Summary of Contents for Red Jacket 880-051-1
- Page 1 Manual No: 051-330 ● Revision: H IQ Control Box Installation and Owner’s Manual Model: 880-051-1 880-052-1 880-058-1 880-059-1...
- Page 2 For the parts return procedure, please follow the instructions in the “General Returned Goods Policy” pages of the “Policies and Literature” section of the Veeder-Root North American Red Jacket Mechanical Products Price Book. Veeder-Root will not accept any return product without a Return Goods Authorization (RGA) number clearly printed on the outside of the package.
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Page 3: Table Of Contents
Table of Contents Introduction Safety Precautions ......................1 Installation and Wiring Instructions Determine the Motor Type ....................8 Programming the Motor Type ..................11 Setup Switch Chart ......................13 Initial Calibration ......................14 Troubleshooting Basic Indicator Functions ....................15 Description of Fault Conditions ..................15 Uncalibrated Controller...................15 Overcurrent Condition ....................15 Dry Run ........................16 Low AC Current ......................16... -
Page 4: Safety Precautions
In addition, the increasing number of dispensers at a station has demanded more than one pump per tank. Red Jacket’s IQ Control Box can be connected to additional control boxes to allow up to four pumps per tank with demand driven sequencing. This function can be set to alternate between pumps that initiate next dispensing events to average the wear on all of the pumps in the system. -
Page 5: Installation And Wiring Instructions
Figure 3. Belden 9462, or equivalent cable is acceptable. The RS-485 link between pump controllers is not intended to be connected to other Red Jacket electronic equipment such as Prolink, CPT, VSFC or other ATG devices. However, it may be necessary to break communications in PLLD or DPLLD applications as shown in Figure 4 and Figure 5. -
Page 6: Figure 2. -058, 059
IQ Control Box Installation and Owner’s Manual Safety Precautions OM- SHLD RS-485 CONNECTIONS 120V OR 240V TO PUMP FROM SUPPLY CONNECT TO WIRING MUST BE RATED 90˚C MIN. INSTALL IN CONDUIT FROM 2 HP MAX PANEL ELECTRICAL (MANIFOLDED UNITS DISPENSER GROUND ONLY) MAKE GROUND... -
Page 7: Figure 4. Wiring Diagram For Iq With Tls-350 Manifolded Plld Systems
IQ Control Box Installation and Owner’s Manual Safety Precautions TLS 350 CONSOLE 4-RELAY OUTPUT MODULE COM+ COM- SHLD TO PUMP 230VAC PUMP OUTPUT IQ2 COM + COM + POWER AREA OF CONSOLE VR RELAY RS-485 PRESSURE LINE LEAK CONTROLLER MODULE COMMUNICATION CABLE P1 PR... -
Page 8: Figure 5. Wiring Diagram For Iq Box With Tls-450 Manifolded Dplld Systems
IQ Control Box Installation and Owner’s Manual Safety Precautions COM+ COM- SHLD I/O Module TO PUMP 230VAC PUMP OUTPUT IQ2 COM + COM + VR RELAY RS-485 COMMUNICATION CABLE COM - COM+ COM- SHLD TO PUMP PUMP OUTPUT IQ1 230VAC DISPENSER HOOK 330-1.eps Figure 5. -
Page 9: Figure 6. Isotrol To Iq Box Wiring - 120 Volt Dispenser Signals
IQ Control Box Installation and Owner’s Manual Safety Precautions... -
Page 10: Figure 7. Isotrol To Iq Box Wiring - 230 Volt Dispenser Signals
IQ Control Box Installation and Owner’s Manual Safety Precautions... -
Page 11: Determine The Motor Type
IQ Control Box Installation and Owner’s Manual Determine the Motor Type Determine the Motor Type Warning! Disconnect, lock out, an tag power to the IQ Box at the panel before starting these steps. Determination of the Motor Type can be accomplished by measuring the resistance readings at the junction box in the STP and comparing to Table 1 or Table 2 below. -
Page 12: Table 2. Electrical Service Information (For Umps Containing A Faradyne Motor With End View B)
IQ Control Box Installation and Owner’s Manual Determine the Motor Type Table 1. Electrical Service Information (for UMPs Containing a Franklin Motor with End View A) Required power supply rating for 60 Hz, 1 phase pumps is 208 - 230 Vac. For 50 Hz, 1 phase pumps, required rating is 220 - 240 Vac. Voltage Fluctuation Range... -
Page 13: Table 3. Ump Model Dimensions
The optional trapper intake screen is available as a field installed accessory. Trapper options will increase the length of the UMP by 3.3 inches (83 mm). For installation instructions, see Red Jacket installation instructions #051-256-1. For models with floating suction adapter, add 2-3/8 inches (59 mm) and 4 pounds (1.8 kg). -
Page 14: Programming The Motor Type
IQ Control Box Installation and Owner’s Manual Programming the Motor Type Programming the Motor Type WARNING! Disconnect, lock out, and tag power to the IQ box at the panel before starting this procedure. 1. Open the IQ box cover. 2. Place the Bypass Jumper in the Bypass Position (Figure 9) 3. -
Page 15: Table 6. Reset/Cal Button And Led Indicator Actions
IQ Control Box Installation and Owner’s Manual Programming the Motor Type Table 5. Motor Type Programming Switch Position Number of Code LED Manufacturer Motor Flashes 1/3 60 Hz 3/4 60 Hz 1.5 60 Hz 2.0 60 Hz FRANKLIN 3/4 50 Hz 1.5 50 Hz 2.0 50 Hz SOLID... -
Page 16: Setup Switch Chart
IQ Control Box Installation and Owner’s Manual Setup Switch Chart WARNING! Disconnect, lock out, and tag power to the IQ box at the panel before starting these steps. 8. Disconnect power from the IQ Box. 9. Place the Bypass Jumper in the Normal Position. 10. -
Page 17: Initial Calibration
IQ Control Box Installation and Owner’s Manual Initial Calibration Initial Calibration Once all of the wiring is complete and the dip switch and jumpers are set the cover can be attached to the enclosure. Every controller in the system must be calibrated at this time. WARNING! Power to the controller should only be applied when all wiring is connected and the cover is installed. -
Page 18: Troubleshooting
Troubleshooting WARNING! If at any time during a troubleshooting procedure the enclosure must be opened, disconnect controller power prior to removal of the cover. The input terminals D1 and D2 are powered from the dispenser which is on a different circuit and may be energized even with the control box power disconnected. -
Page 19: Dry Run
Use this indicator to signal any pump that has run for more than 6 hours continuously. This may also indicate a nozzle that has not been properly stowed after dispensing. Contact Red Jacket Technical Support for additional troubleshooting information at 1-800-323-1799. - Page 20 For technical support, sales or other assistance, please visit: www.veeder.com...
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