Nordson AltaBlue Customer Product Manual
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Nordson AltaBlue Customer Product Manual

Touch adhesive melters
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AltaBlue™ Touch Adhesive Melters
Customer Product Manual
Part 1120130A03
Issued 3/12
This document contains important safety information
Be sure to read and follow all safety information in this
document and any other related documentation.
NORDSON CORPORATION  DULUTH, GEORGIA  USA
www.nordson.com

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  • Page 1 AltaBlue™ Touch Adhesive Melters Customer Product Manual Part 1120130A03 Issued 3/12 This document contains important safety information Be sure to read and follow all safety information in this document and any other related documentation. NORDSON CORPORATION  DULUTH, GEORGIA  USA www.nordson.com...
  • Page 2 ContourCoat, CPX, cSelect, Cyclo‐Kinetic, DispensLink, Dry Cure, DuraBraid, DuraCoat, DuraPUR, Easy Clean, EasyOn, EasyPW, Eclipse, e.dot+, E‐Nordson, Equalizer, EquiBead, FillEasy, Fill Sentry, Flow Coat, Fluxplus, Get Green With Blue, G‐Net, G‐Site, IntelliJet, iON, Iso‐Flex, iTrend, Lacquer Cure, Maxima, Mesa, MicroFin, MicroMax, Mikros, MiniBlue, MiniEdge, Minimeter, Multifill, MultiScan, Myritex, Nano, NexJet, OmniScan, OptiMix,...

  • Page 3: Table Of Contents

    ......3‐10 Connecting the Electrical Service ......3‐10 Part 1120130 E 2011 Nordson Corporation...
  • Page 4 Managing System Settings ....... . 6‐5 E 2011 Nordson Corporation Part 1120130...
  • Page 5 ..........8‐16 Part 1120130 E 2011 Nordson Corporation...
  • Page 6 ....... . 9‐1 AltaBlue Configuration Code ....... . .
  • Page 7 ........10‐4 Calculating Melter Power Requirements (Including Heater Specifications) . Part 1120130 E 2011 Nordson Corporation...
  • Page 8 Table of Contents E 2011 Nordson Corporation Part 1120130...
  • Page 9 Setting Up Inputs/Outputs ......3-18 Setting Up Gear-to-Line Operation ....3-23...

  • Page 10: Safety

    CAUTION! Indicates a potentially hazardous situation that, if not avoided, can result in minor or moderate personal injury. CAUTION! (Used without the safety alert symbol) Indicates a potentially hazardous situation that, if not avoided, can result in damage to equipment or property. Issued 10-11 E 2011 Nordson Corporation...

  • Page 11: Responsibilities Of The Equipment Owner

    Provide appropriate emergency and first aid equipment. Conduct safety inspections to ensure required practices are being followed. Re‐evaluate safety practices and procedures whenever changes are made to the process or equipment. Issued 10−11 E 2011 Nordson Corporation...

  • Page 12: User Qualifications

    Do not modify the equipment. Do not use incompatible materials or unapproved auxiliary devices. Contact your Nordson representative if you have any questions on material compatibility or the use of non‐standard auxiliary devices. Issued 10-11 E 2011 Nordson Corporation...

  • Page 13: Instructions And Safety Messages

    Familiarize yourself with the location and meaning of the safety warning labels and tags affixed to the equipment. Refer to Safety Labels and Tags at the end of this section. If you are unsure of how to use the equipment, contact your Nordson representative for assistance. Installation Practices Install the equipment in accordance with the instructions provided in this document and in the documentation provided with auxiliary devices.

  • Page 14: Maintenance And Repair Practices

    Read and comply with the manufacturer's instructions and the MSDS supplied with equipment cleaning compounds. NOTE: MSDSs for cleaning compounds that are sold by Nordson are available at www.nordson.com or by calling your Nordson representative. Confirm the correct operation of all safety devices before placing the equipment back into operation.

  • Page 15: Equipment Shutdown

    2. Disconnect the input signal wiring to the applicator solenoid valve(s). 3. Reduce the air pressure to the applicator solenoid valve(s) to zero; then relieve the residual air pressure between the regulator and the applicator. Issued 10−11 E 2011 Nordson Corporation...

  • Page 16: General Safety Warnings And Cautions

    General Safety Warnings and Cautions Table 1‐1 contains the general safety warnings and cautions that apply to Nordson hot melt and cold adhesive equipment. Review the table and carefully read all of the warnings or cautions that apply to the type of equipment described in this manual.
  • Page 17 WARNING! Risk of fire or explosion! Nordson adhesive equipment is not rated for use in explosive environments and has not been cerfified for the ATEX directive or as nonincendive. In addition, this equipment HM, CA, PC should not be used with solvent‐based adhesives that can create an...
  • Page 18 CAUTION! Nordson hot melt equipment is factory tested with Nordson Type R fluid that contains polyester adipate plasticizer. Certain hot melt materials can react with Type R fluid and form a solid gum that can clog the equipment.

  • Page 19: Other Safety Precautions

    3. Do NOT attempt to remove the solidified hot melt from your skin. 4. In case of severe burns, treat for shock. 5. Seek expert medical attention immediately. Give the MSDS for the hot melt to the medical personnel providing treatment. Issued 10−11 E 2011 Nordson Corporation...

  • Page 20: Safety Labels And Tags

    Table 1‐2 provides an illustration of the hazard identification symbols that appear on each safety label and tag, the meaning of the symbol, or the exact wording of any safety message. Figure 1‐1 Safety labels and tags Issued 10-11 E 2011 Nordson Corporation...
  • Page 21 Part Description 1025795 WARNING! Hazardous voltage! Disconnect all power supply connections before servicing. 224906 WARNING: TAG,WARNING,ELEC SHOCK 224905 WARNING: HOT 1100254 CAUTION: HOT SURFACE 1100256 WARNING: TAG,WARNING,HOT ADH/HYD PRESS 1120127 WARNING: TAG,WARNING,HIGH LEAKAGE CURRENT Issued 10−11 E 2011 Nordson Corporation...
  • Page 22 ## TABSHEET ##...

  • Page 23: Introduction

    AltaBlue™ adhesive melters may be used only to melt and convey suitable materials, e.g. thermoplastic hot melt adhesives. Any other use is considered to be unintended. Nordson will not be liable for personal injury or property damage resulting from unintended use.

  • Page 24: Examples Of Unintended Use

    Risk of damage to cables/lines belonging to the customer, if they were installed such that they come into contact with hot or rotating parts. The safety valve may malfunction due to hardened or charred material. E 2011 Nordson Corporation Part 1120130...

  • Page 25: Key Components

    Key melter components 1 Touch Screen 5 Motors 9 Hose receptacles 2 Protective panel, removable 6 Filter cartridge 10 ID plate 3 Tank lid 7 Pressure control valve 11 Hopper 4 Main power switch 8 Manifold Part 1120130 E 2011 Nordson Corporation...

  • Page 26: Electrical Components

    10 Distribution block 3 RC suppressor 7 Expansion board 11 Contactor 4 Fan 8 Power module 12 Lockout switch Note: The central processing unit is not shown in this illustration. Refer to Section 7, Parts. E 2011 Nordson Corporation Part 1120130...

  • Page 27: Pump Shut-Off Valve

    The pump shut-off valve allows replacement of the pump without first emptying the tank. Figure 2-3 Location of the pump shut−off valve Pressure Control Valves The manual pressure control valves can be adjusted from 0-90 bar. Figure 2-4 Location of the pressure control valves Part 1120130 E 2011 Nordson Corporation...

  • Page 28: Modes Of Operation

    Introduction Modes of Operation AltaBlue melters operate in the following modes. Heating and Heaters Off (Normal Mode) The melter operates with the heaters either on or off. The melter will trigger a “ready” condition when the heaters reach their programmed temperature zones (hopper and reservoir) and external zones (hoses, standard and large applicators and air heaters) confirming all zones are within their pre‐defined...

  • Page 29: Melter Identification

    The model and part number are indicated on the equipment identification plate that is located on the front of the melter. Figure 2-5 Location of the melter identification plate Part 1120130 E 2011 Nordson Corporation...
  • Page 30 Introduction E 2011 Nordson Corporation Part 1120130...
  • Page 31 ## TABSHEET ##...

  • Page 32: Hardware Installation And Setup

    Follow the safety instructions in this document and all other related documentation. Overview AltaBlue melters are factory‐configured for each order and require only the assembly and set up tasks described in this section. The melter is shipped from the factory with an installation kit that contains components that must be assembled onto the melter by the customer.

  • Page 33: Installation Tasks

    Before installing the melter, ensure that the desired installation location provides the required clearances, environmental conditions, and utilities. Clearances Figures 3‐1 through 3‐3 illustrate the minimum clearances that are required between the melter and surrounding objects. E 2011 Nordson Corporation Part 1120130...
  • Page 34 Hardware Installation and Setup Figure 3-1 One/two-pump melter minimum installation clearances Part 1120130 E 2011 Nordson Corporation...
  • Page 35 Hardware Installation and Setup Clearances (contd) Figure 3-2 Three/four-pump melter minimum installation clearances E 2011 Nordson Corporation Part 1120130...
  • Page 36 Hardware Installation and Setup Figure 3-3 100L melter minimum installation clearances Part 1120130 E 2011 Nordson Corporation...

  • Page 37: Ventilation

    Hardware Installation and Setup Ventilation AltaBlue melters are cooled by forced air. Air is drawn in through by the ventilation fan and is exhausted out of the ventilation slots at the top of the melter. CAUTION! Do not block the fan air intake openings or the exhaust ventilation slots.

  • Page 38: Pump Drive Internal Filter

    Hardware Installation and Setup Pump Drive Internal Filter The AltaBlue melter is manufactured and shipped from the factory in compliance with CE regulations. If the pump drive internal filter, located inside each pump drive, is turned off, the melter will no longer be CE‐compliant.

  • Page 39: Unpacking The Melter

    Before starting the installation, remove the melter from the pallet, locate the installation kit, and inspect the melter for damaged and missing parts. Report any problems to your Nordson representative. Moving the Unpacked Melter When moving the melter, always support the melter by placing any lifting device under the chassis.
  • Page 40 Hardware Installation and Setup This page intentionally left blank. Part 1120130 E 2011 Nordson Corporation...

  • Page 41: Configuring The Electrical Service

    3-10 Hardware Installation and Setup Configuring the Electrical Service AltaBlue melters are shipped from the factory without an attached power cable. To configure the melter to function in your facility, you must connect a properly rated power cable. The maximum power draw of the melter for any supported service code is 86...
  • Page 42 3-11 Hardware Installation and Setup Table 3-1 Electrical Service Wiring Terminals Line voltage 400 VAC 3-phase with neutral (star - WYE) Figure 3-7 Location of service wiring strain relief and terminal block Part 1120130 E 2011 Nordson Corporation...

  • Page 43: Connecting Hoses And Applicators

    Replacement Parts Catalog or contact your Nordson representative. Refer to the user's guide provided with each Nordson hose. The guide contains important information about routing and installing the hose. Save all of the port plugs removed from the manifold. A port plug will need to be reinstalled into the manifold if a hose is later removed.
  • Page 44 Pump 1: Output port 3 Pump 1: Output port 7 Pump 1: Output port 6 Pump 1: Output port 1 Pump 1: Output port 2 Figure 3-9 Connecting hoses—one/two-pump melter manifold with one single-stream (1 SS) pump Part 1120130 E 2011 Nordson Corporation...
  • Page 45 Pump 2: Output port 2 Pump 2: Output port 1 Pump 1: Output port 3 Pump 1: Output port 2 Pump 1: Output port 1 Figure 3-10 Connecting hoses—one/two-pump melter manifold with two single-stream (2 SS) pumps E 2011 Nordson Corporation Part 1120130...
  • Page 46 Pump 2: Stream 1, Output port 1 Pump 1: Stream 2, Output port 1 Pump 2: Stream 1, Output port 2 Pump 1: Stream 2, Output port 2 Figure 3-11 Connecting hoses—one/two-pump melter manifold with two dual-stream (2 DS) pumps Part 1120130 E 2011 Nordson Corporation...
  • Page 47 Pump 3: Output port 1 Pump 1: Output port 1 Pump 1: Output port 3 Figure 3-12 Connecting hoses—three/four-pump melter manifolds Note: Do not connect hoses to the top four manifold ports on any single‐stream pump configuration. E 2011 Nordson Corporation Part 1120130...
  • Page 48 3-17 Hardware Installation and Setup Figure 3-13 Connecting a hose cordset Part 1120130 E 2011 Nordson Corporation...

  • Page 49: To Connect Applicators

    Refer to the user's guide that is shipped with each applicator for information about installing the applicator and connecting a hose to the applicator. NOTE: AltaBlue melters are shipped with a 0.2 mm hot melt filter installed in the manifold. Order the appropriate applicator nozzle based on this filter mesh size.
  • Page 50 The hot melt level is low (only if the optional level switch is installed) All outputs contacts are rated at 240 VAC 2 A or 30 VDC 2 A. All contacts are normally open when the melter is turned off. Part 1120130 E 2011 Nordson Corporation...
  • Page 51 -17X21 Function: transmits the digital input/output signals and key-to-line signal between the parent machine and the Nordson melter. NOTE: Use a signal cable suitable for NEC class1 remote control and signaling circuits. To reduce the possibility of electrical shorting, route the cable so that it does not touch nearby circuit boards.
  • Page 52 Table 3‐2 lists the available control options. Refer to Setting Up the Melter earlier in this section for information about how to select operating parameters and edit parameter control options. Part 1120130 E 2011 Nordson Corporation...
  • Page 53 Contact rated for 1.5 Amps at 240 VAC or 30 VDC. NOTE A: Input Options: Standby Control, Heaters On/Off Control, Hose/Applicator On/Off Control Output Options: Ready, Ready and Pump Running, Fault, Alert, Tank Low E 2011 Nordson Corporation Part 1120130...
  • Page 54 If you want to use the gear-to-line capability, install a (customer-supplied) line-speed signal generator to measure the speed of the production line. The AltaBlue motor control accepts a 0−10 VDC analog input signal. NOTE: Nordson offers a 0-10 VDC line‐speed signal generator. Refer to Optional Accessories in Section 7, Parts, for the part number.

  • Page 55: Connecting And Programing The Pump For Remote Control

    3. Press the arrow keys until parameter r2 is displayed. 4. Press ENT to access this parameter. 5. Press the arrow keys until rUn is displayed. 6. Press ENT to save this value. 7. Press ESC twice to return to the monitoring mode. E 2011 Nordson Corporation Part 1120130...
  • Page 56 Motor drive keypad (located on each motor drive inside the electrical enclosure) 1. Graphic display 4. RUN button 7. STOP button 2. Mode button 5. Navigation keys 8. Button for reversing motor direction/rotation 3. ESC button 6. ENTer button Part 1120130 E 2011 Nordson Corporation...

  • Page 57: Installing Optional Equipment

    Refer to Section 4, Operation, for information about filling the tank and operating the melter. Disposing of Melter When your Nordson product has reached the end of its useful life, dispose of it in accordance with local regulations. E 2011 Nordson Corporation...
  • Page 58 ## TABSHEET ##...

  • Page 59: About The Touch Screen Display And User Interface

    Overview The touch screen display replaces the membrane control panel used on previous Nordson melters. With a touch of your finger on the display screen, you can navigate the graphical user interface to setup, operate and maintain this melter.

  • Page 60: Navigating The Touch Screen Displays

    About the Touch Screen Display and User Interface Navigating the Touch Screen Displays The AltaBlue Touch Series Melter consists of the following displays: One Main display Four Primary displays: a. Monitor b. Operator c. Settings d. System The following sections explore each display in greater detail.

  • Page 61: About The Monitor Display

    If no one has touched any screen for 5 minutes, the default screen saver timeout, the system closes the current screen and switches to the Monitor Display. The screen also dims to preserve the life of the touch screen itself. Part 1120130 E 2011 Nordson Corporation...

  • Page 62: What The Monitor Display Status Colors Indicate

    Alert Condition – The system has detected either a melter, or an internal/external zone alert condition The system was manually placed into Standby mode. E 2011 Nordson Corporation Part 1120130...

  • Page 63: About The Operator Display

    *Modify its setpoint temperature Touch any Pump to: * Enable/Disable * Adjust its RPM * Modify its Operation Mode Touch any Master Control (Heaters, Pumps and Standby) to switch them On/Off Figure 4‐3 The Operator Display Part 1120130 E 2011 Nordson Corporation...

  • Page 64: State And Status Indicators From The Operator Display

    Zone at setpoint temperature and operating normally. Pumps operating normally. Yellow Heating /Cooling­ All Internal and External zones are either heating to/ from their setpoint temperatures. Alert Condition – The system has detected an Internal/External Zone alert. E 2011 Nordson Corporation Part 1120130...

  • Page 65: Master Control Color Indicators

    Auto pump on Gray Not available About the Settings Display Use the Settings Display to configure and modify temperature and pump settings. Accessing the Settings Display From the Main Display, touch Figure 4‐4 The Settings Screen Part 1120130 E 2011 Nordson Corporation...
  • Page 66 About the Touch Screen Display and User Interface Touch To Configure/Modify Temperature Setpoints Temperature limits Standby settings PID settings Heater zone control Ready delay Pump Pump speed RPM Operation mode Auto pump Remote control E 2011 Nordson Corporation Part 1120130...

  • Page 67: About The System Primary Display

    About the Touch Screen Display and User Interface About the System Primary Display Use the System Display to configure and modify system and melter settings. Accessing the System Display From the Main Display, touch Figure 4‐5 The System Screens Part 1120130 E 2011 Nordson Corporation...
  • Page 68 Brightness/contrast Screen Saver Delay Calibrate Screen Administration Reset System to Factory Defaults Save error log to file Reset Password Touch To Configure/Modify Date/Time Enter current date and time Language Switch to a different language E 2011 Nordson Corporation Part 1120130...
  • Page 69 ## TABSHEET ##...

  • Page 70: Operating The Melter

    The Ready Delay option is disabled or when the user­defined Ready Delay time has elapsed. NOTE: Touch anywhere in the Monitor Display to access the Operator Display, where you can view the state and status of each enabled zone and pump in real­time. Part 1120130 E 2011 Nordson Corporation...

  • Page 71: Filling The Reservoir

    Filling the reservoir causing a fault or alert condition. Operating Zones 1. Access the Operator Display. 2. Touch a zone. You can do one of the following: Enable or Disable the zone Modify its setpoint temperature E 2011 Nordson Corporation Part 1120130...
  • Page 72 NOTE: The Hopper setpoint temperature cannot exceed that of the reservoir. TIP: To minimize charring the adhesive material, you can define the hopper setpoint temperature up to 15C (30F) cooler than the reservoir setpoint temperature Part 1120130 E 2011 Nordson Corporation...

  • Page 73: Operating Pumps

    NOTE: You can configure any available pump regardless of its state (Enabled or Disabled) However, to make use of the pump, the pump itself must be Enabled AND the Master Pump Control must indicate On as well. E 2011 Nordson Corporation Part 1120130...

  • Page 74: Adjusting Pump Rpm In Manual Mode

    2. Touch the pump that is configured for Manual operation. 3. Touch Pump Speed (RPM) Enter the RPM speed you want to use. When done, touch OK. TIP: Use adjust the speed up or down in 1 RPM increments. Part 1120130 E 2011 Nordson Corporation...

  • Page 75: Adjusting Pump Rpm In Gear­to­line Mode

    Enter the Desired Pump Speed (RPM) you want to use. 4. Touch Done. Using the Master Controls 1. Navigate to the Operator Display. 2. You can do one of the following: All heaters All pumps Standby mode E 2011 Nordson Corporation Part 1120130...
  • Page 76 NOTE: Auto On is a special state reserved only for the Master Pump Control button. NOTE: Using the standby mode during periods of time when the melter is inactive conserves energy by reducing all internal and external heated zones by 50C (90F). Part 1120130 E 2011 Nordson Corporation...

  • Page 77: Performing Advanced System Operations

    NOTE: Nothing is erased from the customer SD card. Resetting the Password If you forgot your password, you must contact Nordson and request a temporary login. When you enter the temporary password, the system prompts you to enter a new password.
  • Page 78 ## TABSHEET ##...

  • Page 79: Configuring And Modifying Temperature, Pump And Melter Settings

    The melter is shipped from the factory with most temperature, pump and melter (system) settings pre­configured and ready to use. However, there are some settings that you must configure and fine­tune to best fit your manufacturing process. Part 1120130 E 2011 Nordson Corporation...
  • Page 80 Configuring and Modifying Temperature, Pump and Melter Settings E 2011 Nordson Corporation Part 1120130...

  • Page 81: Manage Temperature Settings

    Define the amount of time to delay the 0 minutes Min: 0 minutes Melter “Ready” (green) status, thereby (disabled) Max: 1440 allowing enough time for the hot melt minutes material in the reservoir to reach its normal operation. Part 1120130 E 2011 Nordson Corporation...

  • Page 82: Manage Pump Settings

    You take the melter out of Standby Mode, and you touch the Master Pump button. Remote Control Enable or Disable a pump from a location Disabled Disabled other than the melter console. Enabled E 2011 Nordson Corporation Part 1120130...

  • Page 83: Managing System Settings

    Configuring and Modifying Temperature, Pump and Melter Settings Managing System Settings The following table details what System settings you can configure and modify. The following provides a quick overview of the System (melter) settings. Part 1120130 E 2011 Nordson Corporation...
  • Page 84 Configuring and Modifying Temperature, Pump and Melter Settings E 2011 Nordson Corporation Part 1120130...
  • Page 85 SD Card. You can then take the SD Card out of the melter and upload the file from your computer to technical support. Reset Password - Enter a Nordson Technical Support supplied password. NOTE: You will be prompted to enter a new password.
  • Page 86 Configuring and Modifying Temperature, Pump and Melter Settings E 2011 Nordson Corporation Part 1120130...
  • Page 87 ## TABSHEET ##...

  • Page 88: Service

    3. Activate the solenoid valve(s) electrically or manually; or, pull the trigger of the assembly handapplicator. Repeat this procedure until no more material flows out. 4. Re‐use the material or properly dispose of it according to local regulations. Part 1120130 E 2011 Nordson Corporation...

  • Page 89: Through The Melter Drain Valves

    3. Open all the drain valves. Adhesive will drain from the valves. 4. When adhesive stops draining, close the drain valves. 5. Re‐use the material or properly dispose of it according to local regulations. Figure 7-1 Location of the melter drain valves E 2011 Nordson Corporation Part 1120130...

  • Page 90: Preventive Maintenance Schedule

    Disassemble and clean filter cartridge Recommendation: Every 1000 hours of operation Tank Clean tank by hand When there is material residue in Cleaning the Tank tank Tighten fixing screws Every 500 hours of operation Part 1120130 E 2011 Nordson Corporation...

  • Page 91: Locking Out The Motor Drives

    Heat with an air heater if necessary. Remove dust, flakes, etc. with a vacuum cleaner or a soft cloth. Nordson recommends the orange cleaning agent, P/N 771192 (12 spray bottles, 0.5 l each). E 2011 Nordson Corporation...

  • Page 92: Changing The Material Type

    Open the protective panels with a 4 mm Allen key. On the inside Fan and Air Filter The air filters must be cleaned (knocked out) or replaced, depending on dust accumulation. Refer to Section 9, Parts, for the filter part number. Part 1120130 E 2011 Nordson Corporation...

  • Page 93: Motor And Gear Box

    Degol BMB 220 or Degol BG 220 Energol GR-XP 220 Falcon CLP 220 ESSO Spartan EP 220 or GP 90 KLÜBER Klüberoil GEM 1-220 OPTIMOL Optigear 220 SHELL Omala Oil 220 TEXACO Geartex EP-A SAE 85 W-90 E 2011 Nordson Corporation Part 1120130...

  • Page 94: Replacing A Motor Or Coupling

    5. Slide the coupling sleeve (2) off of the coupling hubs (1 and 3), loosen the hub set screws, and remove the hubs. Figure 7-2 Coupling assembly components 1 Motor coupling hub 3 Pump coupling hub 2 Coupling sleeve Part 1120130 E 2011 Nordson Corporation...
  • Page 95 4 mm (0.16 in.) each way. 12. Reconnect the motor cable wires to the same terminals from which they were disconnected. 13. Reinstall the melter covers and restore the system to normal operation. E 2011 Nordson Corporation Part 1120130...

  • Page 96: Pump

    2. Ensure that the melter, tank, manifold, and pump are cold. 3. See Figure 7‐4. Tighten the screws to 25 NSm (222 in.‐lb). Figure 7-4 Tightening the pump screws 4. Restore the system to normal operation. Part 1120130 E 2011 Nordson Corporation...

  • Page 97: Tightening The Pump Gland Bolt

    Pump gland bolt clockwise (in the direction of pump rotation). When the bolt can no longer be tightened, replace the pump. 3. Restore the system to normal operation. Figure 7-5 Tightening the pump gland bolt (clockwise) E 2011 Nordson Corporation Part 1120130...

  • Page 98: Replacing A Pump

    O‐rings O‐ring lubricant anti‐seize lubricant NOTE: To rebuild a pump, contact your Nordson representative for assistance. 1. Ensure the melter is at operating temperature. 2. Relieve system pressure. Refer to Section 1, Safety. 3. See Figure 7‐6. Close the tank isolation valve.
  • Page 99 7. Slide the coupling sleeve (2) off of the coupling hubs (1 and 3), loosen the pump coupling hub set screws, and remove the pump coupling hub. Figure 7-7 Coupling assembly components 1 Motor coupling hub 3 Pump coupling hub 2 Coupling sleeve E 2011 Nordson Corporation Part 1120130...
  • Page 100 13. Apply anti‐seize lubricant to the pump screws and secure the new pump to the manifold with the screws. Use a torque wrench to tighten the screws in a criss‐cross manner to 25 NSm (222 in.‐lb). Part 1120130 E 2011 Nordson Corporation...
  • Page 101 17. To ensure proper motor and pump shaft alignment, verify that you can freely slide the coupling sleeve back and forth by about 4 mm (0.16 in.) each way. 18. Restore the system to normal operation. E 2011 Nordson Corporation Part 1120130...

  • Page 102: Filter Cartridge

    (133 in.‐lb). 5. Feed material by allowing the pump to run until the material comes out of the hose connection or applicator free of bubbles. 6. Properly dispose of material according to local regulations. Part 1120130 E 2011 Nordson Corporation...

  • Page 103: Filter Service Kit

    Disassemble the hot filter cartridge (material must be fluid). Size 24 Replace filter sheath (1), O-rings (2) and filter screen (3). Clean all other parts. Apply grease to all threads and O-rings. Size 13 E 2011 Nordson Corporation Part 1120130...

  • Page 104: Pressure Control Valve

    (15 NSm / 133 in.‐lb). 8. Adjust the setting screw to the recorded dimension X. Turning to the right increases material pressure. − Turning to the left decreases material pressure. Adjusting the set screw Part 1120130 E 2011 Nordson Corporation...

  • Page 105: Pressure/Circulation Control Valve Service Kit

    Install new O-rings. Apply grease to all threads and O-rings. Guide pressure control valve into the hole when the melter is warm and tighten with torque wrench. Starting torque: 15 NSm (133 in.-lb) Adjust set screw. Refer to Pressure Control Valve. E 2011 Nordson Corporation Part 1120130...

  • Page 106: Cleaning The Tank

    Tighten screws as indicated in the table below. NOTE: Tighten fixing screws only using a torque wrench and when the melter is cold. Connection Thread Torque Tank/reservoir 6−8 NSm / 53−71 in.-lb Manifold/reservoir (high melt) 5−7 NSm / 44−62 in.-lb Part 1120130 E 2011 Nordson Corporation...

  • Page 107: Main Pca Board

    Figure 7‐12 shows the location of terminal JP1 on the main PCA board. Figures 7‐13 and 7‐14 show the jumpers installed and not installed, as appropriate for each type of melter. E 2011 Nordson Corporation Part 1120130...
  • Page 108 R132 R131 R123 R136 RV 1 RV 2 6.3A 6.3A DS14 6.3A 6.3A 6.3A 6.3A R116 DS10 DS11 DS12 R106 DS13 R104 Figure 7-12 Location of the JP1 terminal on the main PCA board Part 1120130 E 2011 Nordson Corporation...
  • Page 109 8. Reconnect all of the power and control cables to the replacement board and close the electrical access panel. 9. Restore power to the melter and switch the melter on. Verify that the melter starts normally. E 2011 Nordson Corporation Part 1120130...

  • Page 110: Maintenance Record Form

    7-23 Service Maintenance Record Form Melter part Date / Name Date / Name Date / Name Pump Motor / gear box Fixing screws on pump and tank Air filter Tank Pressure control valve Part 1120130 E 2011 Nordson Corporation...
  • Page 111 7-24 Service Filter cartridge E 2011 Nordson Corporation Part 1120130...
  • Page 112 ## TABSHEET ##...

  • Page 113: Troubleshooting

    If the melter is removed from its sub‐base for diagnostic checks or service, ensure that the ground lead between the chassis and the sub‐base is re‐attached when the melter is reconnected to the sub‐base. Part 1120130 E 2011 Nordson Corporation...

  • Page 114: Troubleshooting Quick-Checks

    SD Card located on the LCD display unit. Using a computer that has an SD Card reader and is connected to the Internet, you can then email the file (Diagnostic.nor) to technical support for additional troubleshooting. E 2011 Nordson Corporation Part 1120130...

  • Page 115: Returning The Customer Sd Card Back Into The Melter

    2. Insert the SD Card, face up, into the slot. Push up until you hear or feel a click. 3. Close the LCD display cover. You can now switch the melter On. Part 1120130 E 2011 Nordson Corporation...

  • Page 116: Touch Screen Alerts And Faults

    Troubleshooting Touch Screen Alerts and Faults The Nordson AltaBlue Touch Adhesive melter diagnoses many alert and fault conditions that may occur during operation. An “alert” condition is a situation in which a potential problem may be occurring with the melter, pump, applicator or hose.

  • Page 117: System Alerts

    CPU and the motor board available. Melter requires servicing. NVRAM test failure Internal RAM failure Replace CPU Communications Communication failure between Replace the I/O card or CPU with Optional I/O CPU and the optional I/O card Card Failure Part 1120130 E 2011 Nordson Corporation...

  • Page 118: System Faults

    Manifold or Tank or manifold thermostat is Replace thermostat, J7 harness, Reservoir open or main board Thermostat Failure Temperature continues to rise Replace Hose/applicator cordset Runaway fault on beyond set point. [ZoneName] Replace mainboard E 2011 Nordson Corporation Part 1120130...

  • Page 119: Motor Drive Faults

    Figure 8-1 Motor drive power LED and display 1. Motor drive power LED (steady=OK, 2. Display flashing=fault, off=no power) Part 1120130 E 2011 Nordson Corporation...
  • Page 120 Replace the motor drive. Capacitor load circuit Internal memory fault Check the environment (electromagnetic compatibility). EEPROM fault Replace the motor drive. Internal fault Check the environment (electromagnetic compatibility). Internal fault Replace the motor drive. Continued... E 2011 Nordson Corporation Part 1120130...
  • Page 121 Section 10, Technical Data, for allowable Overvoltage Disturbed line supply input voltage range. Motor drive parameter(s) changed Contact your Nordson representative. Configuration fault Check the unit input line voltage. Refer to Line supply too low Section 10, Technical Data, for allowable...
  • Page 122 Figure 8-2 Changing a motor drive parameter 1. Graphic display 4. RUN button 7. STOP button 2. Mode button 5. Navigation keys 8. Button for reversing motor direction/rotation 3. ESC button 6. ENTer button E 2011 Nordson Corporation Part 1120130...
  • Page 123 Nominal Motor Speed on Name Plate 1350 Random Switching Frequency Switching Frequency Maximum Output Frequency 2 Wire/3 Wire Control Type of 2 Wire Control AOlt Configuration of Analog Output Analog/Logic Output Relay r2 Configuration Reference 1 Part 1120130 E 2011 Nordson Corporation...

  • Page 124: Troubleshooting Tables

    Frequent melter Electromagnetic compatibility Add mains filter shutdown disruptions One Channel (Heating Zone) Does Not Heat Possible Cause Possible Fault / Troubleshooting Corrective Action Channel is disabled / — Enable / switch on switched off E 2011 Nordson Corporation Part 1120130...

  • Page 125: Troubleshooting Pump

    Clean cooling section of motor controller Short circuit Check motor cable Overload (pump blocked by foreign Refer to 6. matter, pump too sluggish, material too cold) 10. Motor drive defective — Replace Part 1120130 E 2011 Nordson Corporation...

  • Page 126: No Material (Motor Rotating)

    Correct temperature setting temperature set too Pump block is worn — Replace pump Safety valve defective — Replace safety valve Pump defective — Replace pump Pressure control — Adjust pressure control valve valve setting too low E 2011 Nordson Corporation Part 1120130...

  • Page 127: Material Pressure Too High

    Pressure control — Disassemble and clean or replace valve dirty and thus clogged Pressure control — Replace valve defective Pressure control — Set to default valve set incorrectly Part 1120130 E 2011 Nordson Corporation...

  • Page 128: Material Residue In Tank

    Processed material too cold Correct temperature setting (observe data sheet of material manufacturer) Foreign material in pump Replace pump Leakage at applicator Safety valve does not open Replace safety valve during heatup phase (expansion pressure) E 2011 Nordson Corporation Part 1120130...
  • Page 129 ## TABSHEET ##...

  • Page 130: Parts

    Item—Identifies illustrated parts that are available from Nordson Corporation. Part—Provides the Nordson Corporation part number for each saleable part shown in the illustration. A series of dashes in the parts column (‐ ‐ ‐ ‐ ‐ ‐) means the part cannot be ordered separately.

  • Page 131: Altablue Configuration Code

    Cover − Item Code Options Description Melter — AltaBlue Touch 2 pump platform — AltaBlue Touch 4 pump platform and 100L Hyphen ‐ — — Tank capacity 15L holding capacity 30L holding capacity 50L holding capacity Operating 380-415 VAC Wye...
  • Page 132 1 hose return port One hose return port is installed. None No hose return port Motion switch None No motion switch Sensor type 120‐ohm nickel sensors Requires Nordson T‐style hose/applicator connectors 100‐ohm platinum sensors Requires Nordson M‐style hose/applicator connectors 23-25 Reserved — —...

  • Page 133: Frame Assembly

    S Plate Stamping,160X55 ­­­­­­­­­ S Kit ,Ship with, 2D, ALTA BLUE Touch 7403418 S Cable Gland, Clamp, M32, 15­22mm 7400868 S Plug, Dome, 22.2, Nylon 66, BLK ­­­­­­­­­ S Plug, Button M40, Plastic ­­­­­­­­­ E 2011 Nordson Corporation Part 1120130...
  • Page 134 Parts Figure 9-1 One/two‐pump melter frame assembly parts Part 1120130 E 2011 Nordson Corporation...

  • Page 135: Three/Four-Pump Melter Frame Parts

    S Plug, Button, M32, Plastic ­­­­­­­­­ S Plate Stamping,160X55 ­­­­­­­­­ S Kit, Ship with, 4D, ALTA BLUE Touch 7403419 S Cable Gland, Glamp, M32,18­25mm 7400354 S Plug, Dome, 22.2, Nylon 66, BLK ­­­­­­­­­ S Plug, Button M40,Plastic ­­­­­­­­­ E 2011 Nordson Corporation Part 1120130...
  • Page 136 Parts Figure 9-2 Three/four‐pump melter frame assembly parts Part 1120130 E 2011 Nordson Corporation...

  • Page 137: Reservoir/Manifold Assembly

    S Screw, pan, recessed, M3 x 8 ‐ ‐ ‐ ‐ ‐ ‐ ‐ S Lock washer, external, M3 ‐ ‐ ‐ ‐ ‐ ‐ ‐ S Thermoswitch, AltaBlue 7401366 S Deflector, adhesive ‐ ‐ ‐ ‐ ‐ ‐ ‐...
  • Page 138 Parts Figure 9-3 One/two‐pump melter reservoir/manifold assembly parts (30L, 2 SS assembly shown) Part 1120130 E 2011 Nordson Corporation...

  • Page 139: Three/Four-Pump Melter Reservoir/Manifold Parts

    - - - - - - - S Screw, pan, recessed, M3 x 8 - - - - - - - S Lock washer, external, M3 S Thermoswitch, AltaBlue 7401366 - - - - - - - S Plate deflector...
  • Page 140 9-11 Parts Figure 9-4 Three/four‐pump melter reservoir/manifold assembly parts (30/50L, 2SS/2SS assembly shown) Part 1120130 E 2011 Nordson Corporation...

  • Page 141: Manifold Parts

    S Adapter, M22 TO M16, O-ring Port 7400341 2 or 4 S O-ring, Viton,FOR M22 O-ring Plug 7400355 2 or 4 S Lubricant, O-ring, Parker, 4 OZ, 30122‐5 900223 0.02 S Lubricant, Never Seez, 8oz can 900344 0.01 E 2011 Nordson Corporation Part 1120130...
  • Page 142 9-13 Parts APPLY 35−40 Nm TORQUE APPLY 35−40 Nm TORQUE 07 12 02 12 APPLY 0.5−0.7 Nm TORQUE 04 13 Figure 9-5 Manifold assembly parts—one or two dual stream pump Part 1120130 E 2011 Nordson Corporation...
  • Page 143 09 12 APPLY 55−60 Nm TORQUE APPLY 35−40 Nm TORQUE 07 12 APPLY 35−40 Nm TORQUE 02 12 04 13 APPLY 0.5−0.7 nm TORQUE Figure 9-6 Manifold assembly parts - one single stream pump E 2011 Nordson Corporation Part 1120130...
  • Page 144 APPLY 35−40 Nm TORQU APPLY 55−60 Nm TORQUE 09 12 APPLY 55−60 Nm TORQU APPLY 35−40 Nm TORQUE 07 12 APPLY 35−40 Nm TORQU 02 12 APPLY 0.5−0.7 Nm TORQ Figure 9-7 Manifold assembly parts—two single‐stream pumps Part 1120130 E 2011 Nordson Corporation...

  • Page 145: Hopper Assembly

    S Screw, pan, recessed, M3 x 8 ‐ ‐ ‐ ‐ ‐ ‐ ‐ S Lock washer, external, M3 ‐ ‐ ‐ ‐ ‐ ‐ ‐ S Thermoswitch, ALTABLUE 7401366 S Service Kit, Heater, 240V, 800W, 1/2 X 11.65 4 or 8...
  • Page 146 S Insulation, foil backed, 600W x 1200L x 25 mm ‐ ‐ ‐ ‐ ‐ ‐ ‐ S Marker, SAKD 2.5 N ‐ ‐ ‐ ‐ ‐ ‐ ‐ S Sleeving, insulation, 0.500 ID ‐ ‐ ‐ ‐ ‐ ‐ ‐ Part 1120130 E 2011 Nordson Corporation...
  • Page 147 223, 224, 225 SEE DETAIL ’A’ 237, 209 203, 211, 210 206, 207 237, 208 202, 203, 204 205, 238 215, 216, 217 Figure 9-8 One/two‐pump melter hopper assembly parts (30L hopper without hose return shown) E 2011 Nordson Corporation Part 1120130...

  • Page 148: Three/Four-Pump Melter Hopper Parts

    S Screw, pan, recessed, M3 x 8 ‐ ‐ ‐ ‐ ‐ ‐ ‐ S Lock washer, external, M3 ‐ ‐ ‐ ‐ ‐ ‐ ‐ S Thermoswitch, ALTABLUE 7401366 S Service Kit, Heater, 240V, 750W, 1/2 x 11.85 7400875 (50L hopper) S Service Kit, Heater, 240V, 500W, 1/2 X 6.38...
  • Page 149 S Screw, socket, M6 x 20 ‐ ‐ ‐ ‐ ‐ ‐ ‐ S Fitting, hose,45deg, M16x 7400337 ‐18, O‐ring, Viton S Heater, terminal block assembly, 400V, ‐ ‐ ‐ ‐ ‐ ‐ ‐ three/four‐pump, WYE NS: Not Shown E 2011 Nordson Corporation Part 1120130...
  • Page 150 225, 224, 223 238, 205 204, 203, 202 210, 203, 211 209, 237 213, 203, 248 215, 216, 217 208, 237 206, 207 Figure 9-9 Three/four‐pump melter hopper assembly parts (50L hopper with hose return shown) Part 1120130 E 2011 Nordson Corporation...

  • Page 151: Pump Assemblies

    NOTE A: Refer to Single‐Stream Pump Adapter Parts. B: Refer to Dual‐Stream Pump Adapter Parts. C: Refer to Single‐Stream Gear Pumps for pump part numbers. D: Refer to Dual‐Stream Gear Pumps for pump part numbers. NS: Not Shown E 2011 Nordson Corporation Part 1120130...

  • Page 152: Pump Module Parts

    302, 309 308, 305 309, 301 THIS V IEW SHOW S THE DUAL STREAM PUMP TIGHTEN SCREWS 309, 301 20 TO 25 N−M 306, 307, 308 305, 308 309, 302 Figure 9-10 Pump module parts Part 1120130 E 2011 Nordson Corporation...

  • Page 153: Single-Stream Pump Adapter Parts

    Lubricant, Never­Seez, 16 oz cans 250267 O­ring, 32 x 2 985022 Pin, dowel, M6 x 20 long, hose and applicator Refer to Safety Valve Parts. NOTE A: 08 10 08 10 Figure 9-11 Single‐stream pump adapter parts E 2011 Nordson Corporation Part 1120130...

  • Page 154: Dual-Stream Pump Adapter Parts

    S O­ring, 32 x 2 250267 S Pin, dowel, M6 x 20 long, hose and applicator 985022 05 06 04 09 12 11 10 08 10 07 10 08 10 Figure 9-12 Dual‐stream pump adapter parts Part 1120130 E 2011 Nordson Corporation...

  • Page 155: Single-Stream Gear Pumps

    ‐ ‐ ‐ ‐ ‐ — S Sealing paste, Stucarit 203, 100 ml — ‐ ‐ ‐ ‐ ‐ — S High‐temp. grease, GLS 595/N2, 10 g — ‐ ‐ ‐ ‐ ‐ — E 2011 Nordson Corporation Part 1120130...
  • Page 156 S Assembly Bushing F.Shaft Sealing D12, 7 ‐ ‐ ‐ ‐ ‐ ‐ S In‐Assembly Tools 7136915, 7136918, EN/GE 7146229 NOTE A: This is instruction may be obtained from http://emanuals.nordson.com, or contact your Nordson representative. NS: Not Shown Part 1120130...
  • Page 157 ‐ ‐ ‐ ‐ ‐ ‐ S In‐Assembly Tools 7136915, 7136918, EN/GE 7146229 NOTE A: This is instruction may be obtained from http://emanuals.nordson.com, or contact your Nordson representative. NS: Not Shown Figure 9-13 Single‐stream gland seal (left) and Variseal (right) gear pumps...

  • Page 158: Dual-Stream Gear Pumps

    S Sealing paste, Stucarit 203, 100 ml — ‐ ‐ ‐ ‐ ‐ — S High‐temp. grease, GLS 595/N2, 10 g — ‐ ‐ ‐ ‐ ‐ — Figure 9-14 Dual‐stream gland seal gear pump Part 1120130 E 2011 Nordson Corporation...

  • Page 159: Safety Valve Parts

    207932 Valve, safety, 85 bar — 394592 Service kit S O‐ring 11 x 2 ‐‐‐‐‐‐ S O‐ring 9 x 2 ‐‐‐‐‐‐ S High‐temp. Grease, GLS 595/N2, 10g — ‐‐‐‐‐‐ Figure 9-15 Safety valve parts E 2011 Nordson Corporation Part 1120130...

  • Page 160: Control Valve Assemblies

    S Plug M56x1,5 L35 ­­­­­­­­­ S Pressure ctrl valve 5­90 bar VB/DB 203059 S Pressure ctrl valve 5­90 bar VB/DB pneum 207300 S Valve, Circulation Control, AltaBlue 1070961 S Plug, pressure regulator valve VB/DB ­­­­­­­­­ S Valve, Ball, 8 MM, SS 316 ­­­­­­­­­...
  • Page 161 9-32 Parts Control Valve Module Parts (contd) Figure 9-16 Pressure control module parts E 2011 Nordson Corporation Part 1120130...

  • Page 162: Filter Cartridge Parts

    S S O‐ring 44x3 — ‐ ‐ ‐ ‐ ‐ S S O‐ring 48x2 — ‐ ‐ ‐ ‐ ‐ S High‐temp. grease, GLS 595/N2, 10g — ‐ ‐ ‐ ‐ ‐ Figure 9-17 Filter cartridge parts Part 1120130 E 2011 Nordson Corporation...

  • Page 163: Pressure Control Valve Parts

    ‐ ‐ ‐ ‐ ‐ S O‐ring 9 x 2 ‐ ‐ ‐ ‐ ‐ S High‐temp. grease, GLS 595/N2, 10 g — ‐ ‐ ‐ ‐ ‐ Figure 9-18 Pressure control valve parts E 2011 Nordson Corporation Part 1120130...

  • Page 164: Pneumatic Pressure Control Valve Parts

    ­­­­­­­­ S Inside seal, Turcon-Variseal_M2S ­­­­­­­­ — 394600 Service Kit Pressure control valve S O-ring, 11 x 2 ­­­­­­­­ S O-ring, 9 x 2 ­­­­­­­­ S High temp grease, GLS 595/N2, 10g — ­­­­­­­­ Part 1120130 E 2011 Nordson Corporation...
  • Page 165 9-36 Parts Pneumatic Pressure Control Valve Parts (contd) Figure 9-19 Pneumatic pressure control valve parts E 2011 Nordson Corporation Part 1120130...

  • Page 166: Pneumatic Pressure Control Valve Interface Parts

    - - - - - - - Grease, high‐temperature, GLS 595/N2, can THIS VALVE CONNECT TO MAINFOLD ITEM 10 MUST BE VERTICAL 4 18 3 18 Figure 9-20 Pneumatic pressure control valve interface parts Part 1120130 E 2011 Nordson Corporation...

  • Page 167: Manual Pneumatic Pressure Control Valve Parts

    ­­­­­­­­ S SCR, SKT, M8X1.25X25,BL ­­­­­­­­ S Washer, LK, M, EXT,M10, ZN ­­­­­­­­ S Nut, HEX, Serrated, M8, STL,(8.8)M ZP ­­­­­­­­ NOTE: this part list is 4 path option for Manual Pneumatic Pressure Control E 2011 Nordson Corporation Part 1120130...
  • Page 168 9-39 Parts Figure 9-21 Manual pneumatic pressure control valve parts Part 1120130 E 2011 Nordson Corporation...

  • Page 169: Flow Control Bypass Control Valve Parts

    S Nut, HEX, Serrated, M8, STL,(8.8)M ZP ­­­­­­­­ S Nut, HEX with EXT TOOTH Washer, M4 ­­­­­­­­ S Wire,0.75SQMM, 24/ 0.20,PVC,RED ­­­­­­­­ S Wire,0.75SQMM, 24/ 0.20,PVC,BLK ­­­­­­­­ NOTE: this part list is 4 path option for Flow Control Bypass E 2011 Nordson Corporation Part 1120130...
  • Page 170 9-41 Parts Figure 9-22 Flow control bypass control valve parts Part 1120130 E 2011 Nordson Corporation...

  • Page 171: Manual Pneumatic Pressure Control Valve Cabinet

    S SCR, SKT, Low, M4X10, ZN ­­­­­­­­ S Washer, FLT, M, Narrow, M4, STL, ZN ­­­­­­­­ S Washer, LK, M, SPT,M4, STL, ZN ­­­­­­­­ 09 08 08 09 08 09 Figure 9-23 Manual pneumatic pressure control valve cabinet parts E 2011 Nordson Corporation Part 1120130...

  • Page 172: Flow Control Bypass Control Valve Cabinet

    S Washer, lk, M, SPT,M4, STL, ZN ­­­­­­­­ S Allen Head Cap Screw M3X10 DIN912 SST ­­­­­­­­ S Washer, flt, M, REG, M3, Zinc Plate ­­­­­­­­ S Washer, lk, M, SPT,M3, STL, ZN ­­­­­­­­ Part 1120130 E 2011 Nordson Corporation...
  • Page 173 9-44 Parts Flow Control Bypass Control Valve Cabinet(contd) 09 08 Figure 9-24 Flow control bypass control valve cabinet parts E 2011 Nordson Corporation Part 1120130...

  • Page 174: Manual Pneumatic Pressure & Flow Control Bypass Control Valve Interface Parts

    S Pneumatic Connector, Type T,Rc1/4­2XD6 ­­­­­­­­ S Safety Valve 6BAR G1/4 SW20 ­­­­­­­­ S Sign "MAX. 6 BAR" Self Adhesive ­­­­­­­­ Figure 9-25 Manual pneumatic pressure & flow control bypass control valve interface parts Part 1120130 E 2011 Nordson Corporation...

  • Page 175: Flow Control Bypass Control Valve Solenoid Parts

    S Solenoid Valve,2/3,3 Unit ­­­­­­­ S Solenoid Valve,2/3,4 Unit ­­­­­­­ S Connector,Type I,M5­D04 ­­­­­­­ S Pneumatic Connector,Rc1/8­4 ­­­­­­­ S Connector, Male, 6MM ­ 1/8" Thread, BR ­­­­­­­ ­­ Figure 9-26 Flow control bypass control valve solenoid parts E 2011 Nordson Corporation Part 1120130...

  • Page 176: Manual Pneumatic Pressure & Flow Control Bypass Control Valve Multi Connector Parts

    ­­­­­­­­ SCR, SKT, Low,M4X10, ZN ­­­­­­­­ Washer, FLT, M, Narrow, M4, STL, ZN ­­­­­­­­ Washer, LK, M, SPT,M4, STL, ZN Figure 9-27 Manual pneumatic pressure & flow control bypass control valve multi connector parts Part 1120130 E 2011 Nordson Corporation...

  • Page 177: Circulation Control Valve Parts

    S O‐ring 9 x 2 ‐ ‐ ‐ ‐ ‐ S O‐ring 11 x 2 ‐ ‐ ‐ ‐ ‐ S High‐temp. grease, GLS 595/N2, 10g — ‐ ‐ ‐ ‐ ‐ Figure 9-28 Circulation control valve parts E 2011 Nordson Corporation Part 1120130...

  • Page 178: Schematics

    9-49 Parts Schematics Figure 9-29 Flow control bypass control valve schematic Part 1120130 E 2011 Nordson Corporation...
  • Page 179 9-50 Parts Schematics (contd) Figure 9-30 Manual pneumatic pressure control valve schematic E 2011 Nordson Corporation Part 1120130...

  • Page 180: Motor Assembly

    S Cable assembly, motor ‐ ‐ ‐ ‐ ‐ ‐ S Harness, internal ‐ ‐ ‐ ‐ ‐ ‐ NS: Not Shown INSTALLATION GAP IS 4mm 504 505 507 Figure 9-31 Motor assembly parts (four‐pump melter shown) Part 1120130 E 2011 Nordson Corporation...

  • Page 181: Electrical Enclosure Panel Assemblies

    ­­­­­­­­ Panel Assembly,LH, with LK,400V, Touch — S Panel, Left, Outside, Electrical Cabinet, with LK ­­­­­­­­ S Panel, Left, Inside, Electrical Cabinet, Touch ­­­­­­­­ S Stock WireWay 45X65 ALTABLUE ­­­­­­­­ 0.33 S Stock WireWay 45X65 ALTABLUE ­­­­­­­­ 0.28 S WireWay,25X65X180,ALTABLUE ­­­­­­­­...
  • Page 182 9-53 Parts Figure 9-32 Left panel assembly parts (400V melter shown) Part 1120130 E 2011 Nordson Corporation...

  • Page 183: One/Two-Pump Melter 2 Hose/Gun (400V) Back Panel Parts (15, 30L)

    S Clip, relay 7400010 S Solid­state relay G3PE 100­260V MAX. 15A 207396 S Solid state relay, 100­260VAC, 35A, DC TRIG 7400070 S Spacer sleeve, AltaBlue ­­­­­­­­ S Hexnut, flanged, serrated, M6 7403060 S Panel, back, outer, elect cab, 2D 7402290...
  • Page 184 9-55 Parts Figure 9-33 One/two-pump melter 2 Hose/Applicator (400V) back panel parts (15L, 30L) Part 1120130 E 2011 Nordson Corporation...
  • Page 185 S Clip, relay 7400010 S Solid­state relay G3PE 100­260V MAX. 15A 207396 S Solid state relay,100­260VAC,35A,DC TRIG 7400070 S Spacer sleeve, AltaBlue ­­­­­­­­ S Hex nut, flanged, serrated, M6 7403060 S Panel, back, outer, elect cab, 2D 7402290 S Marker, terminal block, DEK 5/5+MC, touch 7403476 NOTE A: See Figure 9‐35 for the location of this part on the main board.
  • Page 186 9-57 Parts Figure 9-34 One/two‐pump melter 2 Hose/Gun (400V) back panel parts (50L) Part 1120130 E 2011 Nordson Corporation...

  • Page 187: One/Two-Pump Melter 2 Back Panel Parts

    RV 3 R132 R131 R123 R136 RV 1 RV 2 6.3A 6.3A DS14 6.3A 6.3A 6.3A 6.3A R116 DS10 DS11 DS12 R106 DS13 R104 Figure 9-35 Location of the shunt on the main board E 2011 Nordson Corporation Part 1120130...
  • Page 188 9-59 Parts This page intentionally left blank. Part 1120130 E 2011 Nordson Corporation...

  • Page 189: One/Two-Pump Melter 4/6 Hose/Gun (400V) Back Panel Parts (15L, 30L)

    Clip, relay 207396 Solid­state relay G3PE 100­260V max. 15A 7400070 Solid state relay, 100­260VAC, 35A, DC TRIG ­­­­­­­­ Spacer sleeve, AltaBlue 7403060 Hex nut, flanged, serrated, M6 7402290 Panel, back, outer, elect cab, 2D 7403476 Marker, terminal block, DEK 5/5+MC, touch NOTE A: See Figure 9‐35 for the location of this part on the main board.

  • Page 190: One/Two-Pump Melter 4/6 Hose/Gun (400V) Back Panel Parts (15L, 30L

    9-61 Parts Figure 9-36 One/two-pump melter 4/6 Hose/Gun (400V) back panel parts (15L, 30L) Part 1120130 E 2011 Nordson Corporation...
  • Page 191 Clip, relay 207396 Solid­state relay G3PE 100­260V MAX. 15A 7400070 Solid state relay, 100­260VAC, 35A, DC TRIG ­­­­­­­­ Spacer sleeve, AltaBlue 7403060 Hex nut, flanged, serrated, M6 7402290 Panel, back, outer, elect cab, 2D 7403476 Marker, terminal block, DEK 5/5+MC, touch NOTE A: See Figure 9‐35 for the location of this part on the main board.
  • Page 192 9-63 Parts Figure 9-37 One/two­pump melter 4/6 Hose/Gun (400V) back panel parts (50L) Part 1120130 E 2011 Nordson Corporation...

  • Page 193: Three/Four­pump 4/6 Hose/Gun (400V) Melter Back Panel Parts(30,50L)

    Washer, flt, M, reg, M3, zinc plate ­­­­­­­­ Washer, lk, M, spt, M3, stl, zn ­­­­­­­­ Nut, acorn, M3, stl, zn ­­­­­­­­ Rail, din 35 x 7.5 x 690 AltaBlue ­­­­­­­­ Hex nut, flanged, serrated, M5 1078624 Svce kit, DuraBlue, main, PCA ­­­­­­­­...
  • Page 194 9-65 Parts Figure 9-38 Three/four­pump 4/6 Hose/Gun (400V) melter back panel parts (30,50L) Part 1120130 E 2011 Nordson Corporation...

  • Page 195: Three/Four-Pump Eight Hose/Gun (400V) Melter Back Panel Parts (30,50L)

    ­­­­­­­­ S Washer, lk, M, spt, M3, stl, zn ­­­­­­­­ S Nut, acorn, M3, stl, zn ­­­­­­­­ S Rail, DIN 35 X 7.5 X 690 AltaBlue ­­­­­­­­ S Hexnut, flanged, serrated, M5 ­­­­­­­­ S Svce kit, DuraBlue, main, PCA 1078624 S Scr, pan, rec, w/washer, M4 X 10, ZN ­­­­­­­­...
  • Page 196 9-67 Parts Figure 9-39 Three/four­pump 4/6 Hose/Gun (400V) melter back panel parts (30, 50L) Part 1120130 E 2011 Nordson Corporation...

  • Page 197: Two Hose/Gun (400V) Melter Right Panel Parts

    S Washer, flt, M, narrow, M4, stl, zn ­­­­­­­­ S Washer, lk, M, spt, M4, stl, zn ­­­­­­­­ S End stop, terminal block ­­­­­­­­ S 24VDC power supply, 150W 7403256 S Rail, din, 280lg, AltaBlue ­­­­­­­­ E 2011 Nordson Corporation Part 1120130...
  • Page 198 9-69 Parts Figure 9-40 Two Hose/Gun(400V) melter right panel parts Part 1120130 E 2011 Nordson Corporation...

  • Page 199: Four Hose/Gun(400V) Melter Right Panel Parts

    S Washer, flt, M, narrow, M4, stl, zn ­­­­­­­­ S Washer, lk, M, spt, M4, stl, zn ­­­­­­­­ S End stop, terminal block ­­­­­­­­ S 24VDC power supply, 150W 7403526 S Rail, din, 280lg, AltaBlue ­­­­­­­­ E 2011 Nordson Corporation Part 1120130...
  • Page 200 9-71 Parts Figure 9-41 Four Hose/Gun(400V) melter right panel parts Part 1120130 E 2011 Nordson Corporation...

  • Page 201: Six Hose/Gun (400V) Melter Right Panel Parts

    S Washer, flt, M, narrow, M4, stl, zn ­­­­­­­­ S Washer, lk, M, spt, M4, stl, zn ­­­­­­­­ S End stop, terminal block ­­­­­­­­ S 24VDC power supply, 150W 7403526 S Rail, din, 280 lg, AltaBlue ­­­­­­­­ E 2011 Nordson Corporation Part 1120130...
  • Page 202 9-73 Parts Figure 9-42 Six Hose/Gun (400V) melter right panel parts Part 1120130 E 2011 Nordson Corporation...

  • Page 203: Eight Hose/Gun (400V) Melter Right Panel Parts

    S Washer, flt, M, narrow, M4, stl, zn ­­­­­­­­ S Washer, lk, M, spt, M4, stl, zn ­­­­­­­­ S End stop, terminal block ­­­­­­­­ S 24VDC power supply, 150W 7403526 S Rail, din, 280lg, AltaBlue ­­­­­­­­ E 2011 Nordson Corporation Part 1120130...
  • Page 204 9-75 Parts Figure 9-43 Eight Hose/Gun (400V) melter right panel parts Part 1120130 E 2011 Nordson Corporation...

  • Page 205: One/Two-Pump Melter Bottom Panel Parts

    S Hexnut, Flanged, Serrated, M5 ­­­­­­­­ S Mount, Saddle Tie, DIA.6 ­­­­­­­­ S Nut, HEX, M5, STL, ZN ­­­­­­­­ S Washer, FLT, M, REG, M5, STL, ZN ­­­­­­­­ Figure 9-44 One/two‐pump melter bottom panel assembly parts E 2011 Nordson Corporation Part 1120130...

  • Page 206: Three/Four-Pump Melter Bottom Panel Parts

    S Hexnut, Flanged, Serrated, M5 ­­­­­­­­ S Nut, HEX, M5, STL, ZN ­­­­­­­­ S Washer, FLT, M, REG, M5, STL, ZN ­­­­­­­­ Figure 9-45 Three/four‐pump and 100L melter bottom panel assembly parts (400V melter shown) Part 1120130 E 2011 Nordson Corporation...

  • Page 207: Control Panel Assembly

    Description Quantity Note ­­­­­­­­ ­­­­­­­­ Control Assembly, ELEC, 1/2D, Touch S Panel, Assembly, Control, 2D, Touch 0001 ­­­­­­­­ S Tag, Display, ALTABLUE Touch 0002 1108174 S Service Kit, LCD MODULE 0003 7403311 S Service Kit,PCA Motor Control, Touch 0004 7403315...
  • Page 208 9-79 Parts This page intentionally left blank. Part 1120130 E 2011 Nordson Corporation...

  • Page 209: Sensor Assembly

    7403515 Hose Connect Assembly,PT,6H/G,4D/100L, Touch 7403516 Hose Connect Assembly,PT,8H/G,4D/100L, Touch 0802 7401367 RTD,Assembly,NI120, Grid, ALTABLUE 7400280 RTD Assembly, PT100, Grid, ALTABLUE 0803 7401368 RTD, Assembly, NI120, Reservoir, ALTABLUE 7400281 RTD Assembly, PT100, Reservior, ALTABLUE 0804 ­­­­­­­­ Washer, FLT, M, REG, M6, STL, ZN 0805 ­­­­­­­­...
  • Page 210 9-81 Parts Figure 9-47 Sensor assembly parts (four‐pump 100‐ohm platinum melter shown) Part 1120130 E 2011 Nordson Corporation...

  • Page 211: Low Level Assembly

    S Cable tie, 4 in., 302 degrees F ‐ ‐ ‐ ‐ ‐ ‐ ‐ NS: Not Shown 1202 1201 ROUTE WIRE FROM SWITCH GASCKET ASSEMBLY BETWEEN THE HOPPER GASKET AND TOP COVER. Figure 9-48 Low level assembly parts E 2011 Nordson Corporation Part 1120130...

  • Page 212: Optional Accessories

    9-83 Parts Optional Accessories To optimize the use of your system, Nordson Corporation recommends these optional accessories. Pressure Indication Part Description Note 1030537 Kit, gauge, analog pressure, 1500 psi Low Level Indication Part Description Note 7400563 Low level indication, 15/30L, one/two pump...

  • Page 213: Line-Speed Signal Generator

    To use the gear‐to‐line capability of the melter, you must install a device that measures the speed of the production line. The default type of line‐speed signal input is 0-10 VDC, although other inputs can be accepted. Nordson Corporation offers the following 0-10 VDC generator.
  • Page 214 9-85 Parts This page intentionally left blank. Part 1120130 E 2011 Nordson Corporation...

  • Page 215: Recommended Spare Parts

    Socket, Relay Mount 7401321 Service Kit, Filter, Fan, Electrical Cabinet 7401320 Service Kit, Fan, 240VAC, 170 CFM 7400318 Service Kit, Motor Control, ALTABLUE 7140101 Interference Filter 230VAC/2X6A B 1078624 Service Kit, DURABLUE, Main, PCA 1031201 Service Kit, DURABLUE, Expansion PCA...
  • Page 216 Service kit, lid, AB2D15L/4D30L 7402920 Service kit, lid, AB2D30&50L/4D50L 7402921 Service kit, lid, AB100L 7402922 Service kit, hinge, lid, AltaBlue 7402923 Service kit, hinge, support, lid, AB100L 7403095 Kit, change normal pump to SN1710 7403096 Kit, change SN1710 to notmal pump...
  • Page 217 Circuit Breaker, 32 A, 2‐pole 7400321 Circuit Breaker, 13 A, 2‐pole 7400322 Circuit Breaker, 16 A, 2‐pole, inductive load 7400323 Circuit Breaker, 2 A, 2‐pole, inductive load 256141 Circuit Breaker, 16 A, 3‐pole, inductive load E 2011 Nordson Corporation Part 1120130...
  • Page 218 Circuit Breaker, 2 A 256141 Circuit Breaker, 16 A, 3‐pole, inductive load Pt100 Melters 7400281 RTD assembly, reservoir, PT100 7400280 RTD assembly, tank, PT100 Ni120 Melters 7401367 RTD assembly, reservoir, Ni120 7401368 RTD assembly, tank, Ni120 Part 1120130 E 2011 Nordson Corporation...
  • Page 219 9-90 Parts E 2011 Nordson Corporation Part 1120130...
  • Page 220 ## TABSHEET ##...

  • Page 221: Technical Data

    104 °F Humidity 10 to 95 %, not condensing Min. operating temperature 40 ° C 100 °F (setpoint) Max. operating 230 ° C 450 °F temperatures Overtemperature shutdown 260 ° C 500 °F by thermostat E 2011 Nordson Corporation Part 1120130...

  • Page 222: Electrical Data

    2000 W, hose/applicator pair 7 or 8 4000 W, sum of hose/applicator pairs 3 and 4 4000 W, sum of hose/applicator pairs 7 and 8 NOTE: Total external wattage must not exceed 12,000 W. E 2011 Nordson Corporation Part 1120130...

  • Page 223: Mechanical Data

    Two single‐stream manifolds: 3 connections per pump stream Dual‐stream manifold: 2 connections per pump stream NOTE A: Only for 2 pumps with 8 hose/applicator. Electrical Schematics Refer to the electrical schematics provided with the melter. E 2011 Nordson Corporation Part 1120130...

  • Page 224: Hydraulic Schematic

    GRID PUMP PUMP MOTOR MOTOR CONTROL CONTROL GEAR GEAR MOTOR MOTOR FILTER FILTER DRAIN DRAIN VALVE VALVE É É É É É É É É É É É É Figure 10-1 Hydraulic system schematic E 2011 Nordson Corporation Part 1120130...
  • Page 225 ## TABSHEET ##...

  • Page 226: Calculating Melter Power Requirements (Including Heater Specifications

    Two hose/gun pair maximum—The combined wattage of hose/gun pairs 1 and 2 or hose/guns pairs 3 and 4 If your Nordson representative has already calculated the hose/gun power requirements and confirmed that the maximum allowable wattages will not be exceeded, then no further calculation is necessary. However, you should re‐evaluate the hose and gun power requirements before you:...
  • Page 227 Hose/gun pair 3 or 4 2000W Hose/gun pair 7 or 8 Sum of hose/gun pairs 3 and 4 4000W Sum of hose/gun pairs 7 and 8 NOTE: Total external wattage must not exceed 12,000 W. E 2011 Nordson Corporation Part 1120130...
  • Page 228 3Ø N/PE AC 400/230 V 50/60 Hz 46A 3 motor 30531 3Ø N/PE AC 400/230 V 50/60 Hz 46A 2 motor 29503 3Ø N/PE AC 400/230 V 50/60 Hz 46A 1 motor 28988 3Ø N/PE AC 400/230 V 50/60 Hz 45A Part 1120130 E 2011 Nordson Corporation...
  • Page 229 800W, .50DIA X 13.75 LG 100L Hopper 7400910 HEATER, 240V 1000W, 49.25 57.45 .50DIA X 22.75LG Reservoir 7400480 HEATER CARTIDGE, 240V 800W, .50DIA X 27.5LG Manifold 7400051 HEATER CARTRIDGE, 240V 800W, .50DIA X 13.75 LG E 2011 Nordson Corporation Part 1120130...
  • Page 232 Title Title Customer Product Manual - 123456X Customer Product Manual - 123456X Title Title Customer Product Manual - 123456X Customer Product Manual - 123456X Title Title Customer Product Manual - 123456X Customer Product Manual - 123456X Title Title Customer Product Manual - 123456X Customer Product Manual - 123456X Title Title...
  • Page 233 Index Index Part 123456X E 2005 Nordson Corporation...
  • Page 234 Index Part 123456X E 2005 Nordson Corporation...

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