Danfoss VLT AutomationDrive FC 360 Quick Manual
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Danfoss VLT AutomationDrive FC 360 Quick Manual

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MAKING MODERN LIVING POSSIBLE
Quick Guide
®
VLT
AutomationDrive FC 360
www.danfoss.com/drives

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Summary of Contents for Danfoss VLT AutomationDrive FC 360

  • Page 1 MAKING MODERN LIVING POSSIBLE Quick Guide ® AutomationDrive FC 360 www.danfoss.com/drives...

  • Page 3: Table Of Contents

    5.1 Local Control Panel (LCP) 5.1.1 Introduction 5.1.2 Numerical Local Control Panel LCP 21 5.1.3 ocal Control Panel LCP 102 5.1.4 The Right-key Function on LCP 21 5.2 Main Menu 5.3 Quick Menu MG06A502 Danfoss A/S © Rev. 06/2014 All rights reserved.
  • Page 4 7.3 Warning and Alarm Code List 7.4 Error Code List 7.5 Troubleshooting 8 Specifications 8.1 Mains Supply 3x380–480 V AC 8.2 General Technical Data 8.3 Fuses 8.3.1 Introduction 8.3.2 CE Compliance 8.4 Connection Tightening Torques Index Danfoss A/S © Rev. 06/2014 All rights reserved. MG06A502...

  • Page 5: Introduction

    Operation and monitoring functions specific requirements. are available as status indications to an outside control Contact the local Danfoss supplier or go to system or serial communication network. www.danfoss.com/fc360 for downloads. 1.3 Document and Software Version The Quick Guide is regularly reviewed and updated.

  • Page 6: Enclosure Types And Power Ratings

    317.5 Width B Depth C 168 (173) 168 (173) 168 (173) 245 (250) 245 (250) (with option B) Mounting holes 297.5 Mounting screw Table 1.1 Enclosure Types, Power Ratings and Dimensions Danfoss A/S © Rev. 06/2014 All rights reserved. MG06A502...

  • Page 7: Exploded Views

    Fixed I/O terminals Motor terminal (U V W) and brake and load sharing terminals Terminal cover PE ground Option-B (MCB102/103 accessories) 3-Pole relay 1 Illustration 1.2 Exploded View, J1-J5 (0.37–22 kW), IP20 MG06A502 Danfoss A/S © Rev. 06/2014 All rights reserved.
  • Page 8 Shielded cable grounding clamps I/O terminals Mains terminals Pluggable RS-485 terminals Decoupling plate (accessory) Relay terminal 1&2, fixed M4 screw X3 (for decoupling plate) Illustration 1.3 Exploded View, J7 (55 kW, 75 kW), IP20 Danfoss A/S © Rev. 06/2014 All rights reserved. MG06A502...

  • Page 9: Safety

    Installation, start-up, and maintenance must be performed by qualified personnel only. 380–480 0.37–7.5 kW 11–75 kW High voltage may be present even when the warning LEDs are off! Table 2.1 Discharge Time MG06A502 Danfoss A/S © Rev. 06/2014 All rights reserved.
  • Page 10 For details about the use of the frequency converter on isolated mains, refer to section RFI Switch in the Design Guide. Follow the recommendations regarding the installation on IT-mains. Use relevant monitoring devices for IT- mains to avoid damage. Danfoss A/S © Rev. 06/2014 All rights reserved. MG06A502...

  • Page 11: Quick Start

    Illustration 3.1 Nameplate 1 and 2 4) Not available yet. 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 31 32 Illustration 3.2 Type Code String MG06A502 Danfoss A/S © Rev. 06/2014 All rights reserved.

  • Page 12: Hand On/Auto On Mode

    [0] Min- Max 3-15 Reference 1 Source [0] No Function 4-12 Motor Speed Low Limit [Hz] 30.0 Hz 4-14 Motor Speed High Limit [Hz] 50.0 Hz 5-10 Terminal 18 Digital Input [8] Start Danfoss A/S © Rev. 06/2014 All rights reserved. MG06A502...
  • Page 13 3-00 Reference Range [0] Min–Max [0] Min–Max 3-15 Reference 1 Source [1] AI 53 [2] AI 54 3-16 Reference 2 Source 4-12 Motor Speed Low 25.0 Hz 25.0 Hz Limit [Hz] MG06A502 Danfoss A/S © Rev. 06/2014 All rights reserved.
  • Page 14 Table 3.4 Speed Open Loop 6-90 Terminal 42 Mode [0] 0–20 mA 6-91 Terminal 42 Analog Output [103] Motor Current 7-00 Speed PID Feedback Source [1] 24 V encoder Table 3.5 Speed Close Loop Danfoss A/S © Rev. 06/2014 All rights reserved. MG06A502...
  • Page 15 1-66 Min. Current at Low Speed 1-73 Flying Start [2] Enable always 2-06 Parking Current 2-07 Parking Time 2-10 Brake Function [0] Off 3-03 Maximum Reference 250 Hz 4-14 Motor Speed High Limit [Hz] 250 Hz MG06A502 Danfoss A/S © Rev. 06/2014 All rights reserved.

  • Page 16: Jumper Terminal 12 And

    When no interlock device is used, wire a jumper between control terminal 12 and terminal 27. This provides internal 24 V signal on terminal 27. • No signal present prevents the unit from operating. Danfoss A/S © Rev. 06/2014 All rights reserved. MG06A502...

  • Page 17: Installation

    Improper mounting can result in overheating and reduced performance • Use the slotted mounting holes on the unit for wall mounting, when provided • See chapter 8.4 Connection Tightening Torques for proper tightening specifications. MG06A502 Danfoss A/S © Rev. 06/2014 All rights reserved.

  • Page 18: Electrical Installation

    3) Dual DC choke in 30–75 kW (J6–J7) 4) Switch S801 (bus terminal) can be used to enable termination on the RS-485 port (terminals 68 and 69). 5) No BR for 30–75 kW (J6–J7) Danfoss A/S © Rev. 06/2014 All rights reserved. MG06A502...
  • Page 19 Motor, 3-phase and PE Output contactor (generally not recommended) Mains, 3-phase and reinforced PE Grounding rail (PE) Control wiring Cable shielding (stripped) Equalising minimum 16 mm (0.025 inch) Illustration 4.2 Typical Electrical Connection MG06A502 Danfoss A/S © Rev. 06/2014 All rights reserved.

  • Page 20: General Requirements

    Ground currents are higher than 3.5 mA. Grounding must be reinforced in one of the following Failure to ground the frequency converter properly could ways: result in death or serious injury. Danfoss A/S © Rev. 06/2014 All rights reserved. MG06A502...

  • Page 21: Mains, Motor, And Ground Connections

    Do not install a switch between the frequency Enclosure Type J7 converter and the motor in IT mains. Illustration 4.4 displays mains input, motor, and grounding for enclosure types J1–J5. Illustration 4.5 displays mains MG06A502 Danfoss A/S © Rev. 06/2014 All rights reserved.

  • Page 22: Control Wiring

    Illustration 4.7 Control Terminal Locations 6-1* Reference Analog input. See chapter 8.2 General Technical Data for terminal ratings Selectable for voltage details. or current. 6-2* Feedback – Common for analog input Danfoss A/S © Rev. 06/2014 All rights reserved. MG06A502...

  • Page 23: Numerical Local Control Panel Lcp

    Control Panel and Programming for details on accessing parameters and programming. Minimum 16 mm • The default terminal programming initiates Equalising cable frequency converter functioning in a typical operational mode. Illustration 4.10 Twisted-pair Cables MG06A502 Danfoss A/S © Rev. 06/2014 All rights reserved.

  • Page 24: Serial Communication

    • Screened serial communication cable is available recommended • See chapter 4.2.2 Grounding Requirements for proper grounding RS-485 Illustration 4.12 Serial Communication Wiring Diagram Danfoss A/S © Rev. 06/2014 All rights reserved. MG06A502...

  • Page 25: Local Control Panel And Programming

    [►]: For moving from left to right within the parameter value to change each digit individually. Table 5.2 Legend to Illustration 5.1, Section C Illustration 5.1 View of the LCP 21 MG06A502 Danfoss A/S © Rev. 06/2014 All rights reserved.

  • Page 26: Ocal Control Panel Lcp 102

    Illustration 5.4 Graphical LCP Adapter and Connecting Cable Illustration 5.3 Local Control Panel LCP 102 Display area Menu keys for changing the display to show status, programming, or error message history. Danfoss A/S © Rev. 06/2014 All rights reserved. MG06A502...

  • Page 27: The Right-Key Function On Lcp

    ]: Browse through the parameters in the specific group. Press [OK] to select the parameter. ▲ ▼ [►] and [ ]: Set/change the parameter value. Press [OK] to accept the value. MG06A502 Danfoss A/S © Rev. 06/2014 All rights reserved.
  • Page 28 ▲ ▼ ]: Select a parameter within the group. [Back]: Removes the value and shows the parameter group. ▲ ▼ ]: Select a group. Table 5.5 Changing Values in Enumerated Parameters Danfoss A/S © Rev. 06/2014 All rights reserved. MG06A502...

  • Page 29: Quick Menu

    Press [OK] to accept the change. To exit, press either [Back] twice (or 3 times if in QM2 and QM3) to enter Status, or press [Menu] once to enter main menu. MG06A502 Danfoss A/S © Rev. 06/2014 All rights reserved.
  • Page 30 Local Control Panel and Pro... Quick Guide Danfoss A/S © Rev. 06/2014 All rights reserved. MG06A502...

  • Page 31: Pm Motor Setup

    1000 RPM, calculate the correct value as follows: For example, if back EMF at 1800 RPM is 320 V, the back EMF at 1000 RPM is: MG06A502 Danfoss A/S © Rev. 06/2014 All rights reserved.

  • Page 32: Profibus

    Mount the kit before using profibus. Illustration 5.11 and Illustration 5.12 show how to mount the decoupling kit. Termination resistor switch Profibus address selector Illustration 5.10 Front Panel of a Control Cassette with Profibus Danfoss A/S © Rev. 06/2014 All rights reserved. MG06A502...

  • Page 33: Parameter List

    Local Control Panel and Pro... Quick Guide Illustration 5.11 Fasten the Plate with Screws Illustration 5.12 Push the 5-pin Connector into Place 5.6 Parameter List MG06A502 Danfoss A/S © Rev. 06/2014 All rights reserved.
  • Page 34 Local Control Panel and Pro... Quick Guide Danfoss A/S © Rev. 06/2014 All rights reserved. MG06A502...
  • Page 35 Local Control Panel and Pro... Quick Guide MG06A502 Danfoss A/S © Rev. 06/2014 All rights reserved.
  • Page 36 Local Control Panel and Pro... Quick Guide Danfoss A/S © Rev. 06/2014 All rights reserved. MG06A502...
  • Page 37 Local Control Panel and Pro... Quick Guide MG06A502 Danfoss A/S © Rev. 06/2014 All rights reserved.
  • Page 38 Local Control Panel and Pro... Quick Guide Danfoss A/S © Rev. 06/2014 All rights reserved. MG06A502...

  • Page 39: Application Examples

    Preset ref. 3 100% A OUT 0 ~10 V * = Default value A OUT Notes/comments: Table 6.2 Analog Speed Reference (Voltage) Table 6.4 Start/Stop with Reversing and 4 Preset Speeds MG06A502 Danfoss A/S © Rev. 06/2014 All rights reserved.
  • Page 40 5 s, the frequency converter continues and the warning disappears. But Relay 1 is still triggered until pressing [Off/Reset]. Table 6.7 Using SLC to Set a Relay Danfoss A/S © Rev. 06/2014 All rights reserved. MG06A502...
  • Page 41 S p e e d u p ( 2 9 ) S p e e d d o w n ( 3 2 ) Illustration 6.1 Speed Up/Down CAUTION Thermistors must use reinforced or double insulation to meet PELV insulation requirements. MG06A502 Danfoss A/S © Rev. 06/2014 All rights reserved.

  • Page 42: Diagnostics And Troubleshooting

    After the faults are fixed, Alarm the input power must be cycled before the reset of the frequency converter. Hand Auto Reset Illustration 7.3 Status Indicator Lights Danfoss A/S © Rev. 06/2014 All rights reserved. MG06A502...

  • Page 43: Warning And Alarm Code List

    Wrong setting for motor voltage and/or motor current. AMA low I Motor current is too low. Check settings. AMA big motor The motor is too big for the AMA to operate. MG06A502 Danfoss A/S © Rev. 06/2014 All rights reserved.
  • Page 44 Table 7.1 Warnings and Alarms Code List 1) These faults may be caused by mains distortions. Installing a Danfoss line filter may rectify this problem. The alarm words, warning words and extended status words can be read out via serial bus or optional fieldbus for diagnosis.

  • Page 45: Error Code List

    Motor is not reaching Output Frequency maximum speed Check reference input signal Reference input signal not scaled scaling in 6-** Analog I/O mode and Program correct settings. correctly parameter group 3-1* References. MG06A502 Danfoss A/S © Rev. 06/2014 All rights reserved.
  • Page 46 Resonances, e.g. in the motor/fan Turn off over-modulation in have been reduced to an noise or vibrations at system 14-03 Overmodulation. acceptable limit. certain frequencies) Increase resonance dampening in 1-64 Resonance Dampening. Table 7.3 Troubleshooting Danfoss A/S © Rev. 06/2014 All rights reserved. MG06A502...

  • Page 47: Specifications

    Weight enclosure IP20 [kg] 12.3 12.5 22.4 22.5 22.6 37.3 38.7 Efficiency [%] 97.8 97.8 98.1 97.9 98.1 98.0 97.7 98.0 98.2 Table 8.2 Mains Supply 3x380–480 V AC - Heavy Duty MG06A502 Danfoss A/S © Rev. 06/2014 All rights reserved.
  • Page 48 (Though typical only 4 W extra for a fully loaded control card, or field bus, or options for slot B). For power loss data according to EN 50598-2, refer to www.danfoss.com/vltenergyefficiency 4) Measured using 5 m screened motor cables at rated load and rated frequency for enclosure types J1–J5, and using 33 m screened motor cables at rated load and rated frequency for enclosure types J6 and J7.

  • Page 49: General Technical Data

    28 V DC Pulse frequency range 4 Hz–32 kHz (Duty cycle) mininum pulse width 4.5 ms Input resistance, R approximately 4 kΩ 1) Terminals 27 and 29 can also be programmed as output. MG06A502 Danfoss A/S © Rev. 06/2014 All rights reserved.
  • Page 50 68 (P,TX+, RX+), 69 (N,TX-, RX-) Terminal number 61 Common for terminals 68 and 69 The RS-485 serial communication circuit is functionally seated from other central circuits and galvanically isolated from the supply voltage (PELV). Danfoss A/S © Rev. 06/2014 All rights reserved. MG06A502...
  • Page 51 1:100 of synchronous speed ± 0.5% of nominal speed Speed accuracy (open loop) ± 0.1% of nominal speed Speed accuracy (close loop) All control characteristics are based on a 4-pole asynchronous motor. MG06A502 Danfoss A/S © Rev. 06/2014 All rights reserved.
  • Page 52 Monitoring of the intermediate circuit voltage ensures that the frequency converter trips if the intermediate circuit voltage is too low or too high. • The frequency converter is protected against earth faults on motor terminals U, V, W. Danfoss A/S © Rev. 06/2014 All rights reserved. MG06A502...

  • Page 53: Fuses

    NOTICE Using fuses or circuit breakers is mandatory to ensure compliance with IEC 60364 for CE. Danfoss recommends using the fuses in Table 8.4 on a circuit capable of delivering 100,000 A (symmetrical), 380–480 V depending on the frequency converter voltage rating.

  • Page 54: Connection Tightening Torques

    Use a torque wrench to ensure correct torques are applied. Torque [Nm] Enclosure Power [kW] Mains Motor Brake Ground Relay type connection 0.37–2.2 3.0–5.5 11–15 18.5–22 30–45 Table 8.5 Tightening Torques Danfoss A/S © Rev. 06/2014 All rights reserved. MG06A502...

  • Page 55: Index

    Energy efficiency................45, 46 Energy efficiency class................ 50 External controller.................. 3 Navigation key..................23 External interlock.................. 14 Noise isolation..................18 Numeric display..................23 Floating delta..................19 Fuse......................51 Open loop....................49 MG06A502 Danfoss A/S © Rev. 06/2014 All rights reserved.
  • Page 56 Specification................15, 22, 45 Speed reference..................37 Supply voltage..................48 System feedback..................3 Technical Data..................47 Terminal programming..............21 Terminal tightening torque.............. 52 Thermistor....................39 Torque characteristic................47 Trip function................... 18 Troubleshooting................... 40 Danfoss A/S © Rev. 06/2014 All rights reserved. MG06A502...
  • Page 57 Index Quick Guide MG06A502 Danfoss A/S © Rev. 06/2014 All rights reserved.
  • Page 58 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies.

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