Cattron Remtron Pump Boss II Series User Manual
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Cattron Remtron Pump Boss II Series User Manual

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Remtron Pump Boss II
User Manual
9M02-8814-A001-EN

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Summary of Contents for Cattron Remtron Pump Boss II Series

  • Page 1 Remtron Pump Boss II User Manual 9M02-8814-A001-EN...
  • Page 2 Cattron Holdings, Inc., or any of its affiliates or agents shall not be liable for incidental or consequential damages of any kind. All Cattron products are sold pursuant to the Terms and Conditions of Sale, a copy of which will be furnished upon request. When used as a tradename herein, Cattron means Cattron Holdings, Inc.

  • Page 3: Table Of Contents

    Remtron Pump Boss II User Manual Contents 1. FCC Compliance Statement ..........................4 2. Safety Rules .................................5 2.1 Installation ..............................5 2.2 Personal Safety ............................5 3. System Description ..............................6 3.1 PBIIT Transmitter ............................6 3.2 PBIIR Receiver ............................8 4. Installation ................................. 10 4.1 Mechanical .............................. 10 4.2 Antenna Installation ..........................

  • Page 4: Fcc Compliance Statement

    Reorient or relocate the receiving antenna connected to the device receiving the interference • Increase the separation between our equipment and the equipment receiving the interference • Consult Cattron or the distributor where you purchased the system for additional help 9M02-8814-A001-EN Version 2.3...

  • Page 5: Safety Rules

    Remtron Pump Boss II User Manual Safety Rules WARNING READ ALL INSTRUCTIONS. Failure to follow these rules can result in serious personal injury. Installation ▪ PROVIDE A SAFETY CUTOFF SWITCH. If maintenance is required, disconnect the radio from power to prevent accidental pump activation.

  • Page 6: System Description

    The Pump Boss II® transmitter is housed in a molded polymer plastic case that is IP67 compliant, which stands up to extremely rugged use. A key feature is the patented Cattron switch assembly for control inputs. This long- life elastomeric keypad is ergonomically designed to provide easy operation over long periods of time with exceptional reliability.
  • Page 7 Remtron Pump Boss II User Manual Figure 1, the Pump Boss II® Transmitter incorporates a POWER ‘ON’ pushbutton, a ‘STOP/OFF’ Referring to pushbutton and a ‘PUMP/OFF’ two-position rocker switch. Additional rocker switch functions are also provided, as follows: ‘FWD/REV’ ▪ THROTTLE ‘INCREASE/DECREASE’...

  • Page 8: Pbiir Receiver

    Remtron Pump Boss II User Manual PBIIR Receiver Figure 2, the Pump Boss II® Receiver is housed in a IP67 compliant, watertight, molded polymer Referring to plastic case that stands up to extremely rugged use. Electrical connections to the receiver are made through a multi-conductor cable.
  • Page 9 Remtron Pump Boss II User Manual A microprocessor-based decoder ensures a great deal of safety as well as versatility. It receives commands on one of 81 possible frequencies that are checked against a 16-bit address code for proper identity and further tested against a 16-bit CRC check code. This ensures that only valid information meant only for the particular unit is decoded.

  • Page 10: Installation

    Pump machines vary among different manufacturers; therefore, some wiring connections may be different from those provided in this manual. If you have questions about your installation, contact Cattron Customer Service for assistance. Please have the Engineering Number (ENG #), located on the back of the transmitter label, available when contacting Cattron.

  • Page 11: Rca7 Long Range Antenna

    Remtron Pump Boss II User Manual To ensure trouble-free performance, route the cable away from sources of heat such as the engine block, exhaust manifold, and exhaust pipe. The cable is rated for a maximum temperature of 185°F (85°C). Secure the cable in an out-of-the-way location where it will not be crushed or snagged.

  • Page 12: Optional Antenna Mount

    Remtron Pump Boss II User Manual Figure 3: RCA7 Antenna Mounting Template 3. Feed the antenna cable through the center (5/8-inch diameter) hole. Insert the rubber grommet in the hole to protect the cable from chafing. Two grommets are supplied on each cable to accommodate either a 5/8-inch diameter or a 3/4-inch diameter hole.

  • Page 13: Installation Procedure

    Remtron Pump Boss II User Manual 4.5.1 Installation Procedure Figure Referring to 1. Drill or punch a clean 3/4-inch diameter hole in the panel where the antenna will be mounted. Take care to make a smooth hole for the mounting surface. 2.

  • Page 14: Wiring Instructions

    Remtron Pump Boss II User Manual Wiring Instructions All electrical connections are made from the receiver to the pump with the cable supplied with the Pump Boss II® system. Note: Individual Pump Boss II® systems have an Engineering Number (ENG #) which may be found on a label adhered to the back of the Transmitter.

  • Page 15: Configuration Sheets

    Remtron Pump Boss II User Manual Configuration Sheets 197020-10 (PBIIT) Transmitter – 197020-20 (PBIIR) Receiver 9M02-8814-A001-EN Version 2.3...

  • Page 16: 983090-10 (Pbiit) Transmitter - 983090-20 (Pbiir) Receiver

    Remtron Pump Boss II User Manual 983090-10 (PBIIT) Transmitter – 983090-20 (PBIIR) Receiver 9M02-8814-A001-EN Version 2.3...

  • Page 17: 983091-10 (Pbiit) Transmitter - 983091-20 (Pbiir) Receiver

    Remtron Pump Boss II User Manual 983091-10 (PBIIT) Transmitter – 983091-20 (PBIIR) Receiver 9M02-8814-A001-EN Version 2.3...

  • Page 18: 983092-10 (Pbiit) Transmitter - 983092-20 (Pbiir) Receiver

    Remtron Pump Boss II User Manual 983092-10 (PBIIT) Transmitter – 983092-20 (PBIIR) Receiver 9M02-8814-A001-EN Version 2.3...

  • Page 19: Using Your System

    Remtron Pump Boss II User Manual Using Your System WARNING Before operating the remote control system, make sure it is safe to do so. Adhere to the same safety precautions normally required for safe pump operation. DO NOT leave the transmitter unattended while the pump engine is operating.

  • Page 20: Helpful Hints

    Note: In units that are operated above 24 VDC, the relays are protected with a 7 A fuse. Such fuses can only be replaced by Cattron. System Troubleshooting 7.4.1 System Does Not Operate 1. Check the transmitter (see Transmitter Troubleshooting).

  • Page 21: Transmitter Troubleshooting

    Remtron Pump Boss II User Manual Transmitter Troubleshooting The transmitters have a bicolored LED status indicator to aid in troubleshooting. Due to the rough treatment it may endure, most problems are likely to occur in the transmitter. Thoroughly diagnose the transmitter before proceeding to the receiver.

  • Page 22: Replacing The Batteries

    Remtron Pump Boss II User Manual Replacing the Batteries When the batteries are getting very low, the transmitter’s bicolored self-test LED indicator will alternately flash between GREEN and RED. When this occurs, or at least once a year, replace the transmitter batteries. AA alkaline batteries should be used for long battery life.

  • Page 23: Replacing The Transmitter

    Remtron Pump Boss II User Manual Replacing the Transmitter All Pump Boss II® systems incorporate the innovative ‘AUTO LINK™’ function that allows the receiver to ‘learn’ the frequency channel and address of a replacement or spare transmitter. This function allows the Pump Operator to substitute a spare PBIIT transmitter in the field without dismantling the transmitter or receiver to physically reconfigure its frequency channel and address.
  • Page 24 Remtron Pump Boss II User Manual Figure 1. Install fresh batteries in the Transmitter and press the ‘ON’ switch. The GREEN LED should flash. 2. Switch on the Radio Remote Receiver and check to see the ‘POWER’ LED is lit. 3.
  • Page 25 Remtron Pump Boss II User Manual Figure 6: AUTO LINK Switching 9M02-8814-A001-EN Version 2.3...

  • Page 26: Replacement Parts

    Remtron Pump Boss II User Manual 10. Replacement Parts Replacement parts are available from the distributor where you purchased the system or directly from Cattron. Item Part # Leather holster 620022 Shoulder strap for transmitter 600008-02 Weather resistant, clear plastic carry bag for...

  • Page 27: Warranty Statement

    Remtron Pump Boss II User Manual 11. Warranty Statement For service and repairs, go to www.cattron.com/contact. 9M02-8814-A001-EN Version 2.3...

  • Page 28: Ce Declaration Of Conformity

    Remtron Pump Boss II User Manual 12. CE Declaration of Conformity Hereby Cattron declares that the radio equipment is in compliance with Directive 2014/53/EU. View the EU Declaration of Conformity document. www.cattron.com 9M02-8814-A001-EN Version 2.3...
  • Page 29 Due to continuous product improvement, the information provided in this document is subject to change without notice. Cattron Support For remote and communication control systems support, parts and repair, or technical support, visit us online at: www.cattron.com/contact Cattron North America Inc., 655 N River Rd NW, Suite A, Warren, OH 44483 9M02-8814-A001-EN Version 2.3...

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