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- Page 1 Farval ® Dualine Installation System Start-Up Bulletin DL300 BIJUR DELIMON INTERNATIONAL 2685 Airport Road • Kinston, NC 28504 Tel. 800-227-1063 • Fax: 252-527-9232 website: www.bijurdelimon.com...
- Page 2 DC1-1 SECTION DC SYSTEM INSTALLATION AND START UP (For Dualine Automatic Electric Powered and Air Powered Systems) First study the schematic layout, the bearing list, and the applicable Farval publications describing dualine systems. Together they completely describe the system and its component assemblies. They also explain how the system and its component assemblies operate and how the various sub-assemblies-the pump, the reservoir, valve manifolds, and controls should be combined.
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Page 3: System Installation And Start Up
DC1-2 SYSTEM INSTALLATION AND START UP INSTALLATION INSERT PLUGS AFTER SYSTEM HAS BEEN FILLED WITH LUBRICANT, RESERVOIR PURGED OF AIR AND READY FOR OPERATION-SEE “FILLING SYSTEM WITH LUBRICANT.” ADD LINE STRAINERS TO RETURN LINES OF SYSTEMS WITH COMPLETE LOOPS AND TO DISCHARGE LINES OF END-OF-LINE SYSTEMS THEY REMOVE REVERSING VALVE OF SOME FOREIGN MATTER WHICH MAY BE... - Page 4 DC1-3 SYSTEM INSTALLATION AND START UP FILLING SYSTEM WITH LUBRICANT The procedure described below assures removal of air from all parts of the system. Air, trapped in the pump throat, can prevent priming on the first stroke and result in damaging the pump cylinder and piston. Air, trapped in the supply lines, will prevent the pump from developing system shut down pressure without long operating periods and subsequent time-out of the fault signal timer.
- Page 5 DC1-4 SYSTEM INSTALLATION AND START UP SYSTEM START UP System Pressure-Adjust to between 300 and 700 psig at the end of the most remote branch of the main supply lines (600 psig is usually satisfactory) by turning the pressure adjusting screw.- This pressure is indicated by gauges at the adjustment point (for example the “B”...
- Page 6 DD1-1 SECTION DD SERVICE INSTRUCTIONS–MAINTENANCE INTRODUCTION This section covers service and trouble shooting instructions for complete automatic systems. Additional instructions for various system components may be found in other publications covering specific systems. PREVENTIVE MAINTENANCE 1. Keep reservoir filled . A pump operating with an empty reservoir will force air into the system causing difficulty in building pres- sure, preventing pump from priming, or even damaging the pump pistons.
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Page 7: Troubleshooting
DC1-2 SYSTEM INSTRUCTIONS—MAINTENANCE TROUBLESHOOTING* CONDITION CAUSE REMEDY A. System will not 1. Broken Main Line or loose fitting. 1. Find break and replace line. build pressure. 2. Air in system. 2. Bleed air (Page DC1-3). Check lube level in reservoir. 3. - Page 8 4. Mounting screws too tight. 5. Apply hand gun to bearing inlet to see if bearing is 5. High resistance in bearing. drilled or reamed properly. BIJUR DELIMON INTERNATIONAL 2685 Airport Road • Kinston, NC 28504 Tel. 800-227-1063 • Fax: 252-527-9232 website: www.bijurdelimon.com...
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