESP is an auxiliary brake system. Emergency brake assist cannot increase the a) Braking power control: The speeds of the Always remember that no system can maximum capacity of braking power.
  • Page 129 OPERATION EBS-ESP ASR Deactivation Mode: You may want to disable ESP on soft road conditions. In this case, press the ESP cancel switch located in the centre console. light is illuminated on the display when this mode is active.

  • Page 130: Differential Lock

    OPERATION Differential Lock What is differential lock? Engagement of the differential lock CAUTION Differential lock is a system that increases 1) Activate the differential lock before running the capacity of transmission of power to the into worsening road conditions. Ensure that If the differential lock is not used properly, surface.
  • Page 131 OPERATION Differential Lock The points to be considered when the Deactivating the differential lock: differential lock is activated: 1) When it is safer to drive above certain CAUTION If required, the differential lock shall be speeds as soon as road conditions become engaged prior to go through the rough surface normal, differential lock must be deactivated.
  • Page 132 Activate all differential locks to evenly distribute the traction to the front and rear axles in slippery and snowy road conditions. Deactivate the IADL when Ford-Otosan Inter-Axle Differential Lock the vehicle is returned to normal road conditions. (IADL) is driver controlled system operated by the pressurized air;...

  • Page 133: Lane Departure Warning System

    OPERATION Lane Departure Warning System • Lane markings are not detected due to WARNING The sensor may incorrectly track lane markings vehicles driving in front such as other structures or objects. This can result • The part of the windscreen where front in a false or missed warning.
  • Page 134 OPERATION Lane Departure Warning System Switching the System On and Off Note: If the left / right turn signals are active for a minute longer, these signals will not prevent the system from When the ignition is turned ON, LDWS will be giving a warning automatically active unless there is no error.
  • Page 135 Note: If the information message below appears on the cluster display, this means LDWS needs to be inspected by an authorized Ford Trucks Service, and LDWS will not be available till the inspection.

  • Page 136: Emergency Braking System

    OPERATION Emergency braking system Advanced Emergency Braking System Emergency Braking: If the collision is still found to be imminent, the system may apply full braking to reduce Principle of operation the impact damage or avoid the crash completely. If your vehicle is rapidly approaching another Note: AEBS is not active if you are driving below 15kph.
  • Page 137 AEBS may not work as expected if your vehicle vehicle, serious personal injury or death. If something hits the front end of your vehicle is not inspected by Ford Trucks Service on regular The system does not react to cyclists, or damage occurs, the radar sensing zone may maintenance checks.
  • Page 138 OPERATION Emergency braking system How to maintain Advanced Emergency Braking Note: If something hits the front end of your Front Camera Low System? vehicle or damage occurs, the radar sensing zone Visibility Clean may change. This could cause missed or false Note: If a message regarding a blocked radar Screen vehicle detections.
  • Page 139 AEBS will get deactivated You can abort an AEBS triggered emergency to prevent possible unnecessary interventions. braking intervention, if you; In such a case, visit an authorized Ford Trucks Service to activate the system. • depress the accelerator pedal beyond the...
  • Page 140 OPERATION Emergency braking system If you are brought to a halt via an AEBS triggered emergency braking, AEBS will keep the brakes until you override by; • depressing the accelerator pedal • pressing the AEBS deactivation switch. WARNING Important Note: In such a situation, take control of your vehicle and make sure that you activate the parking brake before leaving your vehicle.

  • Page 141: Useful Information

    OPERATION Useful Information CAUTION! PLEASE HAVE IT CALIBRATED IN AN AUTHORIZED DEALERSHIP SPECIFIED IN THE TACHOGRAPH MANUAL PROVIDED...
  • Page 142 • Use oil and air filters approved by Ford Otomotiv Sanayi only. 4. Injector pump • Injector pump available in your vehicle is completely adjusted and sealed in factory.
  • Page 143 OPERATION Useful Information 6. Wheel alignment 10. Upper bed • Have the front alignment adjustment of your vehicle checked, • Do not lower the upper bed while the vehicle is moving. and have it adjusted by service support if needed in the first 1000 to 5000 km.
  • Page 144 This feature would provide significant fuel saving and you shall control by using the "off" position in speed control or by pressing enjoy the privilege of being a Ford Trucks owner. the clutch or brake pedal as specific to application.
  • Page 145 MAINTENANCE AND SERVICE...

  • Page 146: Maintenance And Service Attaching And Detaching A Trailer

    MAINTENANCE AND SERVICE Attaching and Detaching a Trailer 5th Wheel (Platform) - Attaching the Semi- (see Figure 1 and Figure 2) position automatically. (see Figure 5) Trailer 4-Position the vehicle so that there is a (for 5th wheels of SAF HOLLAND brand) clearance of 20 to 50 mm between the bottom of the semi-trailer and the 5th wheel platform (see Figure 1)
  • Page 147 MAINTENANCE AND SERVICE Attaching and Detaching a Trailer attention to the voltage of the consumers on CAUTION the semi-trailer before connecting the cable. 5th Wheel (Platform) - Detaching the Semi- If any of the above conditions are not met, Trailer restart the entire locking procedure from the (for 5th wheels of SAF HOLLAND brand) 2nd step.
  • Page 148 MAINTENANCE AND SERVICE Attaching and Detaching a Trailer Note: Once the 5th wheel lock has been CAUTION unlocked, the locking lever is ready to be slid inside again automatically (the unlocking lever If there is a damage/flexion on 5th wheel can be slid inside).
  • Page 149 MAINTENANCE AND SERVICE Attaching and Detaching a Trailer Lower the legs of semi-trailer so that they are Trailer brake on the ground. Disconnect the brake connections and wiring. Reverse the vehicle until the trailer king pin is engaged on the seat on the 5th wheel. Spring release lever will return to its original position.
  • Page 150 MAINTENANCE AND SERVICE Attaching and Detaching a Trailer 2- After performing the air connections, The surface of the platform should be greased CAUTION press the trailer brake switch on the center with a sufficient quantity of durable, high console of your vehicle, trailer brakes shall pressure <NLGI Class 2>...
  • Page 151 CAUTION to the vehicle. FORD OTOSAN will not be responsible for any Always have the brake compatibility test damages to occur in the upper part during use performed at an Authorized brake test with a trailer.
  • Page 152 Coupling (Rear Drawbar Coupling) is placed Opening lever on the chassis rear cross and it shall be used Plastic cover together with the trailer tractor with rotating table (Fig. 1) Ford trailer tractors use different types of couplings. Figure-3 Figure-1 CAUTION...
  • Page 153 MAINTENANCE AND SERVICE   Attaching and Detaching a Trailer There is a rubber brace description label affixed on the front face of the Slot coupling (See Fig. 6). Position No.; 1 and 2 can be seen on the label. Position No. 1 indicates the position of the rubber brace when the Handle coupling is open and Position No.
  • Page 154 MAINTENANCE AND SERVICE   Attaching and Detaching a Trailer Hold the rubber brace from its handle and place the slot on the brace to the end of the opening lever of the coupling and push it to the end (See Fig. 6, Position No. 2). Opening the coupling - For Couplings with VBG 8500 Brand 10.
  • Page 155 MAINTENANCE AND SERVICE   Attaching and Detaching a Trailer Connecting the coupling - For Couplings Opening the coupling - For Couplings with with Ringfeder Brand (4040 and 5050) Ringfeder Brand (4040 and 5050) A drawing eye installed to the coupling with an Open the opening lever of the coupling and open lock pin in order to lock the Ringfeder see if the small pin on the coupling comes out...

  • Page 156: Fuel Quality And Refueling

    Fuel Tank Flap (lockable) areas where the weather is always cold in winter. Original steel and aluminium fuel tanks approved by Ford Otosan should be used in Tractor vehicles Ford Trucks vehicles. Using third party fuel tanks other than the...
  • Page 157 MAINTENANCE AND SERVICE Fuel Quality and Refueling Spark Arrester CAUTION Spark arrester shall be installed at Put on a pair of gloves before removing hazardous material loading, unloading spark arrester as the muffler and spark locations and fuel stations during fuel arrestor is hot.

  • Page 158: Cleaning Of Exhaust Filter

    MAINTENANCE AND SERVICE Cleaning of Exhaust Filter Cleaning of Exhaust Filter exhaust filter cleaning operation automatically, The exhaust filter retains the smut coming from and the soot inside the filter shall be burned. During exhaust filter cleaning and right after When the fill rate of exhaust filter exceeds the exhaust gas and decreases the emission values.
  • Page 159 MAINTENANCE AND SERVICE Cleaning of Exhaust Filter repeated in vehicles that are used with low Before starting manual exhaust cleaning, Heating 1 - 1200rpm 1 minute  loads, frequent start and stop operations, please make sure the following conditions are (minimum) operated in idle for long periods and used in met.
  • Page 160 MAINTENANCE AND SERVICE Cleaning of Exhaust Filter When the manual exhaust filter cleaning The button in the middle console, shown with To activate exhaust filter cleaning prevention, operation is completed, the engine speed will the red arrow above, is Exhaust filter cleaning again decrease to idle rpm.

  • Page 161: Urea System

    Urea from its package (can). Your Ford Trucks vehicle with Euro 5 or Euro6 left in the system may harm urea system Make sure the funnel is clean if you will use a emission system is equipped with an Urea components by freezing in cold weathers.
  • Page 162 * Average urea consumption values are Ford Otosan will not take any responsibilities! calculated based on vehicle and dynamometer test results. These values may vary according to vehicle load conditions, environmental...
  • Page 163 MAINTENANCE AND SERVICE Urea System WARNING Cluster Warning Cluster Level Indicator Inducement Level EURO6 EURO5 EURO5 / EURO6 EURO6 EURO5 When improper urea or fuel is used or urea system is rendered inoperable because of Urea level Urea level No inducement No inducement contaminants mixed in the urea system, “MIL”...

  • Page 164: Tires And Rims

    MAINTENANCE AND SERVICE Tires and Rims Tire profiles WARNING A minimum profile depth is prescribed for tires by law. Observe the legislation for the relevant Do not forget that the external damages, country. bulges and cracks on the tires may cause blow-out of the tire.
  • Page 165 "Tire pressure" table. issued in Ford Workshops is used. Do not use radial and transversed tires mixed on your vehicle. Use same type of...
  • Page 166 MAINTENANCE AND SERVICE Tires and Rims Check the tire pressure periodically to prevent WARNING CAUTION irregular tire wear. Your wheel is specially polished and covered Use snow chains only on the outer tyres of with a transparent protection layer to protect your vehicle.
  • Page 167 MAINTENANCE AND SERVICE Tires and Rims Wheel position replacement Wheel surfaces of your vehicle are polished specially and coated with protective transparent paint. Use your wheels in their original positions only. Or observe the following replacement chart. A wheel replacement other than the application specified below shall cause appearance problems.
  • Page 168 MAINTENANCE AND SERVICE Tires and Rims TIRE PRESSURE [Bar]  Tire Size Load Index Tire 6,25 6,75 7,25 7,75 8,25 8,75 9,00 Single ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 295/60 R22,5 9.00X22.5  150/147 Double ‐ ‐ 9000 ‐ 10000 ‐...
  • Page 169 MAINTENANCE AND SERVICE Tires and Rims DIAGNOSTIC CHART DIAGNOSTIC CHART FAULT POSSIBLE CAUSE OF THE FAULT FAULT POSSIBLE CAUSE OF THE FAULT • Vehicle is used with excessive load. If the vehicle skids to the • Brake adjustment is faulty side when brakes are •...
  • Page 170 MAINTENANCE AND SERVICE Tires and Rims Spare Wheel and Tire Replacement Jacking The Vehicle Do not jack the vehicle from the chassis arms. Jack can be mechanically geared type or hydraulic type. Before lifting the vehicle, park the vehicle on a level ground and apply the park brake.
  • Page 171 MAINTENANCE AND SERVICE Tires and Rims Spare Wheel and Tire Replacement CAUTION Carefully lower the spare tire. Take necessary precautions to prevent the tire from falling over your foot. Spare wheel is on the left side of the chassis on vehicles with single fuel tank. To remove the spare wheel from its seat, loosen four bolts connecting it to the holder with the 24 spanner on the toolbox.
  • Page 172 MAINTENANCE AND SERVICE Tires and Rims Side skirt opening mechanism Side skirt panel is moved to the outwards of the vehicle on direction 2 after it is released of its locks. Side skirt panel is released of its locks with the movement of yellow locks on both front and rear sides to the direction of 1.

  • Page 173: Driver Cab

    MAINTENANCE AND SERVICE Driver Cab Tilting The Cab: Vehicles without bed CAUTION Do not work under the cab before tilting it completely. This brings a fatal accident risk. CAUTION Do not tilt the cab uphill. As the gradient of the slope acts to move the cab in the closing direction, this may cause risk for the person under the cab.
  • Page 174 MAINTENANCE AND SERVICE Driver Cab Vehicles with bed b) Lift the latch on the cab tilt cylinder down. Cab tilt cylinder is located behind the fender on To use the jack, remove the specified cover. the right side of the vehicle. 1- On vehicles with manually controlled cab tilt cylinder: Use the brace provided in the toolbox of your...
  • Page 175 MAINTENANCE AND SERVICE Driver Cab Returning the cab to driving position: c) If the warning is illuminated on the display when you get in the vehicle, this means that cab is not locked correctly. Check it. CAUTION Fully open and close the latch on the cab tilt cylinder while you are tilting and bringing a) Lower the latch on the cab tilt cylinder up.
  • Page 176 • Check for oil leaks through the tilt cylinder, hoses, lift hydraulic line. 1) Lift the latch on the cab tilt cylinder down. • Please visit a Ford Trucks authorized dealership if the fault persists. On power cab tilt cylinders: Cab cannot be tilted •...

  • Page 177: Engine

    MAINTENANCE AND SERVICE Engine Running-in Daily Inspections • Check the coolant level. If the level is at minimum or less, add 50% distilled water and 50% antifreeze (WSS M97B44 D) mixture. • Check the brake hydraulic fluid level, add brake hydraulic fluid if the level is at minimum or less.
  • Page 178 Use oil with the specifications approved by the necessary precautions. Ford Otosan only for your engine. Using • Wait for 10 minutes to allow flowing of the oil improper oil for your engine may cause serious to the oil pan.
  • Page 179 500 km maximum. adding oil is required between 2 maintenance We advise you to have the engine oil adding operations. operations performed in Ford Otosan authorized dealerships. Add oil if the level is less than MIN, engine oil CAUTION filler cap is on the cylinder head cover.
  • Page 180 Engine After the measurement: CAUTION Low Engine Oil Pressure Turn the engine OFF. Contact a Ford Trucks a. If the engine oil level is not under MIN level Excessive oil is harmful for your engine. This Authorized Dealership. and oil level warning light is turned off after...
  • Page 181 5 times in 5 seconds. (This does not affect the • Lamp will light up for 15 seconds, and dim the fault. Please visit the nearest Ford Trucks function, and is not a sign of malfunction.) out completely. It is recommended to you to authorized dealership.
  • Page 182 MAINTENANCE AND SERVICE Engine On-chassis fuel filter (Fuel pre-filter) Fuel does not flow to the engine and system takes air when the vehicle runs out of fuel or when the low quality fuel is frozen in the filter. Remedial operation required Tractor vehicles On-chassis fuel filter (Fuel pre-filter) If the “water in fuel”...
  • Page 183 MAX marks when the engine is cold, Ensure that the antifreeze complies with the and it shall be inspected daily. Ford specifications when you are purchasing If the coolant level is lower than the MIN mark, antifreeze. Lime and other chemicals in the the x warning shall illuminate on the display.
  • Page 184 MAINTENANCE AND SERVICE Engine • Stop the engine considering the road safety. Contact a Ford Otosan Authorized Dealership CAUTION for the replacement of the air filter elements • Check the coolant level in the coolant after this warning is illuminated.
  • Page 185 MAINTENANCE AND SERVICE Engine WARNING Clutch fluid damages painted surfaces. Take necessary precautions to prevent spilling over the painted surfaces while adding fluid. Air filter is composed of 2 components: 1- outer filter 2- inner safety element Clutch fluid reservoir is placed under the front hood.
  • Page 186 MAINTENANCE AND SERVICE Engine Inspection and Cleaning of the Flyscreen You can do the below with Two Buttons: CAUTION Engine start up Dirty flyscreen prevents air flow to the Engine speed increase intercooler, thus to the radiator, and reduces Engine speed reducement the cooling capacity of the engine.
  • Page 187 MAINTENANCE AND SERVICE Engine CAUTION You may find more information on the maintenances and contact information for the Ford Trucks authorized dealerships in the Warranty Manual. Distance and engine operating hours to the maintenance are displayed on the displays of your vehicle.
  • Page 188 MAINTENANCE AND SERVICE Steering Steering Fluid Fluid level check: 4- The oil level must be between the lines 1- Tilt the cab. shown in the figure. For vehicles with 12.7 lt engine Add fluid if the fluid level is low. Steering system is very sensitive to foreign material such as dust, dirt etc.

  • Page 189: Towing The Vehicle

    MAINTENANCE AND SERVICE Towing the Vehicle Towing of the vehicle requires specialist knowledge that is not explained in this manual. Make sure that the vehicle is towed by specialist staff. Remove the cover on the front grille panel to install draw pin. Remove the draw pin and attach the towing cable.
  • Page 190 MAINTENANCE AND SERVICE Towing the Vehicle While towing your vehicle Procedures to be Performed: WARNING • If your engine is operating, have your vehicle towed as your engine is operated. If it is not CAUTION Do not tow the vehicle crosswise. possible to operate your engine, brake air pressure may be reduced after a while and this Risk of Accident...

  • Page 191: Electrical Systems

    Return the batteries to tion precautions and manners described in this Do not work with open fires or lights near bat- a FORD OTOSAN authorized dealership or a manual when you are dealing with the battery. teries. Do not smoke.
  • Page 192 MAINTENANCE AND SERVICE Electrical Systems Disconnecting the battery terminals WARNING There is a risk of short circuit when the positive terminals of the battery contact the vehicle parts. This may easily burn the explosive gas mixture. You and other people may get injured in an explosion.
  • Page 193 MAINTENANCE AND SERVICE Electrical Systems Connecting the battery terminals Checking the electrolyte level Open the upper connection profile of the step CAUTION bracket under the battery cover in the direction of the arrow. Remove the key from the ignition switch. Turn off all consumers.
  • Page 194 MAINTENANCE AND SERVICE Electrical Systems • Install the plugs. positive (+) terminal of the spare battery to the • Fit the battery cover. positive terminal of the vehicle battery, and negative (-) terminal of the spare battery to the WARNING negative terminal of the vehicle battery.
  • Page 195 MAINTENANCE AND SERVICE Electrical Systems Fuse and Relay Table...
  • Page 196 MAINTENANCE AND SERVICE Electrical Systems LANE DEPARTURE WARNING SYSTEM WARNING / EROGLONASSS SYSTEM IGNITION SUPPLY 24V POWER OUTPUT...
  • Page 197 MAINTENANCE AND SERVICE Electrical Systems EROGLONASS SYSTEM BRAKE LOCK VALVE ALTERNATOR W SIGNAL...
  • Page 198 MAINTENANCE AND SERVICE Electrical Systems LEFT SIGNAL SWITCH...
  • Page 199 MAINTENANCE AND SERVICE Electrical Systems BRAKE VALVE 20 A BCM TC AVAILABLE Fuse and Relay Table (Engine over) Amp. System PROTECTION BETWEEN THE ENGINE HEATER AND STARTER PROTECTION BETWEEN THE ALTERNATOR AND STARTER MEGA FUSE...

  • Page 200: Changing Bulbs

    MAINTENANCE AND SERVICE Changing Bulbs Use the covers on the door steps to replace 1- Pull the rubber part firmly 2- Open the headlamp rear cover by rotating it the low and high beam headlamp bulbs. counter-clockwise high beam:DTRL-21W low beam :70W...
  • Page 201 MAINTENANCE AND SERVICE Changing Bulbs Brake Lamp Turn Indicator Lamp (bayonet 21w) Brake Lamp (bayonet 21w) Fog Lamp (bayonet 21w) Reverse Lamp (bayonet 21w) Position Lamp (bayonet 5 w) Licence Plate Lamp (Led) Side Marker Lamp (Led) Rotate the bulb that will be replaced under slight pressure anticlockwise and remove it.
  • Page 202 MAINTENANCE AND SERVICE Changing Bulbs Dome Lamp CAUTION Do not touch the bulbs with your hands when you are replacing the halogen bulbs, otherwise the bulbs will never work again. Reflector (Led) Remove the Led lamp and renew by applying the procedure backwards. Unscrew the screws of the old reflector and renew it with new one.
  • Page 203 MAINTENANCE AND SERVICE Changing Bulbs Roof Lamp Front Fog Lamp 1- Lamp case 3- Bottom plate 1- Detach the electrical connector from its Remove the bulb and renew by applying the 2- Top cover 4- Connector and harness socket. procedure backwards. 2- Remove the socket from fog lamp by Take the upper cover off by removing 2 screws rotating it counter-clockwise.
  • Page 204 MAINTENANCE AND SERVICE Changing Bulbs Turn Indicator Lamp Reading Lamp Detach the electrical connector from its socket. Release the lamp covers from the tabs by pressing them from the ends on the direction Remove the bulb and renew by applying the of the arrow to replace the reading lamp bulbs.

  • Page 205: Suspension Systems

    MAINTENANCE AND SERVICE Suspension Systems WARNING CAUTION Bump stop It is recommended, for a longer life of the Bump stop shall be inspected regularly In case springs, that you have the spring U-bolt nut of wearing out a bump stop torques checked between the first range of Drive to a workshop.
  • Page 206 MAINTENANCE AND SERVICE Suspension Systems Wear Pad Check Type 1. Axle 2nd Axle 3rd Axle 4th Axle 35XXD 41XXD Check the grease condition of wear pads every week on X4 vehicles (except mixer vehicles), apply grease from the specified point if required.

  • Page 207: Locations Of The Tools In The Vehicle

    MAINTENANCE AND SERVICE Locations of the Tools in the Vehicle LOCATION LOCATION PART PART NAME W SLEEPER W/O SLEEPER PART PART NAME W SLEEPER W/O SLEEPER BEHIND TRAILER UNDER PASSENGER UNDER THE BEHIND CONNECTION WIRE THE BED JACK SEAT DRIVER’S SEAT TIRE INFLATION UNDER BEHIND...

  • Page 208: Questions And Remedies

    MAINTENANCE AND SERVICE Questions and Remedies FAULT CAUSE AND REMEDY ENGINE IS STALLING Transfer pump does not intake, check the front filter. Check main fuel filter. The hole on the fuel tank cover may be clogged. Open it. There is water in the fuel. Replace if necessary. There is air in the fuel injection system.
  • Page 209 MAINTENANCE AND SERVICE Questions and Remedies FAULT CAUSE AND REMEDY ENGINE IS Coolant level low. Top up. OVERHEATING An object may be blocking the front of the radiator. Check it. Radiator cores may be dirty. Clean the radiator. Water pump belt adjustment is wrong. Have it inspected by an authorized dealership. Exhaust system may be clogged, have it inspected.
  • Page 210 Engine is faulty. Drive to an authorized dealer to resolve the fault. PRODUCE POWER Exhaust or intake manifold is loose. Drive to an authorized dealer. Wrapping on turbine shaft bearings. It shall be repaired. Turbo pressure may be lower than necessary. You are recommended to contact nearest FORD OTOSAN authorized dealership.
  • Page 211 TECHNICAL SPECIFICATIONS...

  • Page 212: Labels

    TECHNICAL SPECIFICATIONS Labels Vehicle Identification Plate Over the right chassis arm of the vehicle: Engine label Vehicle identification plate is located under the Chassis number is placed under the front hood Metal label with the engine type and serial hood in the front of the cab. and chassis right side arm, and it has 17 digits.

  • Page 213: Fluid Filling Capacities

    ZF 16S 2230 TO-w/o INTARDER 15.4 ZF 16S 2530 TO-with INTARDER ZF 16S 2530 TO-w/o INTARDER 15.4L –25°C to –45°C FORD XSS-470 12.5 L 85W140 BC46-19K261-AB FORD XSS-470 (Tractor) 12.5 L 75W85 HC46-19K261-AA FORD XSS-510 18.5 L 85W140 BC46-19K261-AB DIFFERENTIAL BOX API GL-5...
  • Page 214 TECHNICAL SPECIFICATIONS Fluid filling capacities FORD SPECIFICATION  U SAGE AREA DESCRIPTON CAPACITY SAE NO. SPECIFICATION NO. 9 LT Vehicles 43 Lt ENGINE COOLANT 12.7 Lt Vehicles (with Intarder) 72 Lt WSS-M97B44-D (ANTIFREEZE) 12.7 Lt Vehicles (without Intarder) 54 Lt CAB LIFTER OIL 0.58 L...
  • Page 215 Engine coolant shall include at least 60% antifreeze to prevent freezing down to -52 °C. (**) This is used as required in maintenances. (***) Instead of lithium based chassis greases in operating conditions from-15°C to-40°C Refer to latest Ford Trucks Periodical Maintenance Sheet or contact a Ford authorized dealership for oil replacement intervals.

  • Page 216: Engine Specifications

    TECHNICAL SPECIFICATIONS Engine Specifications 9 LT 330 PS 12.7 LT 420 PS Number of cylinders Number of cylinders Displacement 9000cc Displacement 12700 cc Bore 115mm Bore 130 mm Compression ratio 17,6±0,5:1 Compression ratio 17 ± 0,5:1 Minimum Engine Speed Without Load 600±10 Minimum Engine Speed Without Load 550 ±...
  • Page 217 TECHNICAL SPECIFICATIONS Engine Specifications 12.7 LT 480 PS Number of cylinders Displacement 12700cc Bore 130 mm Compression ratio 17 ± 0,5:1 Minimum Engine Speed Without Load 550 ± 10 Maximum Engine Speed With Load: 1800 ± 20 Intake: 0.4mm Valve Clearance Exhaust: 2.4mm Ignition Sequence 1-5-3-6-2-4...

  • Page 218: Transmission Specifications

    TECHNICAL SPECIFICATIONS Transmission Specifications ZF 12 TX 2210 TD AMT ZF 16S 2230 HIGH HIGH HIGH HIGH 1ST GEAR 13.8 11.54 6TH GEAR 2.08 1.74 1ST GEAR 16.69 12.92 5TH GEAR 2.174 1.684 2ND GEAR 9.49 7.93 7TH GEAR 1.43 2ND GEAR 9.926 7.688...
  • Page 219 TECHNICAL SPECIFICATIONS Transmission Specifications ZF 16S 2530 ZF 16S 1630 HIGH HIGH HIGH HIGH 1ST GEAR 13.8 11.54 6TH GEAR 2.08 1.74 1ST GEAR 16.41 13.8 6TH GEAR 2.47 2.08 2ND GEAR 9.49 7.93 7TH GEAR 1.43 2ND GEAR 11.28 9.49 7TH GEAR 1.43...

  • Page 220: Product Range

    TECHNICAL SPECIFICATIONS Product Range FORD TRUCKS TRANSPORT SERIES 1833 2533 2542 2633 4142 2642 2642T 3233S 3242 3542 1842T 1848T 3542T 3543T...
  • Page 221 TECHNICAL SPECIFICATIONS Product Range FORD TRUCKS CONSTRUCTION SERIES 1833D 2533D 2542D 3233SD 3233CD 3242CD 3542D 3542M 3542P 3242M 3233M 4142M 4142P 4142D 3542T...

  • Page 222: Installation Of Upper Structure

    Installation of Upper structure You can access the web portal designed to - List of superstructure builders listed as be a guide for Ford Trucks upper structure recommended firm as per the inspections of manufacturers from the following address: Ford Otosan.
  • Page 223 MANUFACTURER FIRM Ford Otomotiv Sanayi A.S. Akpınar Mah. Hasan Basri Cad. No: 2 34885 Sancaktepe/Istanbul...

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