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CPI CMP 200 Installation Manual

X-ray generator
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CPI Canada Inc.
2.1.0
INTRODUCTION ...................................................................................................................................... 2-2
2.2.0
UNPACKING ............................................................................................................................................ 2-2
2.3.0
REMOVING THE GENERATOR COVER ................................................................................................. 2-2
2.4.0
MAJOR COMPONENT LAYOUT .............................................................................................................. 2-3
2.5.0
EQUIPMENT PLACEMENT ..................................................................................................................... 2-3
2.5.1
Main Cabinet ......................................................................................................................................... 2-3
2.5.2
Control Console .................................................................................................................................... 2-3
2.5.3
Anchoring the Generator to the Floor ................................................................................................... 2-5
2.6.0
WIRING TO THE GENERATOR ............................................................................................................... 2-5
2.6.1
Control Console .................................................................................................................................... 2-6
2.6.2
Hand Switch (Optional) ......................................................................................................................... 2-9
2.6.3
X-ray Tube Stator Cable ..................................................................................................................... 2-10
2.6.4
Checking the Connection of the X-ray Tube Stator Cable .................................................................. 2-12
2.6.5
Power Line Mains................................................................................................................................ 2-12
2.6.6
High Voltage Cables ........................................................................................................................... 2-15
2.6.7
X-Ray Tube Housing Ground .............................................................................................................. 2-17
2.6.8
Room Equipment ................................................................................................................................ 2-17
2.6.9
Emergency Power Off / Power Distribution Relay .............................................................................. 2-17
2.6.10
Safety Interlocks.................................................................................................................................. 2-17
2.7.0
LOW-SPEED STARTER TUBE COMPATIBILITY .................................................................................. 2-17
2.7.1
Setting 120 / 240 VAC Boost Voltage ................................................................................................. 2-18
2.8.0
PROGRAMMING THE DUAL-SPEED STARTER .................................................................................. 2-18
2.8.1
2.8.2
2.8.3
Programming DIP switch SW3 for DSS Board #903132-xx .............................................................. 2-23
2.8.4
Inspecting DIP switch SW8 setting for DSS Board #903132-xx ......................................................... 2-26
2.8.5
Configuring dual-speed starter 901297-15 / 901298-15 ..................................................................... 2-27
2.9.0
GENERATOR CONTROL BOARD DIP SWITCH SETTINGS ................................................................ 2-28
2.10.0
INITIAL RUN-UP ..................................................................................................................................... 2-28
2.10.1
Auxiliary Transformer Line Voltage Tap Selection .............................................................................. 2-28
2.10.2
Initial Voltage Measurements .............................................................................................................. 2-30
2.11.0
A AUTO CALIBRATION ............................................................................................................. 2-31
2.12.0
FINAL CHECKS ...................................................................................................................................... 2-31
Use and disclosure is subject to the restrictions on the title page of this CPI document.
X-Ray Generator Service Manual
CMP 200
CHAPTER 2
INSTALLATION
CONTENTS:
Ch # 901476-02
Rev. P
2
Installation
Page 2-1

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  • Page 1: Table Of Contents

    2.11.0 TUBE A AUTO CALIBRATION ......................2-31 2.12.0 FINAL CHECKS ............................2-31 Use and disclosure is subject to the restrictions on the title page of this CPI document.  X-Ray Generator Service Manual Ch # 901476-02 Rev. P Page 2-1...

  • Page 2: Introduction

    Remove and set aside the screws and washers securing the cover to the generator chassis. Carefully lift the cover off the chassis. Use and disclosure is subject to the restrictions on the title page of this CPI document.  Page 2-2...

  • Page 3: Major Component Layout

    Ensure that the console is mounted at a height and angle to allow for easy viewing of the displays. • If the optional CPI pedestal stand (membrane console) is to be used for the console mounting, follow the mounting instructions supplied with the stand.
  • Page 4 One set of holes is spaced at 100 mm, and the other set is spaced at 75 mm. CPI recommends the use of the 100 mm spaced VESA holes. Line up the back plate with the touchscreen (observe orientation). Attach the base using the screws provided. See figure 2-1.

  • Page 5: Anchoring The Generator To The Floor

    These must be supplied by the installer. EXCESS LENGTHS OF CABLING MUST NEVER BE BUNDLED UP AND STORED INSIDE THE GENERATOR. Use and disclosure is subject to the restrictions on the title page of this CPI document.  CMP 200...

  • Page 6: Control Console

    X-ray tube ground connection. Note that this ground wire is required for EMC compliance only. It has no safety impact. Use and disclosure is subject to the restrictions on the title page of this CPI document. ...
  • Page 7 CONTROL BOARD AND MINI CONSOLE BOARD. VERIFY THAT THE CONSOLE CABLE HAS BEEN CONNECTED CORRECTLY PRIOR TO POWERING UP THE GENERATOR. Use and disclosure is subject to the restrictions on the title page of this CPI document.  CMP 200...
  • Page 8 J19 on the generator control board. INCORRECT CONNECTIONS OR USE OF UNAPPROVED EQUIPMENT MAY RESULT IN INJURY OR EQUIPMENT DAMAGE. Use and disclosure is subject to the restrictions on the title page of this CPI document.  Page 2-8 CMP 200...

  • Page 9: Hand Switch (Optional)

    “D” connector. This connects to J3 on the membrane console or to HS on the touchscreen console. A male 9 pin subminiature “D” connector will need to be provided by the installer if the CPI supplied hand switch is not used.

  • Page 10: X-Ray Tube Stator Cable

    Connect the X-ray tube stator cable to J7 on the HV auxiliary board as per the table above. Perform the procedure, Checking the Connection of the X-ray Tube Stator Cable, described in the following section. Use and disclosure is subject to the restrictions on the title page of this CPI document.  Page 2-10...
  • Page 11 Figure 2-6. Connect the X-ray tube stator cable to the X-ray stator cable connector as shown in Figure 2-6. Use and disclosure is subject to the restrictions on the title page of this CPI document.  X-Ray Generator Service Manual Ch # 901476-02 Rev.

  • Page 12: Checking The Connection Of The X-Ray Tube Stator Cable

    Pass the AC mains cable through the cable clamp at the upper rear of the generator cabinet, adjacent to the main fuses. Tighten the clamps to secure the cable. Use and disclosure is subject to the restrictions on the title page of this CPI document. ...
  • Page 13 7 (178) 5 (127) 5 (127) 1P Configurations *Dimensions are in inches (mm) Use and disclosure is subject to the restrictions on the title page of this CPI document.  CMP 200 X-Ray Generator Service Manual Ch # 901476-02 Rev. P...
  • Page 14 Installation CPI Canada Inc. 2.6.5 Power Line Mains (Cont) Figure 2-8: Generator mains connection Use and disclosure is subject to the restrictions on the title page of this CPI document.  Page 2-14 CMP 200 X-Ray Generator Service Manual Ch # 901476-02...

  • Page 15: High Voltage Cables

    -CATHODE- +ANODE+ CMPTANK.CDR Figure 2-9A: HV connector identification Figure 9B: HV cable and socket Use and disclosure is subject to the restrictions on the title page of this CPI document.  X-Ray Generator Service Manual Ch # 901476-02 Rev. P...
  • Page 16 HV cable and the HVM. 10. After verifying normal X-ray generator operations, re-tighten the Threaded Rings connecting to the HV Sockets and the X-ray tube. Use and disclosure is subject to the restrictions on the title page of this CPI document.  Page 2-16...

  • Page 17: X-Ray Tube Housing Ground

    LOW-SPEED STARTER TUBE COMPATIBILITY ® ® The Low Speed Starter is integrated into the H.V. Auxiliary Board within the CMP 200 and CMP 200 generators. The phase-shift capacitor is chassis-mounted as shown in figure 1-4. Use and disclosure is subject to the restrictions on the title page of this CPI document.

  • Page 18: Setting 120 / 240 Vac Boost Voltage

    Before continuing, note the phase-shift capacitor value is compatible with your X-ray tube stator. Please refer to table 1, in the supplement, X-ray Tube Start Compatibility Tables in this manual. If the value of the phase-shift capacitor is not compatible with the desired X-ray tube stator type, please contact CPI product support for assistance.

  • Page 19: Eprom Type / Dual-Speed Starter - Applies Only To Dss Board #728877-06

    SUBASSEMBLIES 901297-XX AND 901298-XX. EEPROM* - Electrically Erasable Programmable Read Only Memory EPROM** - Electrically Programmable Read Only Memory Use and disclosure is subject to the restrictions on the title page of this CPI document.  CMP 200 X-Ray Generator Service Manual Ch # 901476-02 Rev.

  • Page 20: Tube Type Setting On Dip Switch Sw1 For Dss Boards #728877-06 And #903132-02

    1, note the part number of the dual-speed starter in your generator. This is printed on a the back of the mounting plate, opposite the board assembly (see Use and disclosure is subject to the restrictions on the title page of this CPI document. ...
  • Page 21 PROGRAMMED FOR HIGH SPEED OPERATION ONLY. REFER TO THE TUBE SELECTION SECTION IN CHAPTER 3C FOR THE PROCEDURE TO DO THIS. Use and disclosure is subject to the restrictions on the title page of this CPI document.  CMP 200...
  • Page 22 ONLY. DEPENDING ON MANUFACTURER, YOUR DIP SWITCH STYLE MAY VARY. PLEASE NOTE THE ON / OFF POSITIONS CAREFULLY FOR YOUR UNIT. Figure 2-10: Dual-Speed Starter DIP switch SW1 Use and disclosure is subject to the restrictions on the title page of this CPI document.  Page 2-22...

  • Page 23: Programming Dip Switch Sw3 For Dss Board #903132-Xx

    Example above is configured for a panel assembly 9XXXXX-12, 400V Line Input. See the next two tables for a list of all the Tab number and their corresponding DIP switch SW3 settings. Use and disclosure is subject to the restrictions on the title page of this CPI document.  CMP 200...
  • Page 24 Programming DIP switch SW3 for DSS Board #903132-xx (Cont) Generator input Tab Number SW3 Setting Voltage 400 V Use and disclosure is subject to the restrictions on the title page of this CPI document.  Page 2-24 CMP 200 X-Ray Generator Service Manual Ch # 901476-02...
  • Page 25 Programming DIP switch SW3 for DSS Board #903132-xx (Cont) Generator input Tab Number SW3 Setting Voltage 480 V Use and disclosure is subject to the restrictions on the title page of this CPI document.  CMP 200 X-Ray Generator Service Manual Ch # 901476-02 Rev. P...

  • Page 26: Inspecting Dip Switch Sw8 Setting For Dss Board #903132-Xx

    DIFFERENT FROM THE ABOVE SETTING WILL RESULT IN IMPROPER ANODE RPM WHICH CAN CAUSE OVERHEATING AND/OR DAMAGE TO THE X-RAY TUBE. Use and disclosure is subject to the restrictions on the title page of this CPI document.  Page 2-26...

  • Page 27: Configuring Dual-Speed Starter 901297-15 / 901298-15

    STARTER STARTER BOARD BOARD CMP200_FIG2-11A.CDR Figure 2-11: Selection of phase shift capacitance Use and disclosure is subject to the restrictions on the title page of this CPI document.  X-Ray Generator Service Manual Ch # 901476-02 Rev. P Page 2-27...

  • Page 28: Generator Control Board Dip Switch Settings

    Verify that the mains voltage and current capacity is correct for the generator installation per Generator Power Requirements in chapter 1. Use and disclosure is subject to the restrictions on the title page of this CPI document.  Page 2-28...
  • Page 29 400V or the 480V tap on the transformer primary. This is set to the 400 or 480V tap to match the line voltage specified at the time of the order. Refer to figure 2-12. Use and disclosure is subject to the restrictions on the title page of this CPI document. ...

  • Page 30: Initial Voltage Measurements

    Confirm that the auxiliary transformer line voltage taps are set to the appropriate position as per the measured line voltage. ___ Check Use and disclosure is subject to the restrictions on the title page of this CPI document.  Page 2-30...

  • Page 31: Tube Ma Auto Calibration

    THE INSTALLER SHOULD ENSURE THAT ALL CABLE CONNECTIONS TO THE GENERATOR ARE SECURE, AND ALL CABLES EXTERNAL TO THE GENERATOR ARE ADEQUATELY PROTECTED AGAINST ACCIDENTAL DISCONNECTION. Use and disclosure is subject to the restrictions on the title page of this CPI document.  CMP 200...
  • Page 32 Installation CPI Canada Inc. (This page intentionally left blank) Use and disclosure is subject to the restrictions on the title page of this CPI document.  Page 2-32 CMP 200 X-Ray Generator Service Manual Ch # 901476-02 Rev. P...

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