TriangleTube Phase III HM Series Installation And Maintenance Manual

Oil and gas fired water heaters
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Before proceeding with installation and operation, read entire manual carefully. Failure to do so can cause
WARNING
injury or property damage.
When receiving Phase III, any claims for damage or shortage in shipment must be filed immediately against
the transportation company by the consignee.
Warranty Registration Card must be filled out by the customer and mailed within thirty (30) days of installa-
NOTICE
tion in order to gain warranty coverage.
Leave all documentation received with appliance with owner for future reference.
- Input from 165,000 to 390,000 Btu/hr -
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Phase III
HM Series
Oil and Gas Fired
Water Heaters
CONFORMS TO
ANSI Z 21-10-3/UL 732
CERTIFIED TO
90870
CGA CAN 1-4-3-M 85
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CSA B 140-12
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2008HM Manual 4/00

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Summary of Contents for TriangleTube Phase III HM Series

  • Page 1 Phase III ® HM Series Oil and Gas Fired Water Heaters CONFORMS TO ANSI Z 21-10-3/UL 732 CERTIFIED TO CSA B 140-12 90870 CGA CAN 1-4-3-M 85 - Input from 165,000 to 390,000 Btu/hr - * I N S I O N N D M N C E * * I N S...
  • Page 2: Table Of Contents

    Table of Contents SAFETY INFORMATION Product and Safety Information ....... . 1-2 PRESENTATION - DESCRIPTION Know More About Your Water Heater .
  • Page 3 Table of Contents Hot Water Can Scald ........25 Adjusting the Water Heater Thermostat.
  • Page 4: Product And Safety Information

    Product & Safety Information The following terms are used throughout this DANGER manual to bring attention to the presence of potential hazards or to important information • WHAT TO DO IF YOU SMELL GAS concerning the product. - Do not try to light any appliance - Do not touch any electrical switch;...
  • Page 5 Product & Safety Information CAUTION WARNING Protection must be taken against excessive Bacteria can develop in the domestic temperature and pressure! water system if certain minimum water temperatures are not maintained. TO PROTECT AGAINST EXCES- SIVE TEMPERATURE AND PRES- SURE DANGER •...
  • Page 6: Presentation- Description

    Presentation- Description 1- KNOW MORE ABOUT YOUR WATER A- Construction characteristics (Fig. 2, page 5) HEATER Stainless Steel Heat Exchanger: The HM Series water heaters are our latest The heat exchanger (H) is the heart of the standard in high efficiency products where HM Water Heater and serves two primary large quantities of hot water are required.
  • Page 7 Presentation- Description Insulation: Jacket: The insulation (J) which, totally covers the The jacket (O) is completely made of steel tank, is a thick layer of polyurethane foam (1 and is degreased and phosphatized before it 1/2”) - this is the equivalent of 2 1/2” to 3” is painted with an epoxy-polyester paint and of fiberglass.
  • Page 8: Pre-Installation

    Pre-Installation 1- CODE COMPLIANCE national codes, lined or relined, or provided with a new chimney or vent sized for the The Water Heater installation must conform to application. the requirements of local codes and the author- ity having jurisdiction. In the absence of these requirements: WARNING Gas fired heaters should be installed in accor-...
  • Page 9: Recommended Clearances

    Pre-Installation b. If connected to the outdoors through hori- - The barometric damper should be locat- zontal ducts: 1 square inch free area per ed as close as possible to the heater and 2,000 BTU/H total input. must be in the same room as the heater. •...
  • Page 10 Pre-Installation • Single wall heat exchanger in water heater ognized as safe by the U.S. Food and complies with National Standard Plumbing Drug Administration. Code, provided that: 2.The pressure of the heat transfer medium is - Outer tank water (including additives) maintained less than the normal minimum is practically non-toxic, having toxicity operating pressure of the potable water sys-...
  • Page 11: Installation

    Installation 2- PIPING THE WATER HEATER 1- VENTING THE WATER HEATER A-Thermal Expansion • Use vent materials approved by local codes for gas-fired or oil-fired appliances. In their If a backflow preventer, check valve, or pres- absence refer to: sure reducing valve is piped on cold water inlet, install an expansion tank on cold water - National Fuel Gas Code, ANSI Z223.1.
  • Page 12: Pressure Relief Valve

    Installation - plugged, reduced or restricted. 5. INNER TANK (DOMESTIC) PIPING - subjected to freezing. • For recommended domestic piping, see Fig. 4 through Fig. 9. WARNING • Union on domestic hot water outlet should be at a higher elevation than domestic water Do not install any valve between T&P relief drain valve.
  • Page 13 Installation • For recommend primary piping when using the HM Series Water Heater in conjunction DANGER with a TR Series Water Heater see Fig. 10 through Fig. 12. Do not use automotive, ethylene glycol or any • For recommend primary piping for space undiluted or petroleum-based antifreeze.
  • Page 14 Installation 12" min. Heat trap loop To dishwasher if permitted by codes Cold water inlet Note: All shut off valves shown in this figure must be Fig. 5: HM with mixing valve and recirculation closed when siphon draining the water heater 1.
  • Page 15 Installation Recirculated water Hot water Cold water outlet inlet Cold water inlet Fig. 7: Domestic Piping HM series water heaters with 2 Phase III’s TR model water heaters for high peak demand 1. Circulator 4. T&P relief valve 2. Flow check valve 5.
  • Page 16 Installation Cold water Hot water outlet inlet To dishwasher if • Recommended for applica- permitted by codes tions in which there is a large water consumption in short period of time. • A maximum of 3 water heaters may be piped in series.
  • Page 17: Primary Piping Diagram

    Installation Fig. 11: Primary piping HM Series water heater with 2 Phase III TR model water heater (parallel piping) 1. Circulator 3. Shut off valve 2. Flow check valve 4. T&P relief valve Fig. 12: Primary piping HM Series water heater with 2 Phase III TR model water heaters (series piping) 1.
  • Page 18: Space Heating Piping

    Installation 12" max. • Size primary manifold for total flow of all circulators • Size each circulator to individual circuit requirements • Install balancing valves to adjust flow to distribute heat to all zones • Install “near appliance” components i.e.: Expansion tank, air vents... Fig.
  • Page 19: Water Heater Wiring

    Installation 7- WATER HEATER WIRING CAUTION CAUTION The 115V, 6 amp electrical outlet reciprocal Electrical shock hazard. Can cause severe located on the console panel has LINE VOLT- personal injury, death or substantial prop- AGE present when water heater service erty damage.
  • Page 20: Field Wiring For Space Heating Applications

    Installation Thermostat Honeywell zone 1 R845A Relay Circulator Zone 1 Thermostat zone 2 Circulator Zone 2 Additonal zones may be added as shown above Primary circulators Fig. 16: Field wiring for space heating using zone circulators without domestic priority...
  • Page 21 Installation 4 Wire Zone Valve V.A.C. High Voltage Transformer (Power) V.A.C. Room Zone Valve Thermostat Zone 1 Room Thermostat Zone 2 Zone Valve Additional zones may Additional zones be added as shown above Primary circulator 120V 3 Wire Zone Valve V.A.C.
  • Page 22: Domestic Piping Diagram

    Installation 120 VAC Thermostat Honeywell zone 1 R845A Relay Flow Switch (located on the domestic piping) Circulator Zone 1 Thermostat zone 2 Circulator Zone 2 Additonal zones may be added as shown above Primary circulators Fig. 16: Field wiring for space heating using zone circulators with domestic priority...
  • Page 23 Installation 4 Wire Zone Valve V.A.C. High Voltage Transformer (Power) Flow V.A.C. switch (Located on Room Zone Valve domestic piping) Thermostat Zone 1 Room Thermostat Zone 2 Zone Valve Additional zones may Additional zones be added as shown above Primary circulator 120V V.A.C...
  • Page 24: Gas Burner Installation

    Installation GAS BURNER INSTALLATION WARNING 1. MOUNTING THE GAS BURNER • To mount, set up and operate the burner, Do not check for gas leaks with an open refer to the burner manufacturer’s installa- flame - use bubble test. Failure to use bub- tion guide shipped with the burner.
  • Page 25 Installation Chart 1: Gas pipe sizing natural gas Maximum Capacity of Pipe in Cubic Feet of Natural Gas per Hour for Gas Pressures of 0.5 Psig (14" water column)or less and a Pressure Drop of 0.3 Inch Water Column (Based on a 0.60 Specific Gravity Gas) Nominal Length of Pipe, Feet SCH 40 Pipe...
  • Page 26: Oil Burner Installation

    Installation 4. GAS BURNER SET UP - NFPA 31, Standard for the Installation of Oil-Burning Equipment • Follow the burner manufacturer’s installation - In Canada, CSA B139, Installation of Oil- manual Burning Equipment • Using combustion test equipment, adjust burn- - Information provided with Burner and er for: Fuel Pump...
  • Page 27: Water Heater Start Up

    Water Heater Start-Up 1- FILLING THE INNER TANK seat properly (i.e., water leaks out), (Domestic Water) remove cap A. Briefly push in valve B and release it to clean valve seat. Screw cap A CAUTION on completely, then unscrew one turn. Never use water heater unless it is complete- ly filled with water.
  • Page 28: Hot Water Can Scald

    Water Heater Start-Up Cold water inlet Temperature/pressure To Domestic inner tank To primary Isolation outer tank valves Automatic fill valve (primary side) Expansion Expansion tank(s) tank(s) Fig. 15: Detail of automatic fill system with Temp/Pressure indicator on outer (primary) tank. - Install an automatic mixing valve at water DANGER heater or at each hot water faucet, bath and...
  • Page 29: Adjusting The Water Heater Thermostat

    Water Heater Start-Up General Notes • Check water temperature at a hot water faucet immediately after first heating cycle. Further • Household water usage patterns will affect temperature adjustment may be necessary as water temperature at any faucet or shower. water heating system is used.
  • Page 30: Water Heater Maintenance

    Water Heater Maintenance 1- ANNUAL MAINTENANCE • If after closing the valve, the valve fails to completely reset and water continues to flow, A- Flueway shut OFF power to the heater and follow the draining procedure. Partially drain the inner •...
  • Page 31: Oil Filter

    Water Heater Maintenance • Check functions of field installed controls (see WARNING control manufacturer’s installations). • Check thermostatic mixing valve per Do not use automotive or ethylene glycol enclosed manufacturer’s installation and antifreeze, or any undiluted antifreeze. This maintenance instructions. can cause severe personal injury, death or substantial property damage;...
  • Page 32: Space Heating System Contains Sufficient Anti-Freeze

    Water Heater Maintenance 2. Connect a hose from the domestic tank CAUTION drain valve to a floor drain 3. Open drain valve. System pressure must not exceed 15 psig to prevent damage to inner tank. 4. Open vent valve on domestic supply pip- ing.
  • Page 33: Parts List

    Parts List Chart 4 Part No. Description Quantity required Quantity required by Model by Model HM 40 & 45 HM 80, 90 & 100 HMJKT40/45 Complete Jacket Set HMJKTL80 Complete Jacket Set HMJKT40F Jacket, Front HMJKT80F Jacket, Front HMJKT40L Jacket, Left side HMJKT80L Jacket, Left side HMJKT40R...
  • Page 34: Specification Data

    Specifications Data (Hot) (Cold) 13" Approx. 11" Fig. 18: Side view Fig. 19: Rear view 1. Primary Circuit: connections 4. T-P Relief Valve (150 PSI) Legend 2. Pressure Relief Valve (30 PSI) 5. Cold/Hot Water Outlet 3. Air Vent 6. Primary circuit drain valve Legend 2.
  • Page 35: Dimensional Data

    Specifications Data Chart 2: Dimensional Data Type HM 40 HM 45 HM 60 HM 80 HM 90 HM 100 Input Nat. Gas Btu/hr 165,000 199,000 199,000 300,000 382,000 1.17 1.96 2.15 2.75 Total Capacity Dimensions Inches 82 1/2 82 1/2 82 1/2 22.3 22.3...
  • Page 36: Sample Specification - Gas Fired

    Sample Specification - Gas Fired The outer tank containing the primary fluid Phase III HM Series Gas Fired Water Heater ® HM ______or equal. shall be protected by a Low Water Cut-Off device, and a pressure relief valve set at 30 psi.
  • Page 37: Sample Specification - Oil Fired

    Sample Specification - Oil Fired The outer tank containing the primary fluid Phase III HM Series Oil Fired Water Heater ® HM ______or equal. shall be protected by a Low Water Cut-Off device, and a pressure relief valve set at 30 psi.
  • Page 38 Compact and light weight Available in 5 sizes that can accommodate any size pool or spa Freeway Center - 1 Triangle Lane Member of Blackwood, NJ 08012 Tel: (856) 228 8881 - Fax: (856) 228 3584 E-mail: Sales@triangletube.com Group...

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