Fayat Group Bomag BVP 10/36 Operating Instruction, Maintenance Instruction
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Fayat Group Bomag BVP 10/36 Operating Instruction, Maintenance Instruction

Forward marching vibratory plate
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Operating Instruction

Maintenance Instruction
Original Operating Instructions
BVP 10/36 / BVP 18/45
S/N 861 834 03 3962> / S/N 861 834 04 7632> / S/N 861 834 11 1001>
Forward marching vibratory plate
www.discount-equipment.com
008 062 61
© 08/2014

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Summary of Contents for Fayat Group Bomag BVP 10/36

  • Page 1: Operating Instruction

    Operating Instruction Maintenance Instruction Original Operating Instructions BVP 10/36 / BVP 18/45 S/N 861 834 03 3962> / S/N 861 834 04 7632> / S/N 861 834 11 1001> Forward marching vibratory plate www.discount-equipment.com 008 062 61 © 08/2014...
  • Page 2 Discount-Equipment.com is your online resource for quality parts & equipment. Florida: 561-964-4949 Outside Florida TOLL FREE: 877-690-3101 Need parts? Click on this link: http://www.discount-equipment.com/category/5443-parts/ choose one of the options to help get the right parts and equipment you are looking for.

  • Page 3: Table Of Contents

    Table of contents Table of contents Foreword..............................5 Technical data............................9 Safety regulations..........................15 Display and control elements......................25 4.1 General notes..........................26 4.2 Description of indicators and control elements............... 27 Operation............................. 29 5.1 General............................30 5.2 Tests before taking into operation.................... 31 5.3 Mounting the steering bow......................
  • Page 4 Table of contents 6.11.2 Flushing the water sprinkler system Optional equipment ..............70 6.11.3 Tightening the screws......................70 6.11.4 Engine conservation......................... 70 Trouble shooting..........................73 7.1 General notes..........................74 7.2 Engine problems......................... 75 Disposal............................... 77 8.1 Final shut-down of machine....................... 78 BVP 10/36 / BVP 18/45...

  • Page 5: Foreword

    Foreword Foreword BVP 10/36 / BVP 18/45...
  • Page 6 Foreword BOMAG manufactures machine for earth, asphalt and refuse compaction, stabilizers/recyclers as well as milling machine and finishers. BOMAG’s vast experience in connection with state-of-the-art production and testing methods, such as lifetime tests of all important components and highest quality demands guar- antee maximum reliability of your machine.
  • Page 7 Foreword Apart from that, the spare parts catalogue is available from your BOMAG dealer against the serial number of your machine. Your BOMAG dealer will also supply you with information about the correct use of our machines in soil and asphalt construction. The above notes do not constitute an extension of the warranty and liability conditions specified in the general terms of business of BOMAG.
  • Page 8 Foreword Fig. 2 Fig. 3 BVP 10/36 / BVP 18/45...

  • Page 9: Technical Data

    Technical data Technical data BVP 10/36 / BVP 18/45...
  • Page 10 Technical data Fig. 4 BVP 10/36 Dimensions in mm 1115 Dimensions in inch 21.1 36.0 43.9 22.0 14.2 BVP 10/36 Weights Operating weight (CECE) 83 kg 183 lbs Basic weight 82 kg 181 lbs Water sprinkling system (optional equipment) + 10 kg + 22 lbs Transport wheels (optional equipment) + 4 kg...
  • Page 11 Technical data BVP 10/36 Number of cylinders Rated power SAE J 1349 2.6 kW 3.5 hp Rated speed 3600 rpm 3600 min Drive system mech. mech. Exciter system Frequency 90 Hz 5400 vpm Centrifugal force 10 kN 2250 lbf Amplitude 0,89 mm 0,035 in Water sprinkling system (optional equipment)
  • Page 12 Technical data Fig. 5 BVP 18/45 Dimensions in mm 1115 Dimensions in inch 21.1 36.0 43.9 22.0 17.7 BVP 18/45 Weights Operating weight (CECE) 91 kg 201 lbs Basic weight 90 kg 198 lbs Water sprinkling system (optional equipment) + 10 kg + 22 lbs Transport wheels (optional equipment) + 4 kg...
  • Page 13 Technical data BVP 18/45 Number of cylinders Rated power SAE J 1349 3.6 kW 4.8 hp Rated speed 3600 rpm 3600 min Drive system mech. mech. Exciter system Frequency 90 Hz 5400 vpm Centrifugal force 18 kN 4050 lbf Amplitude 1,24 mm 0,049 in Water sprinkling system (optional equipment)
  • Page 14 Technical data BVP 10/36: L = 105 dB(A), determined acc. to ISO 3744 and EN BVP 18/45: L = 108 dB(A), determined acc. to ISO 3744 and EN WARNING! Loss of hearing! Wear your personal noise protection means (ear defenders) before starting operation. Vibration value Hand-arm vibration: Vector total of the weighted effective acceleration in three orthog-...

  • Page 15: Safety Regulations

    Safety regulations Safety regulations BVP 10/36 / BVP 18/45...
  • Page 16 Safety regulations General This BOMAG machine has been built in compliance with the latest technical standard and complies with the applicable regulations and technical rules. However, dangers for persons and property may arise from this machine, if: it is used for purposes other than the ones it is intended for, it is operated by untrained personnel, it is changed or converted in an unprofessional way, the safety instructions are not observed.
  • Page 17 Safety regulations Remaining dangers, remaining Despite careful work and compliance with standards and regula- risks tions it cannot be ruled out that further dangers may arise when working with and handling the machine. Both the machine as well as all other system components comply with the currently valid safety regulations.
  • Page 18 Safety regulations Notes on safety in the operating and maintenance instructions WARNING! Paragraphs marked like this highlight possible dangers for persons. NOTICE! Paragraphs marked like this highlight possible dangers for machines or parts of the machine. Paragraphs marked like this contain technical informa- tion for the optimal economical use of the machine.
  • Page 19 Safety regulations Wear your personal protective outfit (hard hat, safety boots, etc.). Wear ear defenders. Before starting the machine check whether: the machine shows any obvious faults all guards and safety elements are in place the controls are fully functional the machine is free of oily and combustible material all grips are free of grease, oils, fuel, dirt, snow and ice.
  • Page 20 Safety regulations Do not spill any fuel. Catch running out fuel, do not let it seep into the ground. Keep dirt and water away from the fuel. A leaking fuel tank can cause an explosion. Ensure tight fit of the fuel tank cover, if necessary replace immediately.
  • Page 21 Safety regulations Do not guide the water jet directly into air filter and air intake or exhaust muffler. After maintenance work After all maintenance work is completed reinstall all guards and safety installations. Repair Repair work must only be performed by qualified and authorized persons.
  • Page 22 Safety regulations Fig. 6: Stickers and decals BVP 10/36, BVP 18/45 Information sticker - Guaranteed sound capacity level Instruction sticker - Wear ear defenders Information sticker - Lashing point Information sticker - Lifting point Maintenance sticker Information sticker - Gasoline Brief operating instructions BVP 10/36 / BVP 18/45...
  • Page 23 Safety regulations Warning sticker - Read operating instructions Fig. 7 Information sticker - Open choke and fuel valve Fig. 8 Information sticker - Throttle lever Fig. 9 Information sticker - Water Fig. 10 BVP 10/36 / BVP 18/45...

  • Page 24: Display And Control Elements

    Display and control elements Display and control elements BVP 10/36 / BVP 18/45...

  • Page 25: General Notes

    Display and control elements 4.1 General notes If you are not yet familiar with the control and display elements on this machine you should read this section thoroughly before starting any operation on the machine. Here all functions are described in detail. The section "Operation"...

  • Page 26: Description Of Indicators And Control Elements

    Display and control elements 4.2 Description of indicators and control elements Choke lever (1) Position "Left" Choke closed Position "Right" Choke open Fuel valve (2) Position "Left" Fuel tap closed. Fig. 11 Position "Right" Fuel tap open Ignition switch Position "0" Ignition off Position "I"...
  • Page 27 Display and control elements Throttle lever Fig. 14 Shut-off tap for water sprinkling system Optional equipment Fig. 15 BVP 10/36 / BVP 18/45...

  • Page 28: Operation

    Operation Operation BVP 10/36 / BVP 18/45...

  • Page 29: General

    Operation 5.1 General If you are not yet acquainted with the controls and indicating elements on this machine you should thoroughly read chapter "Indicators and control elements" before starting work. All indicators and control elements are described in detail in this chapter.

  • Page 30: Tests Before Taking Into Operation

    Operation 5.2 Tests before taking into operation The following inspections must be carried out before each working day or before a longer working period. WARNING! Danger of accident! Please observe strictly the safety regulations in the corresponding section of this instruction manual! Park the machine on ground as level as possible.

  • Page 31: Mounting The Steering Bow

    Operation 5.3 Mounting the steering bow Force the steering bow Ä Fig. 16 apart and plug it onto the bracket. After attaching the steering bow secure on both sides with spring-type cotter pins. Fig. 16 BVP 10/36 / BVP 18/45...

  • Page 32: Starting The Engine

    Operation 5.4 Starting the engine WARNING! Exhaust gases are extremely dangerous! Always ensure an adequate supply of fresh air when starting and operating in closed rooms and trenches! WARNING! Danger of accident! Before starting make sure that there are no persons in the danger area of engine or machine and that all safety installations are in place.
  • Page 33 Operation Close the choke completely by shifting the lever Ä Fig. 18 in direction of arrow against the end stop. NOTICE! Do NOT operate the choke lever when the engine is warm or at high ambient temperatures. NOTICE! Fig. 18 The engine is equipped with low oil level safety shut- down.
  • Page 34 Operation Slightly pull the starter handle Ä Fig. 21, until resistance can be felt (compression pressure), but do not pull out com- pletely. Guide the starter handle back to initial position by hand. Fig. 21 Pull the rope by the starter handle quickly and powerful as far out as possible Ä...
  • Page 35 Operation Move the throttle lever Ä Fig. 24 back to idle speed position. Run the engine warm for approx. 1 to 2 minutes in idle speed. Operation of the vibratory plate can be started as soon as the engine responds to short throttle commands. Fig.
  • Page 36 Operation Dry the spark plug with a clean cloth or blow it dry with com- pressed air. If necessary clean with a wire brush. Screw the spark plug back in and plug the spark plug socket back on. Repeat the starting procedure. BVP 10/36 / BVP 18/45...

  • Page 37: Work/Operation

    Operation 5.5 Work/operation WARNING! Danger of accident! Steer the vibratory plate only be the steering handle. NOTICE! Operate the vibratory plate only with full engine speed, as otherwise the centrifugal clutch will be destroyed. For short breaks you should always return the throttle lever to idle speed position, this avoids premature wear of the centrifugal clutch.

  • Page 38: Switching On The Water Sprinkling System

    Operation 5.6 Switching on the water sprinkling system Optional equipment Set the handle of the shut-off valve Ä Fig. 27 in flow direc- tion. Fig. 27 BVP 10/36 / BVP 18/45...

  • Page 39: Switching The Motor Off

    Operation 5.7 Switching the motor off NOTICE! Do not shut the engine down all of the sudden from full speed, but let it idle for a while for temperature equali- zation. Move the throttle lever Ä Fig. 28 back to idle speed position. Fig.

  • Page 40: Loading/Transport

    Operation 5.8 Loading/transport WARNING! Danger of accident! Life hazard! Make sure that persons are not endangered by the machine tipping or sliding off. Use only safe lifting gear of sufficient load bearing capacity Minimum lifting capacity of lifting gear: see operating weight in chapter "Technical Data".

  • Page 41: Maintenance

    Maintenance Maintenance BVP 10/36 / BVP 18/45...

  • Page 42: General Notes On Maintenance

    Maintenance 6.1 General notes on maintenance When performing maintenance work ensure strict compliance with the respective safety instructions and particularly the safety regula- tions mentioned in the corresponding section of these operating and maintenance instructions. Thorough maintenance of the machine guarantees far longer safe functioning of the machine and prolongs the lifetime of important components.
  • Page 43 Maintenance Frequent causes of faults Operating errors Incorrect, inadequate maintenance If you cannot locate the cause of a fault or rectify it yourself by fol- lowing the trouble shooting chart, you should contact our customer service department. BVP 10/36 / BVP 18/45...

  • Page 44: Fuels And Lubricants

    Maintenance 6.2 Fuels and lubricants Engine oil Oil viscosity Choose the oil viscosity in dependence on the ambient tempera- ture at the operating location of the engine (see diagram). SAE10W-30 is recommended for general use under any tempera- ture. When using single purpose oil you must choose the correct viscosity for the average temperature in the area of use.
  • Page 45 Maintenance Fuel stabilizer If the machine is only occasionally used (i.e. if it is out of use for longer than 4 weeks), mix in the correct amount of fuel stabilizer (BOMSAG 009 940 20) directly after you have purchased fresh fuel (follow the instructions of the manufacturer).The fuel stabilizer has a limited shelf life.

  • Page 46: Table Of Fuels And Lubricants

    Maintenance 6.3 Table of fuels and lubricants Assembly Fuel or lubricant Quantity approx. Summer Winter Attention! Observe the level marks Motor - Engine oil Engine oil API SF or SG 0.6 l (0.16 USgal) to oil level mark SAE 10W-30 (-20 °C to +30 °C) (-4 °F to +86 °F) SAE 10W-40 (-20 °C to +40 °C) (-4 °F to +104 °F) SAE 15W-40 (-15 °C to +40 °C) (+5 °F to +104 °F) SAE 30...

  • Page 47: Running-In Instructions

    Maintenance 6.4 Running-in instructions The following maintenance work must be performed when running in new machines or overhauled engines: NOTICE! During the running-in period, up to approx. 200 oper- ating hours, check the engine oil level twice every day. Depending on the load the engine is subjected to, the oil consumption will drop to the normal level after approx.

  • Page 48: Maintenance Table

    Maintenance 6.5 Maintenance table Maintenance works Page Maintenance every day 6.6.1 Cleaning the machine 6.6.2 Check the engine oil level 6.6.3 Check the fuel level 6.6.4 Filling the water tankOptional equipment Weekly maintenance 6.7.1 Check, clean the air filter Maintenance every month 6.8.1 Clean the cooling fins and the cooling air intake openings Maintenance every 6 months...

  • Page 49: Maintenance Every Day

    Maintenance 6.6 Maintenance every day 6.6.1 Cleaning the machine NOTICE! Perform cleaning work only after the engine has cooled down and with the engine stopped. Dirty operating conditions, particularly lubrication oil and fuel deposits on the cooling fins of the engine and the cooling air intake opening have an adverse effect on the cooling of the engine.

  • Page 50: Check The Fuel Level

    Maintenance Shut down the engine. Pull out the dipstick Ä Fig. 34 and wipe it clean with a lint- free, clean cloth. Insert the dipstick into the oil filler socket, do not screew it in, but pull it out again to check the oil level. If the oil level is near or below the bottom limit mark on the dipstick, fill in recommended oil up to the top dipstick mark (bottom edge of oil filler neck).

  • Page 51: Filling The Water Tank

    Maintenance Clean the area around the filler cover, unscrew the filler cover Ä Fig. 35. Fig. 35 Fill in fuel through a funnel with screen. Close the tank again. 6.6.4 Filling the water tank Optional equipment NOTICE! Dirty or contaminated water can block the nozzles! Fill only with clean water.

  • Page 52: Weekly Maintenance

    Maintenance 6.7 Weekly maintenance 6.7.1 Check, clean the air filter WARNING! Do not use gasoline or cleansers with a low flash-point to clean the air filter element. This could cause fire or an explosion. NOTICE! Do not run the engine without an air filter, since this could cause premature wear of the engine.
  • Page 53 Maintenance Visual inspection/cleaning Separate the foam rubber and paper elements of the air filter Ä Fig. 38. Examine both thoroughly for perforations and cracks and replace if damaged. WARNING! Danger of injury! Always wear protective clothes (goggles, gloves) when working with compressed air. Fig.

  • Page 54: Maintenance Every Month

    Maintenance 6.8 Maintenance every month 6.8.1 Clean the cooling fins and the cooling air intake openings WARNING! Danger of injury! Always wear protective clothes (goggles, gloves) when working with compressed air. NOTICE! Dirty operating conditions, particularly lubrication oil and fuel deposits on the cooling fins of the engine and the cooling air intake opening have an adverse effect on the cooling of the engine.

  • Page 55: Maintenance Every 6 Months

    Maintenance 6.9 Maintenance every 6 months 6.9.1 Change the engine oil Perform this maintenance work at the latest after 100 operating hours WARNING! Danger of scalding when draining off hot engine oil. NOTICE! Drain the engine oil only when the engine is warm. For quality and quantity of oil refer to the "table of fuels and lubricants".

  • Page 56: Check, Clean The Spark Plug, Replace If Necessary

    Maintenance Position the engine horizontally and unscrew the oil dipstick Ä Fig. 43. Fill in oil through the oil filler opening, until it reached the filler socket. Check the seal on the dipstick, replace if necessary. Screw the oil dipstick back in. Fig.

  • Page 57: Clean The Slurry Filter

    Maintenance Check the spark plug Ä Fig. 45 visually and clean it if neces- sary. Check the electrode gap with a feeler gauge, if necessary adjust the gap to 0.7 - 0.8 mm (0.028 - 0,032 in). Turn the spark plug carefully in by hand. Once the sealing surface of the new spark plug is in contact tighten for another 1/2 turn with the spark plug spanner.

  • Page 58: Checking The Oil Level In The Vibrator Housing

    Maintenance 6.9.4 Checking the oil level in the vibrator housing Park the machine on level ground. Unscrew the screw Ä Fig. 47 and check the oil level. The oil level must reach the lower edge of the bore, top up oil if necessary.
  • Page 59 Maintenance Tightening the V-belt Pull the engine carrier back Ä Fig. 50 until the correct V-belt tension is achieved and tighten the four fastening screws. Assemble the V-belt guard. NOTICE! Check the V-belt tension again after a running time of approx.

  • Page 60: Annual Maintenance

    Maintenance 6.10 Annual maintenance 6.10.1 Check, adjust the valve clearance Perform this maintenance work at the latest after 300 operating hours NOTICE! We recommend to have this work carried out by trained personnel or our after sales service. Check and adjust only when the engine is cold (approx.

  • Page 61: Cleaning The Fuel Screen

    Maintenance Check the valve clearance with a feeler gauge on both valves Ä Fig. 53. Fig. 53 Adjust the valve clearance Hold hexagon nut (4) Ä Fig. 54 on the rocker lever and loosen counter nut (3). Adjust hexagon nut on the rocker arm so that the feeler gauge fits between rocker arm (2) and valve shaft (1) with noticeable resistance after retightening counter nut.
  • Page 62 Maintenance Open the fuel tap Ä Fig. 55 by turning in direction of arrow. ENVIRONMENT! Catch running out fuel, do not let it seep into the ground and dispose off environmentally. Fig. 55 Unscrew the sediment filter (1) Ä Fig. 56, drain off and catch all fuel.

  • Page 63: Replacing The Starter Rope

    Maintenance 6.10.3 Replacing the starter rope Disassemble the recoil starter from the engine housing Ä Fig. 59. Fig. 59 Pull the starter rope completely out by the starter handle Ä Fig. 60. Fig. 60 Fig. 61 If the starter rope has been torn or Before assembling the rope turn the coil (2) Ä...

  • Page 64: Change The Oil In The Exciter Housing

    Maintenance Secure the coil (2) Ä Fig. 62 against winding up. For this purpose fix coil and housing (5) with a cable strap (1). Loosen the knots in the starter rope at both ends and remove the old starter rope. Fig.
  • Page 65 Maintenance ENVIRONMENT! Environmental hazard! Catch all old oil, do not let it seep into the ground but dispose of environmentally. Unscrew the drain plug Ä Fig. 64 and catch the old oil. Screw the drain plug tightly back in. Stand the machine horizontally. Fig.

  • Page 66: Check The Rubber Buffers

    Maintenance 6.10.5 Check the rubber buffers Check all rubber buffers Ä Fig. 67 for tight fit, cracks and damage and replace immediately if damaged. Fig. 67 BVP 10/36 / BVP 18/45...

  • Page 67: As Required

    Maintenance 6.11 As required 6.11.1 Change the air filter NOTICE! Do not run the engine without an air filter, since this could cause premature wear of the engine. The air filter must be changed after several times cleaning, but at the latest after 1 year. Contaminants or dirt must not enter into the intake channel.

  • Page 68: Flushing The Water Sprinkler System

    Maintenance 6.11.2 Flushing the water sprinkler system Optional equipment Remove the cover (2) Ä Fig. 69 from the water tank and the lateral rubber cap (3) from the sprinkler tube. Open the shut-off cock (1). Flush the water tank with a strong water jet, until all dirt has run out.
  • Page 69 Maintenance WARNING! Health hazard! Do not inhale any fuel fumes. ENVIRONMENT! Catch running out fuel, do not let it seep into the ground. If the engine is to be shut down for a longer period of time (e.g. over winter), we recommend the following engine conser- vation measures to avoid corrosion: Clean the engine: For this purpose use cold cleansing agent or, even better, a...
  • Page 70 Maintenance For this purpose align triangle mark (1) Ä Fig. 73 on the starter disc to the top bore (2). Intake and exhaust valves closed. The combustion chamber is protected against corrosion. Fig. 73 Cover the engine to protect it against dust and moisture. Depending on weather conditions these conservation measures will protect the machine for approx.

  • Page 71: Trouble Shooting

    Trouble shooting Trouble shooting BVP 10/36 / BVP 18/45...

  • Page 72: General Notes

    Trouble shooting 7.1 General notes Please observe strictly the safety regulations in the corre- sponding section of these operating and maintenance instruc- tions. Malfunctions are frequently caused by incorrect operation of the machine or insufficient maintenance. Whenever a fault occurs you should therefore thoroughly read these instruction on correct oper- ation and maintenance.

  • Page 73: Engine Problems

    Trouble shooting 7.2 Engine problems Fault description Cause Remedy Engine does not start Turn the ignition switch to Turn the ignition switch to position "I" (ON). position "0" (OFF). Engine oil level too low Check the engine oil level, top up if necessary Fuel tap closed.

  • Page 74: Disposal

    Disposal Disposal BVP 10/36 / BVP 18/45...

  • Page 75: Final Shut-Down Of Machine

    Disposal 8.1 Final shut-down of machine If the machine can no longer be used and needs to be finally shut down you must carry out the following work and have the machine disassembled by an approved specialist workshop. ENVIRONMENT! Catch all fuels and lubricants, do not let them seep into the ground and dispose of in compliance with legal regulations.
  • Page 76 Discount-Equipment.com is your online resource for quality parts & equipment. Florida: 561-964-4949 Outside Florida TOLL FREE: 877-690-3101 Need parts? Click on this link: http://www.discount-equipment.com/category/5443-parts/ choose one of the options to help get the right parts and equipment you are looking for.

This manual is also suitable for:

Bomag bvp 18/45

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