Related Manuals for Boumatic SmartWay 90
Summary of Contents for Boumatic SmartWay 90
- Page 1 SmartWay 90 Parallel Rapid Exit Milking Parlour 9e1060 Installation and Operator Manual 01-2018 9e1037...
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Page 2: Table Of Contents
SYMBOLS ....................................14 RECOMMENDATIONS ................................14 USE OF COMPRESSED AIR ..............................15 4. INSTALLATION SMARTWAY 90 EXAMPLE 2 X 10 ............................16 ASSEMBLY OF THE SUPPORTING COMPONENTS ......................18 ASSEMBLING THE SUPPORTING ENTRANCE GATE COMPONENTS ..............20 ASSEMBLING THE ENTRANCE GATE ..........................21 ASSEMBLING THE GUTTER ENDPIECES .........................22 ASSEMBLING THE CLASSIC CROSSBEAM ........................23... - Page 3 4.32 ASSEMBLING THE CONTROL CABINET ON CLASSIC RUMP RAIL .................49 4.33 ASSEMBLING THE CONTROL CABINET ON SUPREME RUMP RAIL...............50 4.34 ASSEMBLING THE SUPPLY ARM ............................51 4.35 NETWORK: ASSEMBLY BY PARLOUR SIDE ........................52 4.36 AIR SUPPLY DIAGRAM FRONT RAIL INDEXATION .....................53 4.37 AIR SUPPLY DIAGRAM LIFTING CYLINDERS, FRONT RAIL AND ENTRANCE GATE ........54 4.38 ASSEMBLING THE POSITION SENSORS .
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Page 4: Preface
This manual is not covered by an amendment service. The current version can be obtained through your technical dealer or directly from BouMatic. We reserve the right to make changes of the data and illustrations in this manual due to technical developments. -
Page 5: Declaration Of Conformity
1.3.1 DECLARATION OF CONFORMITY IN PREPARATION Page 5 9e1060... -
Page 6: Successful Milking
• When replacing parts, only use genuine BouMatic spare parts! • Recommended settings are only valid in conjunction with genuine BouMatic products. • The conscientious implementation of milking routines will have a positive effect on milking results. 7 Step Udder Prep... -
Page 7: Safety
2. SAFETY 2.1 OWNER’S DUTY OF CARE Design and construction of this product were preceded by risk assessment and careful identification of applicable harmonized standards and other technical specifications. This product therefore represents the state-of-the-art of technology and ensures a maximum level of safety. To achieve safety on farms, all necessary measures must be taken. -
Page 8: Basic Safety Instructions
Attention! Work to be performed by qualified personnel only: - Transportation - Handling - Maintenance - Cleaning Work to be performed by authorized personnel only: - Installation - Start-up - Service - Troubleshooting - Repairs - Decommissioning These personnel will be regularly instructed in all relevant matters of safety at work and protection of the environ- ment and by familiar with this manual, particularly the safety instructions it contains. -
Page 9: Personnel Qualification
Deviation from these instructions could affect product performance or create a hazardous situation. Under no circumstances will BouMatic be responsible for any problems caused in whole or in part by a deviation from the procedures specified in these instructions without prior written approval from BouMatic. -
Page 10: Protective Equipment
The manufacturer / supplier is not liable for any resulting damage. The user alone bears the risk. Correct use also includes reading the instructions and observing the inspection and maintenance conditions. Genuine BouMatic parts and accessories are specially designed for BouMatic components; use only genuine spare parts. - Page 11 During repair and service operations, always cut the power to the control unit by turning off the switch. • The control unit contains 230/400 V AC circuits and may only be opened by a BouMatic installer or a qualified electrician. Installation, together with any repairs during the warranty period, may only be undertaken by an •...
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Page 12: Description
3. DESCRIPTION 3.1 INSTALLATION CONDITIONS The SmartWay 90 milking parlour must be installed in a building (under a roof), protected against negative weather conditions. The premises should have a minimum temperature of 5° Celsius and not have excessive humidity levels. -
Page 13: Storage
Installation personnel must have knowledge of the type of installation and possible risks. The instructions in this manual must be followed. BouMatic accepts no responsibility or warranty for damages resulting from improper installation and their consequential damage. -
Page 14: Symbols
Torques of the fixing screws (Nm) Strength class Ø Screw 10.9 12.9 1.12 1.50 1.40 1.87 1.68 2.25 3.00 4.21 5.06 2.17 2.89 2.71 3.62 3.26 4.34 5.79 8.15 9.78 3.74 4.90 4.60 6.24 5.62 7.49 9.99 14.00 16.80 8.92 11.90 11.10 14.80... -
Page 15: Use Of Compressed Air
3.7 USE OF COMPRESSED AIR Number of cylinders and compressed air consumption - SmartWay 90 Milking parlour size 2x10 2X11 2X12 Number of lifting cylinders Ø 100 x 850 Number of index cylinders Ø 100 x 250 Number of entrance door cylinders Ø 63 x 400 Calculated required compressed air flow at 6 bar in l/min. -
Page 16: Installation
4. INSTALLATION 4.1 SMARTWAY 90 EXAMPLE 2 X 10 Page 16 9e1060... - Page 17 Zone dégagée : accés armoire de commande Free area: access to the control cabinet 21 '' 2220 (740 ) 87.4 '' (29.1 '' ) 3 places (3 places) 2960 116.5 '' 4 places (4 places) 2220 87.4 '' 3 places (3 places) (510) DETAIL A...
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Page 18: Assembly Of The Supporting Components
4.2 ASSEMBLY OF THE SUPPORTING COMPONENTS Page 18 9e1060... - Page 19 740 mm (29,13“) 740 mm (29,13“) 740 mm (29,13“) x Number of places x Number of places x Number of places Important! Check and adjust: • Correct height and position of the support posts. • Diagonal length (spacing) and vertical alignment of the support posts. •...
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Page 20: Assembling The Supporting Entrance Gate Components
4.3 ASSEMBLING THE SUPPORTING ENTRANCE GATE COMPONENTS Page 20 9e1060... -
Page 21: Assembling The Entrance Gate
4.4 ASSEMBLING THE ENTRANCE GATE Page 21 9e1060... -
Page 22: Assembling The Gutter Endpieces
4.5 ASSEMBLING THE MANURE GUTTER ENDPIECES Page 22 9e1060... -
Page 23: Assembling The Classic Crossbeam
4.6 ASSEMBLING THE CLASSIC CROSSBEAM (for Supreme rump rail, see point 4.9) Page 23 9e1060... -
Page 24: Assembling The Classic Gutter
4.7 ASSEMBLING THE CLASSIC GUTTER Page 24 9e1060... -
Page 25: Assembling The Classic Splash Panel
4.8 ASSEMBLING THE CLASSIC SPLASH PANEL Page 25 9e1060... -
Page 26: Assembling The Supreme Crossbeam
4.9 ASSEMBLING THE SUPREME CROSSBEAM Page 26 9e1060... -
Page 27: Assembling The Supreme Gutter
4.10 ASSEMBLING THE SUPREME GUTTER Page 27 9e1060... -
Page 28: Assembling The Supreme Splash Pane
4.11 ASSEMBLING THE SUPREME SPLASH PANEL Page 28 9e1060... -
Page 29: Assembling The Detacher Brackets For Supreme Cabinet
4.12 ASSEMBLING THE DETACHER BRACKETS FOR SUPREME CABINET Page 29 9e1060... -
Page 30: Assembling The Curb
4.13 ASSEMBLING THE CURB Page 30 9e1060... -
Page 31: Bitumen Protective Coating
4.14 BITUMEN PROTECTIVE COATING Page 31 Page 31 9e1060... -
Page 32: Assembling The Lifting Cylinders
4.15 ASSEMBLING THE LIFTING CYLINDERS Page 32 9e1060... -
Page 33: Assembling The Vertical Guide Carriage
4.16 ASSEMBLING THE VERTICAL GUIDE CARRIAGE Page 33 9e1060... -
Page 34: Assembling The Front Rail Joint Connections
4.17 ASSEMBLING THE FRONT RAIL JOINT CONNECTIONS Page 34 9e1060... -
Page 35: Assembling The Front Rail Cross Beam
4.18 ASSEMBLING THE FRONT RAIL CROSS BEAM Page 35 9e1060... -
Page 36: Assembling The Divider Gates
4.19 ASSEMBLING THE DIVIDER GATES Page 36 9e1060... -
Page 37: Assembling The Staytube End Stop
4.20 ASSEMBLING THE END BARRIER Page 37 9e1060... -
Page 38: Assembling The Upper Cabinet Support
4.21 ASSEMBLING THE UPPER CABINET SUPPORT Page 38 9e1060... -
Page 39: Assembling The Lower Cabinet Support
4.22 ASSEMBLING THE LOWER CABINET SUPPORT Page 39 9e1060... -
Page 40: Assembling The Cabinet Upper Cover
4.23 ASSEMBLING THE CABINET UPPER COVER Page 40 9e1060... -
Page 41: Assembling The Cylinder Brackets
4.24 ASSEMBLING THE CYLINDER BRACKETS Page 41 9e1060... -
Page 42: Assembling The Upper
4.25 ASSEMBLING THE UPPER FRONT COVER Page 42 9e1060... -
Page 43: Assembling The Lower
4.26 ASSEMBLING THE LOWER FRONT COVER Page 43 9e1060... -
Page 44: Assembling The Pvc Detacher Cylinders
4.27 ASSEMBLING THE PVC DETACHER CYLINDERS Page 44 9e1060... -
Page 45: Assembling The Stainless Steel Detacher Cylinders
4.28 ASSEMBLING THE STAINLESS STEEL DETACHER CYLINDERS Page 45 9e1060... -
Page 46: Assembling The Compressed Air Line, Classic Rump Rail
4.29 ASSEMBLING THE COMPRESSED AIR LINE, CLASSIC RUMP RAIL Page 46 9e1060... -
Page 47: Assembling The Compressed Air Line, Supreme Rump Rail
4.30 ASSEMBLING THE COMPRESSED AIR LINE, SUPREME RUMP RAIL Page 47 9e1060... -
Page 48: Assembling The Control Cabinet
4.31 ASSEMBLING THE CONTROL CABINET Page 48 9e1060... -
Page 49: Assembling The Control Cabinet On Classic Rump Rail
4.32 ASSEMBLING THE CONTROL PANEL ON CLASSIC RUMP RAIL Page 49 9e1060... -
Page 50: Assembling The Control Cabinet On Supreme Rump Rail
4.33 ASSEMBLING THE CONTROL PANEL ON SUPREME RUMP RAIL Page 50 9e1060... -
Page 51: Assembling The Supply Arm
4.34 ASSEMBLING THE SUPPLY ARM Page 51 9e1060... -
Page 52: Network: Assembly By Parlour Side
4.35 NETWORK: ASSEMBLY BY PARLOUR SIDE Page 52 9e1060... -
Page 53: Air Supply Diagram Front Rail Indexation
4.36 AIR SUPPLY DIAGRAM FRONT RAIL INDEXATION Page 53 9e1060... -
Page 54: Air Supply Diagram Lifting Cylinders, Front Rail And Entrance Gate
4.37 AIR SUPPLY DIAGRAM LIFTING CYLINDERS, FRONT RAIL AND ENTRANCE GATE Page 54 9e1060... -
Page 55: Assembling The Position Sensors
4.38 ASSEMBLING THE POSITION SENSORS Page 55 9e1060... - Page 56 Sensor operation and adjustment: Sensors A, B1 and B2 detect the position of the cylinder while it goes past. The position of a cylinder piston corresponds to a predetermined situation of the moving elements, thus: - the position of sensor B1 corresponds to the rail in high position (maximum lifting) - the position of sensor B2 corresponds to the rail in low position - the position of sensor A corresponds to the indexation of the front rail.
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Page 57: Option: Assembling The Protective Cover
4.39 OPTION: ASSEMBLING THE PROTECTIVE COVER Page 57 9e1060... -
Page 58: Wiring Diagram
5. ELECTRIC SCHÉMA 5. WIRING DIAGRAM Page 58 9e1060... -
Page 59: Replacement And Spare Parts
6. REPLACEMENT AND SPARE PARTS Please refer to the relevant pages in chapter 4 “Installation” for the corresponding part numbers for defective, replacement or spare parts. Page 59 9e1060... -
Page 60: Decommissioning
7. DECOMMISSIONING 7.1 SPECIAL PERSONNEL QUALIFICATION REQUIRED FOR DECOMMISSIONING Decommissioning may only be performed by specially qualified personnel in accordance with the safety instruc- tions. Attention! Also see the section on “Personnel qualification“. 7.2 SAFETY INSTRUCTIONS FOR DECOMMISSIONING In order to prevent damage to property and/or life-threatening injury to people when decommissioning, the fol- lowing points must always be observed: •... - Page 61 Wisconsin, USA Wisconsin, USA PO Box 8050 PO Box 8050 Madison, WI 53708 Madison, WI 53708 T +1 608 222 3484 T +1 608 222 3484 F +1 608 222 9314 F +1 608 222 9314 Texas, USA Texas, USA 15180 Nautique Way 15180 Nautique Way Houston, TX 77047...
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