Archgard 22-DVIE22LN-1 Installation, Operation And Maintenance Manual

Archgard 22-DVIE22LN-1 Installation, Operation And Maintenance Manual

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WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in
serious injury, death, or property damage.
Do not store or use gasoline or other flammable vapors
or liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any
phone in your building.
Immediately call your gas supplier from a
neighbor's phone.Follow the gas suppliers
instructions.
If you can not reach your gas supplier, call the fire
department.
Installation and service must be performed by a
qualified installer, service agency or the gas supplier.
English and French Installation Manuals available through your
local dealer or visit our website at: www.archgard.com
Les manuels d'installation en anglais et en français son
disponibles chez votre détaillant local ou en visitant notre site
web: www.archgard.com
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
ARCHGARD FIREPLACE PRODUCTS
7116 Beatty Drive
Mission, BC V2V 6B4 Canada
INSTALLATION, OPERATION, AND
MAINTENANCE MANUAL
MODEL: 22-DVIE22LN-1
GAS FIRED DIRECT VENT
FIREPLACE INSERT
S/N 220000 AND UP
This appliance may be installed in an aftermarket
permanently located, manufactured home (USA only) or
mobile home where not prohibited by local codes.
This appliance is only for use with the type of gas indicated
on the rating plate. This appliance is not convertible for use
with other gases, unless a certified kit is used.
Gas Fireplace Energy Efficiency Rating
67.21%
Based on CSA P.4.1-15
200-0278-01
July 2, 2019

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  • Page 1 English and French Installation Manuals available through your local dealer or visit our website at: www.archgard.com Les manuels d'installation en anglais et en français son disponibles chez votre détaillant local ou en visitant notre site web: www.archgard.com...
  • Page 2: Table Of Contents

    20.13 Troubleshooting 12.3 Convert the Gas Valve 21.0 Frequently Asked Questions 12.4 Complete the Conversion 13.0 Venting Instructions 22.0 Replacement Parts List 13.1 Approved Venting Components Archgard Limited Warranty 13.3 Min/Max Vent Run 13.4 Using a Co-linear to Coaxial Adapter 25...
  • Page 3: Introduction

    Thank You and Congratulations for choosing an Archgard Gas Fireplace insert! The 22-DVIE22LN-1 is among the most advanced Direct Vent Insert heaters available today. It is solidly designed using the latest technology and manufactured to the highest quality. It is our aim to provide you with an appliance that brings many trouble-free years of reliable service.
  • Page 4: Safety Information

    For more information, visit www.P65Warnings.ca.gov. Each Archgard Gas Fireplace is checked and tested at the factory prior to being packaged and shipped to our dealers and finally installed in your home. Before leaving this unit with the customer, the installer must ensure that the appliance is firing correctly and that the electrical system is in working order.
  • Page 5: Technical Information

    Commonwealth of Massachusetts: This appliance has been manufactured in accordance with Massachusetts code 248 CMR 5.00. Approval Code: TBD. (http://license.reg.state.ma.us/public/licque.asp). Please contact Archgard Industries Ltd., if you have any questions regarding the certification of this appliance. 3.2 Installation Codes This appliance must be installed by a qualified gas appliance installer. The installation must conform with the local codes or, in the absence of local codes, with the current National Fuel Gas Code ANSI Z223.1/ NFPA 54 in the US, or the Natural Gas and Propane...
  • Page 6: Rating Plate

    (CO) poisoning and possible death. ONLY DOORS CERTIFIED WITH THE APPLIANCE SHALL BE USED. For use only with barrier part # 22-BS. Follow installation instructions. Made in Canada by: Archgard Industries Ltd. 7116 Beatty Dr., Mission, B.C. July 2019 303-0154-01 MANUFACTURE DATE:...
  • Page 7: Installation Checklist

    Installation 5.0 Installation Checklist This standard installation checklist is to be used by the installer in conjunction with, not instead of, the instructions contained within this installation manual. Customer: Date Installed: Install Address: Location of Fireplace: Installer: Solid Fuel Zero Clearance Install: (Section 9.2) IF NO, WHY NOT? Was the bottom of the existing zero clearance firebox removed? Was a 0.15"...
  • Page 8: Appliance Overview

    6.2.01. Control Access Cover Figure 6.2.01: 6.3 Leveling the Appliance The 22-DVIE22LN-1 is equipped with front and rear leveling bolts. The fireplace has the ability to independently level left/right and front/back. Front Bolts Leveling is done from the bottom of the unit Rear Bolts Figure 6.3.01:...
  • Page 9: Accessing The Controls

    The 22-DVIE22LN-1 comes complete with a variable flame burner wired directly to the main control module. An optional adjustable 6 speed fan is available from your local authorized Archgard dealer. When installed, the optional fan must be wired by a qualified technician to the main control module and operated by the remote control included with this fireplace insert.
  • Page 10: Appliance Dimensions

    Installation 8.0 Appliance Dimensions Front View 3.000in 25.485in 3.000in 25.485in 25.291in 10.518in 12.765in Side View 17.976in 25.291in 10.518in 12.765in 23.000in 17.976in 13.485in 3.000in 23.000in 25.485in 13.485 1.133in 1.133in 25.291in 16.885in 10.518in 12.765in 17.976in 16.885in 23.000in Top View 13.485in 12.995in 12.995in 1.133in 16.885in 15.885in...
  • Page 11: Minimum Opening Dimensions

    Installation 9.0 Minimum Opening Dimensions The following opening dimensions show the absolute minimum opening size allowable for the 22-DVIE22LN-1. This appliance may be configured to accommodate a variety of openings and aesthetic preferences. Depending on the configuration of the surround, the minimum opening dimensions may change. Refer to Section 9.1 for installation options.
  • Page 12: Surround Configuration Options

    Installation 9.1 Surround Configuration Options The surround may be adjusted to accommodate a variety of openings and aesthetic preferences. The following table indicates opening dimensions required for each possible position of the surround. The dimensions indicated in the images below correspond with the locations shown in Figure 9.0.01. Minimum Depth Minimum Depth Position 1...
  • Page 13 Installation Adjusting the Surround To change the position of the surround brackets, remove the Tek screws securing each bracket, move the bracket to the desired location and reinsert the screws. Position 1 Position 2 Position 3 Minimum Depth: Door Flush: Screen Flush: The screen and door both extend The screen extends outside of the...
  • Page 14: Factory Built Fireplaces

    Installation 9.2 Factory Built Fireplaces The following information applies to Factory Built (metal) Wood-Burning Fireplace installations: Trim panels must not seal ventilation openings in the fireplace. Any parts that are removed must be saved and reinstalled if the insert is ever removed. If the factory-built fireplace has no gas access hole(s) provided, an access hole of 1 1/2” (38.1 mm) or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship-like manner.
  • Page 15: Refacing A Masonry Fireplace

    Installation 9.3 Refacing a Masonry Fireplace Using Steel Studs and Cement Board on Wood Fireplaces Brick or rock facing may be removed and replaced with noncombustible material such as steel studs and cement board. Using Steel Studs and Cement Board on Wood Fireplaces WARNING: Only facing material may be removed.
  • Page 16: Clearances To Combustibles

    Installation 10.0 Clearances to Combustibles WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. CAUTION: This appliance is designed for use in any masonry or factory-built, wood-burning fireplace. It cannot be enclosed by combustible material and used as a factory built gas fireplace (zero clearance fireplace).
  • Page 17: Sidewall Clearances

    Installation 10.2 Sidewall Clearances Maintain a minimum of 7" (17.8 cm) clearance from the side of the door to sidewalls or mantel supports. 16” 7" 7" (17.8 cm) (17.8 cm) Non Combustible Zone 31 3/4” Figure 10.2.01 10.3 Hearth Clearances Any hearth that extends outward in front of the insert may have any combustible material up to the bottom of the gas fireplace insert.
  • Page 18: Gas Connections

    2 psi dry gas meter the unit will rate lower as the calculation has to correct for the higher pressure in the meter. If the unit is over- rated, contact your authorized Archgard dealer. The following calculation equation gives a rough estimation as it does not correct for temperature and pressure.
  • Page 19: Conversion Kit Instructions

    Installation 12.0 Conversion Kit Instructions IMPORTANT: This fireplace is Natural gas ready. If converting to LP gas, follow instructions below. WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or productions of carbon monoxide may result, causing property damage, personal injury or loss of life.
  • Page 20: Convert The Gas Valve

    Installation 12.3 Convert the Gas Valve WARNING: Installation of this conversion kit must only be undertaken by a qualified and certified gas appliance installer. Verify that the following items are present in the package: • Pressure regulator assembly (E) • Two (2) screws (F) •...
  • Page 21: Venting Instructions

    Installation 13.0 Venting Instructions WARNING: Operation of this heater when not connected to a properly installed and maintained venting system can result in carbon monoxide (CO) poisoning and possible death. The appliance must not be connected to a chimney flue serving a separate solid fuel burning appliance.
  • Page 22: Approved Venting Components

    Use a non silicone sealant such as Mil-Pac and three (3) screws or gear clamps to seal the liner at each end. Figure 13.0.04: Figure 13.0.03: 13.1 Approved Venting Components Archgard Venting Components Vent Component Part Number Vertical Termination 999-INS-TK 3"...
  • Page 23 Installation Third Party Venting Components Selkirk Duravent Amerivent 3" Flex (10ft) 95270310 AFE10-03 3ALKE10 3" Flex (25ft) 95270325 AF3-25L 3DFA-25 1730250 3" Flex (30ft) 95270330 3" Flex (35ft) 95270335 AF3-35L 3DFA-35 TC-AL35 1730350 3" Flex (50ft) 95270350 TC-3AL50 3ALKE50 3" Flex Coupling 95090390 AF3-FC 3DFA-FC...
  • Page 24: Min/Max Vent Run

    Installation 13.3 Min/Max Vent Run Instructions for installing venting and terminations (see list for approved venting and terminations). Install the termination cap being sure to provide sufficient space (around and on top) so you do not impede the flow of air, both into and out of the cap.
  • Page 25: Using A Co-Linear To Coaxial Adapter

    General Information 13.4 Using a Co-linear to Coaxial Adapter The gas fireplace can be converted from co-linear to coaxial when it is desired to remove a section of the masonry fireplace chimney to below the roof line. WARNING This appliance must be installed by a qualified gas appliance installer. The installation must conform with the local codes or, in the absence of local codes, with the current National Fuel Gas Code ANSI Z223.1/ NFPA 54 in the US, or Installation Code CAN/ CGA-B149.1 in Canada.
  • Page 26: Barrier Screen Installation

    Installation 14.0 Barrier Screen Installation If barrier becomes damaged, the barrier shall be replaced with the manufacturer's barrier for this appliance (Part Number: 22-BS). The door and barrier screen install together using the same screws. Be sure to place the Glass Door over the tabs on the top of the firebox prior to installing the screen.
  • Page 27: Glass Door Installation

    Installation 15.0 Glass Door Installation WARNING: Do not operate appliance with the glass front cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. Do not attempt to remove the glass door when the appliance is hot. Be sure there are no fingerprints left on the glass panels during install or when cleaning as high temperatures can bake these prints on permanently.
  • Page 28: Surround Installation

    Installation 16.0 Surround Installation • Make sure the gas and electrical lines are properly connected to the appliance • Slide the unit into the fireplace and slide the excess flue liner material back onto the chimney • Align the four mounting brackets on the surround with the adjustable tabs located on the fireplace •...
  • Page 29: Bottom Filler Plate

    Installation 16.1 Bottom Filler Plate After installing the surround, align the Bottom Filler Plate included with your fireplace with the underside of the surround. Slide the plate under the lower edges on the surround as shown. Figure 16.1.01: Align the plate. Figure 16.1.02: Slide the plate in place.
  • Page 30: Surround Dimensions

    Installation 16.2 Surround Dimensions Front View Side View Three-sided Surrounds 22-SKSBS 22-SKLBS 6.00" (15.24 cm) 9.00" (22.86 cm) 38.11" (96.80 cm) 44.11" (112.04 cm) 23.95" (60.83 cm) 25.95" (65.91 cm) 1.00" (2.54 cm) 1.00" (2.54 cm) 2.92" (7.42 cm) 2.92" (7.42 cm) Figure 16.2.01: Four-sided Surrounds Front View...
  • Page 31 Installation Decorative Plinths Archgard decorative plinths add a base that is slightly wider than the surround, turning your fireplace into a true work of art. 22-DPSS2 22-DPSS4 22-DPSS6 2.16" (5.49 cm) 4.16" (10.57 cm) 6.16" (15.65 cm) 38.58" (98.00 cm) 38.58"...
  • Page 32 Installation Decorative Trims Archgard decorative trims add definition to your Archgard surround by adding black, brushed nickel, or gold plated trims around the firebox. 79.02cm 31.11in 79.02cm Three-sided Decorative Trims 31.11in Model Description 6.35cm 22-DTBK Black Decorative Trim 2.50in 6.35cm...
  • Page 33: Firebox Liner Installation

    The following steps highlight the procedure for installing brick panel firebox liners. Handle the panels with care as they are delicate. Inspect the panels to ensure that no damage has occurred inside the package. Please report any damage immediately to your Authorized Archgard Dealer. Before you begin: •...
  • Page 34: Reflective Glass Installation

    Inspect the panels to ensure that no damage has occurred inside the package. Please report any damage immediately to your Authorized Archgard Dealer. Be sure there are no fingerprints left on the glass panels during install or when cleaning as high temperatures can bake these prints on permanently.
  • Page 35: Media Installation

    18.1 Log Set The Archgard burner and fiber logs set are designed to give a realistic fire package. Care must be given when first installing the logs or when removed for servicing, as they can be damaged or broken if not handled properly.
  • Page 36 Installation Step 3: Place Log #2 at the back of the firebox. The left side rests Step 4: Place a single row of black embers along the burner ports on the locator pin in the back-left corner of the burner. The right at the back of the burner.
  • Page 37 Installation Step 9: Fill the burner with black embers, leaving the two areas Step 10: Place platinum embers randomly over the black embers. indicated clear for the remaining logs. Do not block burner ports. Do not pile or stack the embers. Leave clear Figure 18.1.10: Figure 18.1.11:...
  • Page 38 Installation Figure 18.1.15: Part # Item Description Item # Item Description 310-6222 6 Piece Log Set 310-6222-5 Log 5 (center right) 310-6222-1 Log 1 (right side) 310-6222-6 Log 6 (center left) 310-6222-2 Log 2 (rear) 310-0020 Black Embers (2 cup bag) 310-6222-3 Log 3 (front left) 310-0019...
  • Page 39: Operation

    Each Archgard Gas Fireplace is checked and tested at the factory prior to being packaged and shipped to our dealers and finally installed in your home. Archgard recommends that before leaving this unit with the customer, the installer must ensure that the appliance is firing correctly and that the electrical system is in working order.
  • Page 40: Lighting Instructions

    Operation 19.3 Lighting Instructions 11-7/8” SHEET The following information may be found on the fireplace rating plate. See Section 6.1 for the rating plate location. FOR YOUR SAFETY READ BEFORE LIGHTING POUR VOTRE SÉCURITÉ VEUILLEZ LIRE AVANT L’ALLUMAGE WARNING: If you do not follow these instructions exactly, a fire of explosion may result causing property damage, personal injury or loss of life.
  • Page 41: Dynamic Start Advantage

    Operation 19.4 Dynamic Start Advantage This fireplace comes standard with the Dynamic Start Advantage. This new electronic ignition system is the latest in fireplace technology. It helps to create a better draft, better flame appearance, less condensation on the glass, and years of carefree operation. How the system works: When starting a solid fuel wood burning fireplace you build a fire.
  • Page 42: Remote Control Operation

    Operation 19.5 Remote Control Operation IMPORTANT The Proflame II Remote is an integrated part of the Proflame II System, which consists of a Proflame II Remote, to be used in conjunction with Integrated Fireplace Control (Proflame II Control Module). Figure 19.5.01 The Proflame II Remote provides for controlling the following hearth appliance functions: Main Burner ON/OFF Main Burner flame modulation (6 levels)
  • Page 43 Operation Handheld Remote Display Continuous Pilot on Demand Optional Comfort Figure 19.5.02 WARNING THE REMOTE AND RECEIVER ARE RADIO FREQUENCY DEVICES. PLACING THE REMOTE IN OR NEAR METAL ENCLOSURES MAY REDUCE THE SIGNAL RANGE. Hand held Remote (optional) Figure 19.5.03...
  • Page 44 Operation Initializing the System for Handheld / Wall Mount Remote Operation Connect IFC Control Module to AC power supply. A single “beep” will indicate the presence of power. NOTE: This will initiate Pilot Start-up in Manual Mode. The pilot will spark repeatedly and ignite if gas has been supplied to the unit. Sync the control board to the remote to turn main burner and pilot off using the steps below.
  • Page 45 Operation Temperature Indication Display With the system in the “OFF” position, press the Thermostat Key and the Mode Key at the same time to switch between Fahrenheit (F) or Celsius (C). Verify on the LCD screen the correct designation is visible. Figure 19.5.06: This function is disabled when in SMART Thermostat Mode and does not operate in the first two minutes of Variable Flame Control...
  • Page 46 Operation Room Thermostat (Remote Operation) The Remote Control can operate as a room thermostat. The thermostat can be set to a desired temperature to control the comfort level in a room. To activate this function: • Press the Thermostat Key. The LCD display on the remote will change to show that the room thermostat is “ON”...
  • Page 47 Operation Automatic Safety Shut-Off This system will execute an automatic turn OFF command after a 24hr continuous main burner flame ignition. This allows the system to verify correct safety functions. Diagnostic Indication Information: LOW BATTERY CONDITION (Less than 4V): Remote Control - Battery Icon will appear on LCD remote control display.
  • Page 48: Maintenance

    Maintenance 20.0 Maintenance CAUTION: Do not conduct maintenance on the appliance while it is operating or while it is still hot. Always verify proper operation after servicing. 20.1 Cleaning and Routine Maintenance The exterior painted surfaces, glass, and metal plated trims may be cleaned with a soft, non-abrasive cloth and water or a suitable, mild, non-abrasive cleaner.
  • Page 49: Servicing Under Warranty

    All service work under warranty must be conducted by a qualified Archgard service technician. Before servicing, read the terms and conditions of the warranty at the back of this manual. Contact the authorized Archgard dealer where you purchased the appliance from and provide them with details of the problem, along with the initial installation information (from the front of this manual).
  • Page 50: Adjusting The Primary Air

    20.5 Adjusting the Primary Air The 22-DVIE22LN-1 includes an air shutter located underneath the firebox of the fireplace which may be used to adjust the primary air to achieve the ideal flame as shown in Figure 20.5.01. To adjust, loosen the wing nut securing the air shutter in place as shown in Figure 20.5.02.
  • Page 51: Replacing The Burner

    WARNING: Servicing of this appliance must be conducted by a qualified service technician. Improper servicing, adjustment or alteration of this appliance may cause property damage, personal injury or loss of life. All servicing should be conducted with the appliance cold. All replacement parts must be authorized by Archgard for suitability. Before you begin: •...
  • Page 52: Replacing The Pilot

    All servicing should be conducted with the appliance cold. All replacement parts must be authorized by Archgard for suitability. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
  • Page 53: Replacing The Valve

    All servicing should be conducted with the appliance cold. All replacement parts must be authorized by Archgard for suitability. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
  • Page 54 Maintenance Step 5: Mark and unplug the valve motor wire harness from the Step 6: Remove the (2) Tek screws securing the valve brackets to control board. the firebox bottom. Figure 20.8.05: Figure 20.8.06: Step 7: Remove the valve bracket from the valve. This will be used for the new valve upon installation.
  • Page 55: Replacing The Backup Batteries

    Gently pull the fuse holder from the control board and replace the fuse. Make sure all wires are packed neatly down and away from the Figure 20.10.01: firebox upon installation. Fuse Type: T3.15AL250V Archgard Part Number: RP-305-2080...
  • Page 56: Replacing The Control Board

    All servicing should be conducted with the appliance cold. All replacement parts must be authorized by Archgard for suitability. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
  • Page 57: Replacing The Optional Fan

    Maintenance 20.12 Replacing the Optional Fan Before you begin: • Ensure the fireplace is off and cool before servicing • Remove barrier screen. See Section 14.0 • Disconnect power supply to the fireplace and turn off gas Remove glass door. See Section 15.0 •...
  • Page 58 Maintenance Step 5: Remove the old fan from the fireplace. Save the Step 6: Remove the (3) Tek Screws holding the fan to the fan insulation board to be used during installation of the new fan. mounting bracket. The mounting bracket is used for the new fan. Figure 20.12.05: Figure 20.12.06: Installation is the reverse of removal.
  • Page 59: Wiring Schematic

    Maintenance 20.13 Wiring Schematic SW1 Botton(red) Sync button On/Off override jumper Figure 20.13.01:...
  • Page 60: Troubleshooting

    Maintenance 20.14 Troubleshooting Issue Solution The pilot igniter won't spark. 1. Ensure the ON/OFF override jumper is installed correctly. 2. Ensure main power is ON and new batteries are installed in the remote control (3 x AAA) and backup battery pack on the control board (4 x AA). 3.
  • Page 61: Frequently Asked Questions

    A. We recommend a cleaning with a damp cloth. DO NOT use chemical cleaners as they may harm the finish, and void your warranty. NOTE: If the top louvers, or top overlay starts to discolor, check the door gasket seal and contact your local Archgard dealer to replace if necessary.
  • Page 62: Replacement Parts List

    Maintenance 22.0 Replacement Parts List Item # Item Description Unit 200-0278-01 Owner's Manual - English 200-0278F-01 Owner's Manual - French 22-BS Barrier Screen 308-6017 SIT 885 Gas Valve c/w Step Motor 308-6060 SIT 885 Proflame II Dynamic Start Advantage with Continuous Pilot on Demand 305-6012 Module Main Wiring Harness (5 wire) 305-0060...
  • Page 63 NOTES...
  • Page 64 NOTES...
  • Page 65 NOTES...
  • Page 66 POSTAGE WARRANTY REGISTRATION ARCHGARD INDUSTRIES LTD. 7116 BEATTY DRIVE MISSION, B.C. CANADA V2V 6B4 FOLD DOWN AT LINE FOLD DOWN AT LINE & TAPE CLOSED Model # : Serial #: Date Installed: Name: Address: City: State/Prov: ZIP: Phone: ( _____ ) Dealer’s Name &...
  • Page 67: Archgard Limited Warranty

    Date of Purchase • Problem Description NOTE: Warranty will be void if work is carried out by an unqualified person(s). Only original Archgard parts may be used. Please consult your Archgard dealer or representative if in doubt about a replacement part(s). •...

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