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Summary of Contents for EDRO DynaWash DW Series
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Manufactured in accordance to Canadian Standards Association general requirements. The EDRO Corporation 37 Commerce Street - P.O. Box 308 • East Berlin, CT 06023-0308 USA Tel. (860) 828-0311 • Fax (860) 828-5984 • Web www.edrocorp.com...
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E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s...
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Vendor Supplied Items : Vendor supplied items shall be warranted in accordance with the available warranty, if any, provided to the EDRO Corporation, by the vendor. Claims relating to vendor supplied items will be dealt with on a case-by-case basis.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s TABLE OF CONTENTS SECTION 1 Page Safety Key to Symbols...
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E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s SECTION 3 (con’t) Theory of Operation - DynOzone System Monitoring During Operation ®...
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E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s SECTION 5 (con’t) Technical Information Onscreen Control Manual Debug Screens Settings...
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E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s SECTION 8 PassThru Models Only Operation PassThru Control System - PushButton and Indicator Functions Operating Instructions...
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s ection SAFETY Anyone operating or servicing this machine must follow the safety rules in this manual. Particular attention must be paid to the DANGER, WARNING, and CAUTION blocks, which appear throughout the manual.
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E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s The following are general CAUTION, DANGER and WARNING notices to be familiar with when working or servicing the machine.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s KEY TO SYMBOLS The Lightning bolt within the triangle is a warning sign indicating the presence of dangerous voltage.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s OPERATOR SAFETY To ensure the safety of the machine operators, the following maintenance checks must be performed daily: Prior to operating the machine, verify that all warning signs are present and legible.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s MACHINE LOCATION Foundation: The concrete floor must be of sufficient strength and thickness to handle the floor loads generated by the high extract speeds of the machine.
SAFE OPERATING ENVIRONMENT Safe operation requires an appropriate operating environment for both the operator and the machine. If questions regarding safety arise, contact EDRO immediately. END-USER RESPONSIBILITY FOR ENVIRONMENT CONDITIONS Ambient Temperature: Temperatures above 120º F (50º C) will result in more frequent motor overheating and in some cases, malfunction or premature damage to solid state components.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s Elevation: If the machine is to be operated at elevations of over 3,280 feet (1,000 meters) above sea level, pay special attention to water levels and electronic settings (particularly temperature) or desired results may not be achieved.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s ection INSTALLATION ® The installation procedure of your DynaWash washer-extractor should not take more than one day to complete.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s • Tighten shock nuts snug at upper and lower locations. DO NOT CRUSH THE RUBBER BUSHINGS! •...
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s MINIMUM FOUNDATION REQUIREMENT DW100 DW150 DW200 DW300 DW400...
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E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s DW_SM (End-Loading Soft Mount) & DW_PTSM (PassThru Soft Mount) Machine Front DW_SM Dimension...
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s GROUTING ® It is very important to understand that proper grouting of DynaWash machines will result in best performance.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s STANDARD ELECTRICAL CONNECTIONS 2 MOTOR - 3 SPEED DRIVE 208 - 240 volts / 3 phase / 60 cycle: DW100 DW150...
Soft mount models (DW_SM & DW_PTSM) have a sensor located between the frame and floating tub. Adjust sensitivity by placing activating rod in microswitch. Complete Warranty Registration Card and Return to EDRO: This is located in the document package shipped in the machine’s electrical panel box.
IstrIbutIon xtract lockWIse otatIon heck for eaks raIn ptIons lIst : (c arket heck ealth ospItal otel otel Inen ervIce ther To complete machine registration, photo copy and fax to EDRO (860) 828-5984. ALSO LOCATED IN THE BACK.
DYNOZONE - DYNAWASH OZONE SYSTEM ® Your new EDRO washer-extractor is equipped with a revolutionary on board ozone system, the ® DynOzone – DynaWash Ozone System. This exclusive system features our patent pending PowerCell ozone generators and is completely integrated within the machine. There are no separate controls, hookups, floor or wall space required.
The PowerCells and ballast wiring should be checked immediately. If the PowerCell has failed, contact EDRO parts department for a replacement PowerCell. The pump(s) is also monitored during operation. If failed, it will stop all machine functions, go to an error Stop screen and sound an audible alarm.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s DYNOZONE - DYNAWASH ® OZONE SYSTEM MAINTENANCE The washing efficiency also depends on how well DynOzone system maintenance is performed.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s Electric Heat Generation uses a flange mounted electric immersion heater. It is capable of increasing the temperature of the bath without the use of live steam.
Telephone (860) 828-0311 Fax (860) 828-5984 Email parts@edrocorp.com, service@edrocorp.com NOTE ® A record of each DynaWash machine is on file with EDRO. Be prepared to provide the serial number and model number when ordering parts or when seeking tech- nical support.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s ection MACHINE OPERATION NOTE Read this manual thoroughly before attempting to operate the machine or program the control.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s • Check the rotation of the cylinder. Open door and JOG in forward rotation. The cylinder should rotate in a clockwise direction or in the direction of the drain.
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E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s ection DYNATROL TOUCH SCREEN CONTROL VERSION 2.0 The DynaTrol touch screen control features the latest HMI (Human Machine Interface) control technology.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s MACHINE CONFIGURATION To enter Machine Configuration, press the Configure button from the Home screen, then select Machine Configuration.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s MOTOR SETUP Configures motor design and speed settings for the machine. Help Button WATER LEVEL SETUP Configures values which are affected by level sensing.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s TIMERS SETUP Configures values which are affected by timers. MISCELLANEOUS CONFIGURABLE PARAMETERS Configures miscellaneous parameters.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s LANGUAGE SETUP To choose Language, press the Configuration button from the Home screen, then select the Language button.
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E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s Begin by selecting a wash program number. Use the up / down arrows buttons to scroll. Program Names appear in the text box.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s SIGNAL CONTROL Up to 10 signal outputs (depending on model) may be programmed per step. A popup screen allows for global naming of the signal as well as time entry.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s EXTRACT STEP An Extract step may contain the following operations: • Speed selection • Sewer Drain • Reuse Drain (option).
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E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s LINK PROGRAM Pressing the Link Program button create a program link to any program in memory. END PROGRAM Pressing the End Program button will delete all latter steps of the program.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s OPERATION To begin wash operation, select the Wash Programs button from the home screen. This will load the available wash program screen.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s PassThru models Door Screen CSL Tilting models Door Screen Non-Tilting Door Screen AUTOSTART The header includes current loaded program and program name.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s WASH SCREEN The header indicates the program number, program name, step number and step status. The body contains bar graphs indicating current water level and current temperature with a grey bar for programmed set points.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s DRAIN SCREEN The header indicates the program number, program name, step number and step status. The body con- tains bar graphs indicating current water level and current temperature with a grey bar for programmed set points.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s ALARMS AND WARNINGS During operation safety alarms will appear if a malfunction occurs. Alarms are fatal and will abort program.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s REPORTS The following reports categories are available for viewing the machine’s history of operation: •...
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s Service Timers count the hours of operation from the last reset. These timers are tied into the service maintenance pop up screens and are re-settable with password security.
Model Number and Serial Number on the Home screen. Use this information whenever contacting EDRO technical support for assistance. To enter DynaTrol’s technical information section, press the Configure button from the Home screen. Then select the Technical Information button.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s The Debug Screens are for advanced troubleshooting. A level 3 password is required to continue. These screens allow the service technician to view and activate most inputs and outputs.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s SETTINGS To enter DynaTrol code settings, press the Configure button on the Home screen, then select the Settings button.
Programmer 22222222 Maintenance 33333333 Owner 44444444 To change your password, select Passwords from the Settings Home page and enter your password to continue. Follow screen instructions. There is also a Master Password Reset feature. Contact EDRO service for Reset Code.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s COPY PROGRAM To speed programming of similar wash programs, select the copy program function. A level 2 password is required.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s USB UTILITIES Transferring wash programs via USB requires a properly formatted media device. Start by Formatting USB via the USB Utilities screen.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s ection GENERAL MAINTENANCE The following schedule should be followed to insure a long life of trouble free operation for your DynaWash ®...
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s LUBRICATION DIAGRAM • Grease motors (Items 2 and 3 below) once a year or or every 2500 hours of operation.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s MAINTAINING THE CLUTCH - 2 - MOTOR DRIVE MODELS ONLY For models DW100 Installation Slide the clutch over the key on the shaft and tighten set screws.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s MAINTAINING THE BRAKE - 2 - MOTOR DRIVE MODELS ONLY Installation A disc of some previously specified diameter is supplied with the disc caliper brake.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s MAINTAINING THE BEARINGS Lubrication Bearings are pre-lubricated. No additional lubricant is required for start-up. As a precaution, if the equipment is to be left idle for any extended period of time prior to actual use, the bearings should be filled 100% full to provide maximum protection from corrosion.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s Solid Seals 1. Point seal lip in correct direction; away from the cylinder, facing the bearing. 2.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s ection TROUBLESHOOTING GUIDE INTRODUCTION This chapter provides troubleshooting procedures, information and instructions to identify and correct equipment malfunctions.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s GENERAL PLC TROUBLESHOOTING The contents of RAM program memory are retained by battery back-up as the contents of the memory may be lost in the event of power loss to the PLC.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s TROUBLESHOOTING PROCEDURES A list of symptoms directs attention to specific components and possible causes of the machine prob- lems.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s TROUBLESHOOTING GUIDE NOTE Before attempting any repairs, consult this trouble shooting guide by locating the symptom closest to the symptom of your washer.
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E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s TROUBLESHOOTING GUIDE - CONTINUED SYMPTOM PROBABLE CAUSE N.
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E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s TROUBLESHOOTING GUIDE - CONTINUED SYMPTOM PROBABLE CAUSE Z.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s ection PASSTHRU MODELS ONLY ® The PassThru option of DynaWash machines, DW_PT and DW_PTSM, differs from the other models by its construction - allowing the machine to be loaded from one side and unloaded from...
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s PASSTHRU CONTROL SYSTEM (con’t) The forward and reverse jog functions are duplicated on both sides of the machine.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s Unloading (Clean or Unload Side) Operations. Wait for the Soiled side operator to enable Clean side operations.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s CLEAN ROOM CONTROL OPERATION LIGHTS AND SWITCHES - PassThru Models Only 6 11 6 10...
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s DRAIN ASSEMBLY MAIN DRAIN ASSEMBLY DW100 Figure Part No.
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E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s DRAIN ASSEMBLY - CONTINUED WATER REUSE DRAIN ASSEMBLY - (2ND DRAIN) DW100 Figure Part No.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s BEARING ASSEMBLY DW100 Figure Part No. Description 1515-1-10C Seal Bearing Adapter...
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E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s BEARING ASSEMBLY - CONTINUED DW150, DW200 Figure Part No.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s DIRECT STEAM INJECTION Figure Part No. Description 3340 Valve, Steam (3/4 NPT, 24VAC)
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s INDIRECT STEAM INJECTION DW100 - DW150 - DW200 - DW300 - DW400 DW100 Figure Part No.
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E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s INDIRECT STEAM INJECTION - CONTINUED DW150, DW200, DW300, DW400 Figure Part No.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s CYLINDER ASSEMBLY DW200 CYLINDER ASSEMBLY SHOWN DW Series Cylinder Assemblies Part No.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s TRANSFER SHAFT ASSEMBLY - PassThru Models Only DW100PT Figure Part No.
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E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s DW300PT Figure Part No. Description 5746-30PT Bushing SF X 2-1/2 Bore) 5744-30PT...
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s DRIVE ASSEMBLY - DW & DW_SM Models with Inverter and Single motor drive DW AND DWSM MACHINES WITH VARIABLE FREQUENCY DRIVES Item Part Description...
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s BRAKE ASSEMBLIES - DW & DW_SM Models with Inverter and Single motor drive DW/DWSM 150 DW/DWSM 200 DW100...
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s VIBRATION SENSOR For machines with Rigid Mount only (DW & DW_PT) The vibration sensor switch is located in the electrical panel box.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s VIBRATION SWITCH For machines with DynaMount suspension only (DW_SM & DW_PTSM) The Vibration Switch, located at the left rear corner of the machine, is removed for shipping.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s PNEUMATIC ASSEMBLY DW & DW_SM Models with Inverter and Single motor drive (Standard) UNIT UNIT TO AIR PRESSURE...
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E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s Figure Part No. Description Nipple Close 1/2 NPT Bronze 3060 (Not Shown) Pressure Bowl Assembly Unit...
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s PNEUMATIC ASSEMBLY DW & DW_SM Models with Inverter and Single motor drive (Water Reuse System) TO AIR PRESSURE TO AIR PRESSURE SWITCH SWITCH...
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E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s Figure Part No. Description Nipple Close 1/2 NPT Bronze 3060 (Not Shown) Pressure Bowl Assembly Unit...
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s AUTOMATIC POSITIONING Automatic Positioning assists in aligning the inner cylinder doors with the main door when jogging the machine during loading and unloading.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s DYNAMOUNT SUSPENSION SYSTEM - DW_SM and DW_PTSM Models Only ALL MODELS Figure Part No.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s EXTRACT MOTOR CONNECTION Two (2) Speed Internal Motor Connections After the motor shuts down due to overheating, it cools very slowly and sometimes the thermo- stat is required to cool sufficiently in order to reset.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s ELECTRICAL PANEL ASSEMBLY ITEM NO. PART NUMBER DESCRIPTION QTY.
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E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s ELECTRICAL PANEL ASSEMBLY Figure Part No. Description See Inverter Table See Transistor Braking Module Table...
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E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s ELECTRICAL PANEL ASSEMBLY Heater / Motor Contactor Table Part No.
E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s ELECTRICAL PANEL ASSEMBLY - PassThru Models Only ITEM NO.
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E D R O D ® y n a a s h h r e e o c k e T a s h e r x T r a c T o r s ELECTRICAL PANEL ASSEMBLY - Cont. PassThru Machines Only - Figure Part No.
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