Ferroflex Aluminum Rolling Up High Speed Door Instruction Manual

Aluminum rolling-up door

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Instruction manual
Aluminum rolling-up door
MOT-A14
Rev.1

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Summary of Contents for Ferroflex Aluminum Rolling Up High Speed Door

  • Page 1 Instruction manual Aluminum rolling-up door MOT-A14 Rev.1...
  • Page 2 DECLARATION OF PERFORMANCE Model: Aluminum Rolling Up High Speed Door For the use as Industrial High Speed door for pedestrian and vehicle traffic. Evaluation and Verification System of constancy of performance. System 3. According with European Standards 13241-1:2003 Notified body: Cidemco nº1239 Document issued and date: Certificate 12707 del 09/03/2006 Performance declared.
  • Page 3 For the specific requirement of this equipment, the following harmonized standard have been applied: • UNE-EN 13241-1:2004 + A1:2011. Industrial, commercial and garage door and gates. Part 1: Products without fire resistance or smoke control characteristics. • UNE-EN 12453:2000. Industrial, commercials, and garage doors and gates. Safety in use of power operated doors.
  • Page 4 IDENTIFICATION CARD...
  • Page 5: Table Of Contents

    Table of contents 1. Product’s description ..... PAG. 6 1.1. Door’s operating mode and Frame 1.1.1. Principle 1.1.2. Electrical Control box 1.2. Electrical security Devices 1.3. Motor 1.4. Technical Characteristics 1.5. Principle drawing 1.6. Fixing map 1.7. Inspection rules 2. Security information ..... PAG. 11 2.1.
  • Page 6: Door's Operating Mode And Frame

    1. Description of the product · 1.1. Door’s operating mode and Frame The Aluminium rolling-up door is a vertical high-speed door with a top-mounted mechanism. Lateral frames are used to drive the flexible blade. This blade is vertically opened and rolled up on the superior part.
  • Page 7: Electrical Control Box

    · Functions Operating mode selection: Present man or Automatic. Automatic recognizing and evaluation for safety edge’s status. Adjustable waiting time up to 90 sec. The door will be closed once the programmed time finished. Input for pull cord or remote control. Input for intermittent indicator light or Traffic Light .
  • Page 8: Technical Characteristics

    · 1.4. Technical Characteristics Principle High Speed Rolling-up Door Opening way Vertical Application Door for Exterior and Interior installations Dimensions* Maximum width: 4000mm / Maximum height: 4000mm *It is possible to manufacture other dimensions under request Opening Speed 0.9 m/s Closure Speed 0.9 m/s Assembly...
  • Page 9: Principle Drawing

    · 1.5. Principle drawing · 1.6. Fixing map...
  • Page 10: Inspection Rules

    · 1.7. Inspection Rules Examination Aluminium rolling-up METALLIC FRAME: Assembly fixing To tighten screws. Once per year To verify the soldering cord. Once per year Motoreductor To verify the state and the wear of the break, as well as the correct Once per year operating mode of the break lever.
  • Page 11: Security Information

    2. SECURITY INFORMATION · 2.1. Application area and suitable use If this data hasn’t be expressly mentioned, our high-speed doors have been designed and tested to be used in normal conditions. For a use in particular conditions (excessive temperature on a single side, over/under pressure or specific environment influences, etc…) you have to select the more suitable and adapted option required by the situation.
  • Page 12: General Security Information

    Attention: danger for people or door’s installation. Attention: Electrical voltage. This symbol is used for information allowing a better understanding regarding the door-operating mode. Important Information Information directly marked on the door and on the electrical control box have to obligatory and entirely be observed and kept readable.
  • Page 13: Storage And Handling

    3. Storage and Handling · 3.1. Storage The high-speed door partially assembled is supplied on handling palette ant it is packaged into transparent protector film. Do not store the door at building outside. The wooden cage has to be placed on a flat basis. It doesn’t be removed before the beginning of the assembly.
  • Page 14: Weight Of The Door

    Weight of the door Weight of the door with the palette (in Kg). Dimensions Weight · 3.3. Handling During the handling to the installation place, you have to respect public security indications. Be careful and avoid that the door slide or balance. The door has to be lifted up to avoid any lateral swing.
  • Page 15: Preparation Of The Installation

    · 4.2. Preparation of the installation You have to verify on the place that the measures are corrects and fixing points are accessible. Superior plates, supporting the rolling axis, have to be fixed on a good reinforced concrete or soldered on a steel support. You can add more fixing plates if necessary, correctly shared on the total length.
  • Page 16 · 4.3.3. Then, trough small carriage or lift-truck, you have to raise the assembly inside the opening and support it on the wall. Level the door and fix the inferior part with two screws on each guide as well as superior and lateral parts according to the wall. The door is supplied with separate superior and lateral squares soldered on the door for its fixing.
  • Page 17 · 4.4. Electrical Control Box Matrix 6 control box · 4.4.1. Characteristics · The MATRIX 6 Control box with 3 KW at 400V / 3~ as maximum with Mechanical limit Switch. · Status indication through LEDs through a two digits digital indicator: ·...
  • Page 18 · 4.4.3. Standard connections for power supply The MATRIX 6 control box can be supplied according to the available voltage: · 400V III + PE You have to connect the 3 phases on L1, L2, L3 terminals and the ground cable to the corres- ponding terminal.
  • Page 19 Inferior photocells adjustment In order to correctly orientate photocells, you have to use support for the fixing screw available in the photocell support, vertically leaning up to the light beam is reflected in the mirror and sent back to the photocell. When this happens, the 2 LED placed on photocell electronic board will light on.
  • Page 20: Control Box Assembly

    · 4.4.5. Wireless-band Wireless-band tramsitter: Connect the output rubber band electrical cable to terminals 1 and 2 on the Transmitter and activate the switch Nº1 to start the test. Wireless-band receiver: Connect the receiver supply, terminals +0 and 12/24v to terminals 5 and 6.
  • Page 21 D- Press the program button on the transmitter and you will hear another “beep” as validation. E- The programming will start and when it will be finished, you will listen 2 “beep” as validation. F- Once the operating mode done, you have to connect the switch Nº1 of the transmitter to do the security test and to avoid the door does not operate if the safety edge does not work.
  • Page 22 · 4.4.7. To program the MATRIX 6 control box Adjustments, configurations and operating modes are selected through switches, jumpers and potentiometers inserted on the main motherboard. Potentiometers: · P1 : To adjust maximum operating time: between 1 and 90 sec. ·...
  • Page 23 For your information, the control box includes several status LEDs for different door’s mechanisms. When they will be lighted on, it will indicate the device is operating. The motherboard also includes a LED to indicate the control box is under voltage. ·...
  • Page 24 Magnetic detector: Install the box on the place indicated as X6. Connect the floor magnetic loop cable to terminals indicated as “LOOP” on the control box. Microwaves radar: Install the radar in a place where there is no obstacle and at a height between 4 and 4,9 m.
  • Page 25: Adjustment And Starting

    IMPORTANT APPENDIX In accordance with the low voltage European directive, we inform you regarding following requirements: - For equipment permanently connected, it must be incorporated in the wiring a disconnection device, easily accessible. - It is obligatory to install this equipment in vertical position and to firmly fix the frame to the building.
  • Page 26 ANNEXE I ELECTRICAL ENCLOSURE MATRIX 6 WITH FREQUENCY CONVERTER · 1.1.1. Characteristics · The MATRIX 6 control box with frequency converter with 1 CV at 230V/3~ as maximum with Mechanical End-Run switch. · LED status indicators. · Mains Voltage. - 230V/3~ - 230V/1~ (for single phase engines with speed frequency converter).
  • Page 27 Supply Electrical enclosure Matrix 6 from DASA with Frequency Converter supply should be done as follows: 230V III + PE → Connect the 3 phases on L1, L2, L3 terminals and the earthing cable to the corresponding terminal. Check on the central part of the dashboard that supply wires are in 230V and 0V terminal.
  • Page 28 Rest of frequency converter options must not be modified, as they are adjust- ments for the proper door functioning. ANNEXE II ELECTRICAL ENCLOSURE MATRIX 6 WITH FREQUENCY CONVERTER AND U.P.S. · 1.1.1. Standar connection Following connections are the ones which are different from control box without Frequency Converter.
  • Page 29: Breakdown

    Before operating with the door, check that engine plates are at 230V III position. Rest of door and security complements set up must be done accordingly with wiring diagram from standard instructions manual. · 1.1.2. Frequency converter set up Opening speed set up Press MENU button on the frequency converter, and by turning and pressing in the middle of the wheel, go to following parameter: 1CV converters: RDY→CONF→HSP→65 (adjustable from 50 to 75)
  • Page 30: Manual Operation In Case Of Power Failure

    Failure Possible(s) reason(s) Required measure(s) The high-speed door is open Security systems are Check photocells and the and it doesn’t go down activated safety edge It is impossible to manually The motor break is blocked Contact the after sale service open the door The motor doesn’t operate 1.
  • Page 31: Maintenance

    6. Maintenance · 6.1. After-Sale Service For the maintenance, emergency repairing, reparations, please contact your supplier or the manufacturer. · 6.2. Control and maintenance The maintenance and the inspection can only be done by staff prepared and authorised by the manufacturer. ·...

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