horsch Joker RT-Series Owner's Manual
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horsch Joker RT-Series Owner's Manual

horsch Joker RT-Series Owner's Manual

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RT-Series Joker Owner's Manual
Serial Numbers:
RT230 SN Earlier – 310023013030
RT270 SN Earlier – 310027013092
RT300 SN Earlier – 310030013048
RT330 SN Earlier – 310033013001
RT370 SN Earlier – 310037013138
2013
230/270/300/330/370
HORSCH, LLC
200 Knutson St.
Mapleton, ND 58059
Telephone: (701) 532-1000
Fax: (701) 532-1101
Email:
info.us@horsch.com
Web:
www.horsch.com
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P a g e

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  • Page 1 2013 RT-Series Joker Owner’s Manual 230/270/300/330/370 HORSCH, LLC 200 Knutson St. Mapleton, ND 58059 Serial Numbers: Telephone: (701) 532-1000 RT230 SN Earlier – 310023013030 RT270 SN Earlier – 310027013092 Fax: (701) 532-1101 RT300 SN Earlier – 310030013048 Email: info.us@horsch.com RT330 SN Earlier – 310033013001 Web: www.horsch.com...
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  • Page 4: Table Of Contents

    Warranty Guidelines ............................. 9 Machine Registration Form: Customer Copy ....................11 Machine Registration Form: Dealer Copy ....................13 Machine Registration Form: HORSCH’s Copy ..................... 15 Delivery Form: DEALERS’s Copy ........................17 Product Specification ..........................19 In These Operating Instructions ........................20 Authorized Operators ..........................
  • Page 5 RollFlex Packer ............................31 Hitching/Unhitching the Machine....................... 32 Hitching-up: ............................. 34 Folding/Unfolding ............................35 Folding:..............................35 Unfolding:..............................35 Parking the Machine ..........................36 Depth Setting – Electronic Depth Control ....................37 Tracking – Electronic Depth Control ......................38 Depth Setting – Manual Depth Control ...................... 39 Tracking –...
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  • Page 8: Safety And Guidelines

    Right hand and left hand are determined by facing the direction of forward travel respectively. HORSCH reserves the right to alter illustrations as well as technical data and weights contained in this manual at any time without notice.

  • Page 9: Warranty Guidelines

    In the case of deliveries made under the warranty, which are subject to the return of the old parts, the warranty claim, together with the old parts, must be returned to HORSCH within 4 weeks after the damage occurred.
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  • Page 11: Machine Registration Form: Customer Copy

    I hereby confirm receipt of the Owner’s Manual and Parts Catalog for the above mentioned machine. I have been instructed and informed by a HORSCH factory trained Service Technician / authorized Dealer representative in the operation and functions of the machine, as well as in the safety requirements.
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  • Page 13: Machine Registration Form: Dealer Copy

    I hereby confirm receipt of the Owner’s Manual and Parts Catalog for the above mentioned machine. I have been instructed and informed by a HORSCH factory trained Service Technician / authorized Dealer representative in the operation and functions of the machine, as well as in the safety requirements.
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  • Page 15: Machine Registration Form: Horsch's Copy

    I hereby confirm receipt of the Owner’s Manual and Parts Catalog for the above mentioned machine. I have been instructed and informed by a HORSCH factory trained Service Technician / authorized Dealer representative in the operation and functions of the machine, as well as in the safety requirements.
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  • Page 17: Delivery Form: Dealers's Copy

    Delivery Form: DEALERS’s Copy At the time the machine is delivered, the following checklist is a reminder of information which should be conveyed directly to the customer. Check off each item as it is fully explained to customer. Make the customer aware of all safety precautions that must be exercised while using this machine.
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  • Page 19: Product Specification

    Model number of the machine, can be found on the Serial Number Tag. HORSCH LLC has placed a Serial Number Tag (reference picture below) on the machine with the above mentioned information. It is located on the main frame cross member tube directly behind the front hitch, just off center towards the left hand side of each machine.

  • Page 20: In These Operating Instructions

    In These Operating Instructions The operating instructions distinguish between three different types of warning and safety instructions. The following graphic symbols are used: Important instructions! If there is a risk of injury! If there is a risk to life and limb! It is important that all the safety instructions contained in these operating instructions and all the warning signs on the machine are read thoroughly and understood prior to operation of the machine.

  • Page 21: Information Regarding Safety

    Information Regarding Safety The following warnings and safety instructions apply to all sections in these operating instructions. Safety Symbols on the Machine: Read and adhere to the operating instructions before starting up the machine! Stay clear of swinging area of retractable and extendible machine parts! Switch the engine off and pull out the key before starting maintenance and repair work! Never reach into areas where there is a risk of crushing, as long as parts could...

  • Page 22: Operational Safety

    Operational Safety The machine must only be put into operation after receiving instructions by employees of the autho- rized dealer or a HORSCH employee. The machine registration form has to be completed and returned to HORSCH. Road Traffic Safety The valid road traffic regulations are to be observed when traveling on public roads, paths and areas.

  • Page 23: Changing Implements

    Do not open or work (welding, drilling) on the pressure accumulator. Even after being emptied, the accumulator is still preloaded by gas pressure. Always depressurize the pressure accumulator before starting work on the hydraulic system. The pressure gauge should not indicate any pressure. The pressure gauge reading should drop to 0 psi.

  • Page 24: Extracting Stuck Machine Safety & Guidelines

    Extracting Stuck Machine Safety & Guidelines Follow proper hooking and towing recommendations below for extracting stuck machines. If damage is incurred to a machine during extraction due to improper procedure, any applicable warranties may be void! • Avoid wet, water logged and muddy ground conditions so as not to get stuck. •...

  • Page 25: Tire Information

    Tire Information • Proper Tire inflation is important. Inflate tires accordingly: o RT-230/270 - 30 PSI Rear / Gauge wheel 65 PSI. o RT-300/330/370 - 44 PSI Rear / Gauge wheel 65 PSI. • Verify tightness of all wheel lugs. Follow posted torque specs below: o RT-230/270 –...

  • Page 26: Transport/Installation

    Transport/Installation There is higher danger of accident during initial installation. Please pay attention to the notes in the corresponding chapters. Delivery The machine with implements is normally delivered completely assembled on a low loader. If parts or modules had to be disassembled for transportation purposes, these will be assembled by our distributor.

  • Page 27: Transport

    Transport Depending on country specific regulations and working width, the equipment can be transported on public roads, either attached to a tractor or on a trailer or low loader. • The permissible dimensions and weights for transport must be complied with. •...

  • Page 28: Technical Data

    Technical Data Joker RT-230 Joker RT-270 Working width: ......... 23’ Working width: ........... 27’ Transport height: ........11’7” Transport height: …........13’2” Transport width: ........11’1” Transport width: …........11’1” Weight: ............11,500 lbs. Weight: …............. 12,500 lbs. Tires: …............14.9-24 Tires: …............

  • Page 29: Road Lighting Equipment

    Road Lighting Equipment Pin Description Ground Brake Left Turn Not Used* Right Turn Tail Lights 7. 12V +* * If you’re not getting Depth Control option to power “ON”, you may have to switch 12V+ to Pin 4. Check the road lighting equipment at regular intervals to prevent any other road users from being endangered by negligence! 29 | P a g e...

  • Page 30: Setting/Operation

    Setting/Operation Cultivation discs: The serrated discs of the machine cut the harvest residues and the soil and mix the residues in to the soil down to working depth. Maintenance: The bearings are oil filled and therefore, maintenance free. However a bit of penetrating lubricant may be applied to the backside of the bearing hub to lubricate the hub seal.

  • Page 31: Rollflex Packer

    RollFlex Packer The Roll-Flex system can be attached as a rear packer on the machine. While in field use, the packer is used to lift/lower the machine. The RollFlex system consists of a frame support, numerous spring tongues, heavy duty 50mm greaseless maintenance free bearings and miscellaneous shims and hardware.
  • Page 32 Setting the RollFlex Packer: The RollFlex packer is used as an adjustment tool for setting desired tillage depth of the coulter disc blades. Depending on the version machine, it may be equipped with either an Electronic Depth Control system, or a Manual Depth Control System. For specific instructions in setting the machine depth with the RollFlex packer system see information in Depth Setting previously in this section.
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  • Page 34: Hitching/Unhitching The Machine

    Hitching/Unhitching the Machine Nobody is to remain between the tractor and the machine when hitching up and unhitching. Hitching-up: • Hitch up the machine to the trailer coupling ring on the tractor. • Connect hydraulic lines. • Connect the road lighting equipment plug and check the function. •...

  • Page 35: Folding/Unfolding

    The folding process should only be performed in the field, because the coulter discs could get caught in the ground. On the road, discs and road surface layer could get damaged. Joker RT-Series Folding: • Raise machine completely with packer and hitch •...

  • Page 36: Parking The Machine

    Parking the Machine Only park the machine on a firm and level surface. The Joker can be parked folded in transport position. • Lift machine to its highest position. • Insert provided yellow safety stop to rear axle lift cylinder and front hitch cylinder (electronic machines).

  • Page 37: Depth Setting - Electronic Depth Control

    Depth Setting – Electronic Depth Control The depth of the machine is set by the packer and drawbar. The position of the cylinders is controlled by the depth control module in the cab of the tractor. NOTE: Setting should be done on firm level ground. * Red circuit MUST be in float before operating.

  • Page 38: Tracking - Electronic Depth Control

    Tracking – Electronic Depth Control Machine may not track straight after initial calibration. To change tracking of the implement adjust the hitch offset knob. To Adjust: 1. If machine is tracking to the right turn hitch offset knob clockwise. 2. Raise machine out of the ground completely and click hydraulic to lower back to set point. 3.

  • Page 39: Depth Setting - Manual Depth Control

    Depth Setting – Manual Depth Control The depth of the machine is set by the packer and drawbar. The positions of the cylinders are controlled by the manual depth control linkage on the machine. Setting: 1. Raise outside Gauge Wheels of the machine off the ground to their highest set points. (Gauge wheels need to be lifted so they do not interfere with correctly setting the depth control.) For further information see Gauge Wheels in the next section 2.

  • Page 40: Tracking - Manual Depth Control

    Tracking – Manual Depth Control Machine may not track straight after initial setting. To change tracking of the implement add or remove stops from the front cylinder. To Adjust: 1. If machine is tracking to the right, add more stops to the front cylinder. 2.

  • Page 41: Gauge Wheels

    Gauge Wheels The gauge wheels keep the machine steady and maintain the working depth in the ground. The wheels only have a sensing and supporting function. They are not designed as load bearing transport wheels. The gauge wheel can be set, but not until after the depth setting has been completed. When starting work the gauge wheel should be in its highest position.

  • Page 42: Maintenance And Servicing

    Maintenance and Servicing Observe the safety instructions for maintenance and servicing. Your machine has been designed and constructed for maximum power, efficiency and user-friendliness according to a multitude of operating conditions. Your machine has been checked at the factory and by your appointed authorized dealer prior to delivery in order to determine that the machine is in perfect condition.

  • Page 43: Lubricating Machine

    Hazardous Waste Material Management facility. Service HORSCH hopes you are completely satisfied with your machine and the HORSCH company itself. Please contact your distribution partner or authorized dealer in the event of a problem. The customer service employees of our distribution partners and customer service employees of the company HORSCH are available for your support.

  • Page 44: Maintenance Schedule

    Maintenance Schedule Maintenance Schedule After the first few operating hours: Work instructions: Interval: All screwed and plug-in connections Check for tightness and tighten screw connections In operation Lubricate Lubricate the safety pins 40 hours Lubricate the wing cylinder bolts 40 hours Lubricate the bolt on drawbar Daily Lubricate the packer shaft...

  • Page 45: Lubrication Points

    Lubrication Points Lubrication Points: Wing Fold Pivot Pins (x4) Lubrication Points: Front Hitch Pivot Pins (x2) Lubrication Point: Manual Depth Control Rod (x1) Lubrication Points: Gauge Wheel Turnbuckle (x2) Lubrication Points: Transport Wheel Axle Hubs (x2) Lubrication Points: Gauge Wheel Axle Hubs (x2) 45 | P a g e...

  • Page 46: Troubleshooting

    Troubleshooting Problem Cause Solution Machine does not track Machine is not level front to Adjust hitch tilt cylinder. straight. back. Machine does not stop at Cylinders not reaching set Adjust SCV timer setting so desired depth. points before hydraulic flow valve returns to neutral within stops.

  • Page 47: Bolt Tightening Torques - Metric Bolts

    Bolt Tightening Torques - Metric Bolts Bolt tightening Torques - Metric bolts (Ft. Lbs) Bolt Diameter Grade 4.8 Grade 5.8 Grade 8.8 Grade 10.9 Grade 12.9 Wheel Nuts/ Bolts Size Pitch Dry Lubed Dry Lubed Dry Lubed Dry Lubed Dry Lubed 0.50 0.70 0.80...

  • Page 48: Bolt Tightening Torques - Imperial Bolts

    Bolt Tightening Torques - Imperial Bolts Bolt tightening Torques - Imperial bolts (Ft. Lbs) Bolt Diameter SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Thread Lubed Lubed Lubed Lubed 5/16 18 5/16 24 7/16 14 7/16 20 9/16 12 9/16 18 1000 1 1/8...

  • Page 49: Notes

    Notes: Go to Top 49 | P a g e...
  • Page 50 * 200 Knutson St. Mapleton, ND 58059 USA * 701.532.1000 * info.us@horsch.com www.horsch.com HORSCH, LLC PN 04599210 Ver. 12 07/2019 50 | P a g e...

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