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SMC Networks IZS4 Series Operation Manual

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Document No. IZ*-OMP0064 D
P r o d u c t
Ionizer
Model/Series
IZS4 Series
１

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  • Page 1 Document No. IZ*-OMP0064 D P r o d u c t Ionizer Model/Series IZS4 Series １...

  • Page 2: Table Of Contents

    Contents Safety Instructions ........................３ 1. How to Order ......................... ９ 1-1. Ionizer ............................... ９ 1-2. Accessories............................１０ 1-3. Option ..............................１１ 2. Installation ........................... １３ 2-1. Installation of ionizer ........................... １３ 2-1-1. Selection of piping port size ......................１３ 2-1-2.

  • Page 3: Safety Instructions

    Bar Type Ionizer Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions are categorized into three groups, "Caution", "Warning" and "Danger" depending on the level of hazard and damage, and the degree of emergency. They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC), Japan Industrial Standards (JIS) and other safety regulations...
  • Page 4 Bar Type Ionizer Safety Instructions Caution The product is provided for use in manufacturing industries. The product herein described is basically provided for use in manufacturing industries. If the product is being considered for use in other industries, consult SMC beforehand and exchange specifications or a contract if necessary.
  • Page 5 Selection Warning 1) These products are intended for use in general factory automation equipment. Consult SMC before hand when using this product for other intentions (See Warning No. 4 on page 4. 2) Use within the specified voltage and temperature range. Operation with a voltage other than that specified can cause malfunction, damage to the product, electric shock or fire.
  • Page 6 6) Do not directly touch the emitters with your finger or tools. Do not directly touch the emitter with your finger. If the emitter sticks to your finger, or electrical shock makes an instantaneous rapid body motion to escape from the shock, your body may touch the equipment around you, causing injury.
  • Page 7 5) Use a cable with sensor for connection of the ionizer, feedback sensor or auto balance sensor (high accuracy type), and do NOT disassemble or retrofit. 6) Ensure the safety of wiring and surrounding conditions before supplying power. 7) Do not connect or disconnect the connectors (including power source) while the power is being supplied.
  • Page 8 Maintenance and Inspection Warning High voltage caution -RISK OF ELECTRIC SHOCK- A high voltage generating circuit is These servicing instructions are for use by qualified personnel mounted onto this product. Make sure only. To reduce the risk of electric shock, do not perform any to check that the power supply is servicing other than that contained in the operating instructions stopped when performing maintenance.

  • Page 9: How To Order

    1. How to Order 1-1. Ionizer Type ● Standard type - 1600 - 10 42 - 1600 Bar type ● ● Made to Order ● Sensor Type ● Symbol Sensor IZS41 IZS42 Feedback sensor type ● ● Dual AC type Without sensor ●...

  • Page 10: Accessories

    1-2. Accessories Emitter cartridge (Common for IZS40, IZS41 and IZS42) － Ｎ□ IZS40 ● Emitter cartridge type/ Materials Tungsten Symbol Type Material (Cartridge color: White) Ｔ High speed Tungsten static neutralization cartridge Silicon Energy saving Tungsten static neutralization cartridge Silicon Tungsten Energy saving high-efficiency cartridge...
  • Page 11 External sensor (Common for IZS41 and IZS42) － IZS31 D□ ● Sensor type Feedback sensor Auto balance sensor [high accuracy type] Note) External sensor cannot be used for IZS40. Feedback sensor cannot be used for IZS42. IZS31-DF IZS31-DG 1-3. Option Drop prevention cover (Common for IZS40, IZS41 and IZS42) －...
  • Page 12 AC adapter AC adapter for IZS40 － IZF10 C□ ● AC adapter AC adapter (AC cord attached) AC adapter (Without AC cord) Note) AC cord is only for use in Japan. (Rated voltage 125V, plug JIS C8303, inlet IEC60320-C8) AC adapter for IZS41 and IZS42 －...

  • Page 13: Installation

    Remote controller (Common for IZS41 and IZS42) IZS41 － Note) Remote controller cannot be used for IZS40. (Batteries are not supplied.) (2pcs. of AA A sized battery) e-con connector (IZS40) Connector used for IZS40. ZS-28-C Cleaning kit (Common for IZS40, IZS41 and IZS42) IZS30 －...

  • Page 14: Distance For Installation

    Recommended piping port size Bar length mm Emitter cartridge One-touch Applicable tube type fitting symbol O.D. mm Single end piping Double ends piping φ6 340 to 640 340 to 1300 High speed φ8 340 to 1300 340 to 2500 static neutralization cartridge φ10 340 to 2500 340 to 2500...

  • Page 15: Mounting And Installation Of The Bracket

    2-1-3. Mounting and installation of the bracket 1) End bracket Mount an end bracket to both ends of the ionizer body using screws supplied accessories. M4 screw Tightening torque: 1.3 to 1.5Nm 2) Intermediate bracket (for bar lengths of 820mm or more) Match the groove of the ionizer body and protrusion of the intermediate bracket, and slide the bracket from the end of the ionizer body.

  • Page 16: Installation Of The External Sensor

    2-2. Installation of the external sensor Feedback sensor and auto balance sensor (high accuracy type) are available for the external sensor. External sensor cannot be used for some ionizer models. IZS40: No external sensor shall be used. IZS41: Feedback sensor and auto balance sensor (high accuracy type) may be used. IZS42: Auto balance sensor (high accuracy type) may be used.

  • Page 17: Routing Of Cables

    <Auto balance sensor (high accuracy type)> Mount a metal plate directly beneath the ionizer so that the metal plate faces the ionizer. Offset voltage may vary depending on the installation environment. Install the auto balance sensor at the same level as the workpiece. The recommended distance between the auto balance sensor (high accuracy type) and the ionizer is 100 to 2000mm.

  • Page 18: Transition Wiring Of Ionizer

    2) Transition wiring cable (Transition wiring is not possible with IZS40.) This cable is used for connection between ionizers. When connecting and disconnecting the transition wiring cables, hold the claws of the plugs together with the plug bodies, and insert or pull out straight. Connection and removal of the plugs with excessive force may damage the connecting parts and also cause malfunction.
  • Page 19 No. of IZS42 ionizers connectible in a transition wiring (without external sensor) Symbol Power supply cable length: 3m Power supply cable length: 10m for bar Transition wiring cable length (same cable length) m Transition wiring cable length (same cable length) m length 4pcs.

  • Page 20: Descriptions And Functions Of The Panel

    3. Descriptions and Functions of the Panel IZS40 Description Panel indication Type Operation Turns ON when power is supplied, and blinks when power supply voltage failure or Power supply LED MAIN LED (Green) CPU operation failure. Ion discharge/ Incorrect high Turns ON (green) when ions are discharged, and blinks (red) when incorrect ion ION/HV LED (Green)/ LED (Red)
  • Page 21 IZS41, IZS42 Description Panel indication Type Operation Turns ON when power is supplied, and blinks when power supply voltage failure or Power supply LED MAIN LED (Green) CPU operation failure. Turns ON green when ion discharge, blinks green when overcurrent output, and Ion discharge/ Incorrect high turn ON red when incorrect ion discharge.

  • Page 22: Wiring Of Cables

    4. Wiring of Cables Wire cables according to the circuitry and wiring chart. 4-1. Grounding of F.G. cable Make sure to ground the F.G. cable (green) with a resistance of 100 ohms or less. The F.G. cable is used as a reference electric potential for static neutralization. If the ground terminal F.G. is not grounded, the ionizer will not be able to achieve the optimal offset voltage.

  • Page 23: Wiring Of Izs41 And Izs42

    Ionizer (IZS40) Shield Brown +24 V Power Blue supply Green 24 VDC 4 (Unused) When an ionizer is used in DC mode, make sure to ground the F.G. cable (green) and 0 V cable (blue) of the input power supply with a resistance of 100 ohms or less. Without grounding the F.G. terminal, the ionizers and/or power supply in connection may be damaged.
  • Page 24 1) NPN type Shield Ionizer (IZS41, IZS42) Green: F.G. +24V F.G. Brown (2pcs.): +24 VDC +24 V Power DC/DC Blue (2pcs.): 0 V supply 24 VDC F.G. INPUT F.G. OUTPUT +24V Light green: Insulation circuit (Photo coupler) Discharge stop signal +24V Gray: Insulation circuit...
  • Page 25 2) PNP type Shield Ionizer (IZS41, IZS42) Green: F.G. F.G. +24V Brown (2pcs.): +24 V +24 VDC Power DC/DC Blue (2pcs.): 0 V supply 24 VDC F.G. F.G. OUTPUT INPUT Light green: Insulation circuit (Photo coupler) Discharge stop signal Gray: Insulation circuit (Photo coupler) Maintenance detection...

  • Page 26: Timingchart

    4-4. Timingchart 4-4-1.IZS40 1) During operation During operation Power Power Power Indication on Signal name Status the panel Stop Operate Operate operation ― Power supply 24 VDC Power supply (green) MAIN Ion discharge (green) ION / HV Incorrect high voltage (red) Generat Ion generating status Stop...

  • Page 27: Izs41, Izs42

    4-4-2. IZS41, IZS42 1) During operation using internal sensor or feedback sensor, During automatic operation using auto balance sensor (high accuracy type), During maintenance detection operation (when maintenance signal is ON) During operation Maintenance detection operation Stop ion Power Stop ion Stop ion Indication dischargeOFF...
  • Page 28 2) During manual operation Manual operation is an operation mode that is enabled when the Operation Mode Set Switch is set to MAN with the auto balance sensor (high accuracy type) connected. During manual operation Stop ion Balance Stop ion Stop ion Sensor Balance...
  • Page 29 3) At abnormal power supply, abnormal high voltage, over current with output circuit With power supply failure With incorrect high voltage With overcurrent output Power Power Power Power Power Power Indication Error Error Error Signal name on the Status Normal Normal Incorrect Failure...
  • Page 30 4) At abnormal operation of feedback sensor, auto balance sensor (high accuracy type), CPU With sensor failure With CPU failure Power Power Power Power Indication Error Error Signal name on the Status Normal Sensor Failure Normal Failure Normal panel operation failure recovered operation...
  • Page 31 5) During abnormal manual operation During abnormal manual operation Stop ion Balance Power Error(Balance discharge Power Indication complete adjustment failure) Signal name on the Status Power Balance Failure Adjusting Adjusting panel incomplete recovered balance balance Operate ― Power supply 24 VDC ―...

  • Page 32: Function

    5. Function 5-1. Operation modes This product has 4 operation modes AC mode, dual AC mode, sensing AC mode and DC mode. The applicable operation mode varies depending on the model. Ionizer operation modes AC mode (During continuous static neutralization operation) IZS40 DC mode (Either positive ions or negative ions are continuously discharged during operation)

  • Page 33: Operation Modes Of Izs41

    5-1-2. Operation modes of IZS41 1) AC mode AC mode has three operation modes shown below. Continuous static neutralization operation mode Sensor inside the ionizer detects the ion condition around the ionizer. When there is an ion imbalance, the ionizer generates ions of different polarity alternately to de-ionize and achieve the optimum offset voltage. When operating in this mode, set the operation mode select switch to "AUTO".
  • Page 34 Automatic operation mode (When auto balance sensor [high accuracy type] is used) When selecting this operation mode, connect the auto balance sensor (high accuracy type) to the ionizer, and set the Operation Mode Set Switch to "AUTO". In the automatic operation mode, the ionizer maintains the optimal offset voltage with the auto balance sensor (high accuracy type) detecting ions which are generated from the ionizer.

  • Page 35: Operation Modes Of Izs42

    3) DC mode Positive ("+") or Negative ("-") ions are generated according to either polarity set for FREQ SELECT. 5-1-3. Operation modes of IZS42 In the dual AC mode, ions of different polarity are generated alternately from emitters positioned next to each other, and either "+"...

  • Page 36: Adjustment Of Offset Voltage

    Frequency (Hz), Remote controller Frequency Set Switch set No. IZS40 IZS41 IZS42 Remote Remote controller *1 controller *1 DC　+ DC　+ DC　- DC　- *1: Set when remote controller is used. 5-3. Adjustment of offset voltage Offset voltage of the ionizer is adjusted before shipment. However, readjustment might be required depending on the installation environment when offset voltage adjustment can be performed.

  • Page 37: Offset Voltage Adjustment By Manual Operation

    5-3-2. Offset voltage adjustment by manual operation Applicable models: IZS41, IZS42 In the offset voltage adjustment manual operation, the auto balance sensor (high accuracy type) detects the offset voltage and shall maintain an optimal balance. For this reason, install the auto balance sensor (high accuracy type) at a position where the offset voltage is required to be adjusted (e.g.

  • Page 38: Id Number Settings

    5-4. ID number settings Applicable models: IZS41, IZS42 When more than one ionizer is installed in relatively close proximity to each other, ID numbers are set to identify the ionizers for set value change using a remote controller. ID numbers from 0 to 15 can be set for a total of 16 ionizers. Use a rotary switch with an ID indicator setting. ID number set switch (Fig.

  • Page 39: Maintenance Detector

    5-6. Maintenance detector Models with maintenance detection function: IZS41, IZS42 If the ionizer is used for a long time, contamination such as dust can stick to the emitters, reducing the static neutralization performance. For this reason, IZS41 and IZS42 have a maintenance detecting function. Maintenance detection is performed when a maintenance detection signal from an emitter is input.

  • Page 40: Alarms For Izs41 And Izs42

    5-7-2. Alarms for IZS41 and IZS42 LED displays Blinking LED Ionizer operation after How to release error Alarm name Output signal LED ON Description (Blinks at 1Hz) generating alarm after recovery When static neutralization Input ion discharge signal, Maintenance performance deteriorates due to ―...
  • Page 41 3) Output overcurrent (Applicable models: IZS41, IZS42) When current which flows through the circuit exceeds that specified due to a load which is connected to the maintenance detection output or abnormal output being too small, output will be turned OFF to protect the output circuit, and the abnormality will be notified by blinking ION/HV (green).

  • Page 42: Remote Controller

    5-8. Remote controller 5-8-1. Outline Applicable models: IZS41, IZS42 An infrared ray type remote controller is used for these models. Communication cannot be established if there are obstacles between the remote controller and ionizer. When operating with a remote controller, install the ionizer with the receiving part exposed, and point the sending part of the remote controller at the receiving part of the ionizer.

  • Page 43: Operation With Remote Controller

    Flow of settings Setting of ID number ID key ON Setting of ID number MODE key ON Setting of frequency Offset voltage adjustment Set with the ∧ key Internal sensor ON/OFF Setting of maintenance and/or ∨ keyindicated detection level Set with the ∧ key as ZERO ADJ.
  • Page 44 1) ID number setting For ID number setting, press the ID key of the remote controller, and then, press the ID number from 0 to 15 to set. When the ID key is pressed, an LED on the upper right of the key turns ON, and it turns OFF when the ID number is set.
  • Page 45 3) Offset voltage adjustment Offset voltage can be adjusted using the ∧ key or ∨ key with an indication of ZERO ADJ. Pressing ∧ key increases positive ions (LED 1 blinks), and pressing ∨ key increases negative ions (LED 4 blinks).
  • Page 46 5) Maintenance alarm setting (Default level: L) Settings of the maintenance alarm can be performed with the Maintenance detecting level: L MODE key and NDL key which is indicated as FUNCTION. NDL key is enabled by pressing the MODE key. Every time the NDL key is pressed, the maintenance detecting level is changed Maintenance detecting level: M from L (low), M (middle), and to H (high) in turn.

  • Page 47: Performance

    6. Performance Performance data shown in this chapter is based on an electrified plate (dimensions: 150 x 150mm, electrostatic capacity: 20pF) defined by ANSI standard (ANSI/ESD STM3.1-2006). This data can be used as a guideline for selection, as the performance data may vary depending on the material and size of the workpiece. 6-1.
  • Page 48 3) With Energy saving static neutralization cartridge 4) With Energy saving high-efficiency cartridge With air purge, For IZS41-1120J-F With air purge, For IZS41-1120V-F 0.1MPa 0.1MPa 0.2MPa 0.2MPa 0.3MPa 0.3MPa 0.4MPa 0.4MPa 0.5MPa 0.5MPa 1000 1500 2000 1200 1500 設置距離 mm 設置距離...

  • Page 49: Potential Amplitude

    6-2. Potential Amplitude Supply pressure: 0.3 MPa Applicable models: IZS40, IZS41 Applicable models: IZS42 1) With High speed static neutralization cartridge, 2) With High speed static neutralization cartridge, For IZS40-1120□, IZS41-1120□ For IZS42-1120□ 2000 1750 1500 1250 0.1Hz 1000 30Hz 30Hz 1000 1500...

  • Page 50: Static Neutralization Range

    6-3. Static Neutralization Range Frequency: 30Hz Applicable models: IZS40, IZS41 1) Supply pressure: 0 MPa For IZS40-1120□/J/V, IZS41-1120□/J/V イオナイザ 横方向 イオナイザ前後方向 mm 250 200 150 100 50 100 150 200 250 150 100 50 0 50 100 150 150 100 50 0 50 100 150 (2 5 0 ) (2 0 0 )
  • Page 51 4) With Energy saving high-efficiency cartridge, Supply pressure: 0.3 MPa For IZS40-1120V, IZS41-1120V イオナイザ 横方向 イオナイザ前後方向 mm 250 200 150 100 50 100 150 200 250 150 100 50 0 50 100 150 150 100 50 0 50 100 150 ( 2 5 0 ) (200) (150)
  • Page 52 3) With Energy saving static neutralization cartridge, Supply pressure: 0.3 MPa For IZS42-1120J イオナイザ 横方向 イオナイザ前後方向 mm 250 200 150 100 50 100 150 200 250 150 100 50 0 50 100 150 150 100 50 0 50 100 150 (2 5 0 ) (2 0 0 ) (1 5 0 )

  • Page 53: Discharge Time And Offset Voltage At Installation Levels Of Feedback Sensor

    6-4. Discharge time and offset voltage at installation levels of feedback sensor Applicable model: IZS41 It is recommended to install a feedback sensor at a level of 50mm or less. However, if the sensor is installed at a higher level than recommended, use the data shown below as reference. With high speed static neutralization cartridge, Supply pressure: 0.1 MPa (Per one cartridge: 8.6L/min (ANR)) Frequency: 30Hz...

  • Page 54: Flow - Pressure Characteristics

    6-5. Flow - Pressure characteristics 1) With high speed 2) With Energy saving 3) With Energy saving static neutralization cartridge static neutralization cartridge high-efficiency cartridge 1000 IZS4□-2500 IZS4□-2500 IZS4□-2500 2320 2320 2320 1900 1900 1900 1600 1600 1600 1300 1300 1300 1120 1120...

  • Page 55: Dimensions

    7. Dimensions Ionizer/ IZS40 ５５...
  • Page 56 Ionizer/ IZS41, IZS42 ５６...
  • Page 57 Feedback sensor/ IZS31-DF Head Amplifier Detecting port Auto balance sensor (high accuracy type)/ IZS31-DG Head Amplifier Detecting port 2 x Counterbore 6.6, Depth 5.7 (Height of thread bearing surface 8.8) ５７...
  • Page 58 Power supply cable IZS40-CP Model L(mm) IZS40-CP 3000 IZS40-CPZ 9850 IZS41-CP Model L(mm) IZS41-CP 3000 IZS41-CPZ 9850 Shielding w ire Transition wiring cable/ IZS41-CF Model L(mm) IZS41-CF02 2000 IZS41-CF05 5000 IZS41-CF08 8000 AC adapter IZF10-CG1 (With AC cord) AC cord AC adapter IZF10-CG2 (Without AC cord) Inlet IEC60320-C8...
  • Page 59 IZS41-CG1 (With AC cord) AC cord AC adapter IZS41-CG2 (Without AC cord) Inlet IEC60320-C8 AC adapter Remote controller/ IZS41-RC Infrared rays generating part 2 AAA batteries to be set ５９...

  • Page 60: Specifications

    8. Specifications Ionizer Ionizer model IZS40 IZS41-□□(NPN) IZS41-□□P(PNP) IZS42-□□(NPN) IZS42-□□P(PNP) Ion generation method Corona discharge type Method of applying voltage AC,DC AC, Sensing AC, DC Dual AC Applied voltage +/ - 7,000 V +/ - 6,000 V Offset voltage Within +/ - 30 V Fluid Air (Clean dry air) Operating pressure...
  • Page 61 AC adapter Model IZF10-CG, IZS41-CG Input voltage 100VAC to 240VAC, 50/ 60Hz Output voltage 24VDC +/-5% Output current Ambient temperature 0 to 40 35 to 65% Rh Ambient humidity (With no condensation) Weight 220g Standards/ Directive CE, UL,CSA Remote controller Model IZS41-RC Type...

  • Page 62: Troubleshooting

    9. Troubleshooting ６２...

  • Page 63: Maintenance

    10. Maintenance Warning A high voltage generating circuit is mounted onto this product. Verify that the power supply is OFF when performing maintenance. When compressed air is supplied to the product, shutoff the supply before performing any maintenance operation. Never disassemble or modify the product, as this can cause loss of product functionality, and a risk of electric shock and earth leakage.
  • Page 64 Saturate the felt end of the emitter cleaning kit with alcohol Cleaning kit and insert it into the back of the emitter cartridge. Turn the tool for several rotations to thoroughly remove dirt. If it is not possible to thoroughly remove the dirt using the felt end of the cleaning kit, the rubber-bonded whetstone should be used in the same procedure as described for that of the felt end.
  • Page 65 b. Insert a new felt or rubber-bonded whetstone tip into the cleaning kit using the reverse procedure as the removal. The felt and the rubber-bonded whetstone tips are rectangular, and the inserting orientation is specified. The end of the rubber-bonded whetstone tip will stick out of the cleaning kit end for 1mm. Do not push it in too much.
  • Page 66 Revision history Revision A (Dec 4, 2012) Revision to "Recommended piping bore size" table (p9) Revision to "One-touch fitting selection (Non-standard bar length)" table (p14) Revision to the note (p27 to p31) Addition of "9. Troubleshooting" (p62) Revision B (May 28, 2013) Revision to the note (p8) Revision to the electrode cleaning kit (p13) Removal of the description about cleaning from (p39), and addition of "10.

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