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Insta 1020 Operation And Maintenance Manual

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MNL1020 Rev. F 08.07.19
MODEL 1020
OPERATION AND MAINTENANCE MANUAL

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  • Page 1 MNL1020 Rev. F 08.07.19 MODEL 1020 OPERATION AND MAINTENANCE MANUAL...

  • Page 2: Safety Summary

    FOR USE BY QUALIFIED PERSONNEL ONLY Safety Summary International Symbols WARNING Power Off In case of power cord damage, do not attempt to repair or replace the power cord. Power On Contact the manufacturer or the local distributor. Hot Surface WARNING Risk of Electrical Shock This machine uses two fuses to protect...

  • Page 3: General Description

    General Description The 1020 is a large format machine capable of pressing multiple and large articles all in one cycle across a 47.2” x 39.4” platen. It is capable of generating and evenly distributing large pressure throughout its platens.

  • Page 4: Installation

    (850 kg) Dust Water jets protected *The specifications above were determined by a third party certifying agency. For installation purposes Insta recommends the following: Dust tight Heavy seas Voltage Requirement 3 Phase 208~230 VAC @ 60 Hz Fuse per Phase Rated 30 Amps 0.15 m –...

  • Page 5: Operating Environment

    FOR USE BY QUALIFIED PERSONNEL ONLY Safety and Danger Zone Diagram Hot surfaces- do not Electronic access panel is touch or place any Moving stations. Keep located in the rear of the objects on top hands clear between machine. Do not open when moving parts when the the machine is power on.
  • Page 6 FOR USE BY QUALIFIED PERSONNEL ONLY Machine Installation Instructions Machine installation requires at least two (2) persons. Do not attempt to install machine alone. Factory Electrical Requirements Installation requires a Phillips head screwdriver and a set of metric Allen wrenches. Voltage 3 Phase 208~230 VAC @60 Hz Requirement...

  • Page 7: Emergency Stop Buttons

    Note If the overheat issue continues, stop the machine and The emergency stop switches do not contact Insta Service Department for assistance. cutoff the electrical power to the control panel and heaters. 4. To cutoff all electrical power, turn off the power switch located in the front control panel or turn off the main power disconnect from the factory.

  • Page 8: Machine Setting

    FOR USE BY QUALIFIED PERSONNEL ONLY Machine Setting Pressure Setting Belt Tension 1. Locate the air regulator assembly on the left side of the Locate the two bolts on the front and the side of each machine. rail enclosure. These bolts control the belt tension. 2.

  • Page 9: Digital Controller

    FOR USE BY QUALIFIED PERSONNEL ONLY Machine Control Setting Controller Readout • Main button to scroll through 3 control settings. Digital Controller Temperature Scale ► Temperature Setting ► Timer ► Confirm • ▲ and ▼: Increase or decrease number. • Reset: Reset cycle counter to zero.
  • Page 10 Do current offset setting in green color. not attempt to alter the default setting without consulting with Insta Service Department personnel. 1. If the display temperature is lower than the measured temperature, increase the offset by the same amount.

  • Page 11: Manual Mode Operation

    FOR USE BY QUALIFIED PERSONNEL ONLY Machine Operation Mode Make sure the machine is properly installed before use. The machine will not operate without air pressure and correct power source (3 Phase + Ground). Make sure the electric motor is turned on. Manual Mode Operation 6.
  • Page 12 FOR USE BY QUALIFIED PERSONNEL ONLY Machine Operation Mode Auto Start Mode Operations NOTE The shuttle trays must fully retract before Auto Start- Repeat (Fully Auto Mode, continuous cycle) Auto Mode can be activate. If the trays is not fully retracted put the machine back to 1.

  • Page 13: Preventive Maintenance

    FOR USE BY QUALIFIED PERSONNEL ONLY Machine Maintenance Preventive Maintenance 1. To prevent the substrates from becoming soiled, periodically wipe the entire exterior of the machine, including the platens, with a clean rag. If necessary, use mineral spirits for cleaning a cooled down machine. Since mineral spirits are flammable, do not clean with mineral spirits while the machine is hot.
  • Page 14 FOR USE BY QUALIFIED PERSONNEL ONLY 1020 Explosion View ITEM NO. PART/ASSY. NO. DESCRIPTION QTY. MACHINE COVER ASSEMBLY CONTROLLER BOX ASSEMBLY UPPER PLATEN ASSEMBLY SHUTTLE TRAY ASSEMBLY PISTON ASSEMBLY SHUTTLE ARM ASSEMBLY MH004-008 EMERGENCY BUTTON MH004-009 MOMENTARILY BUTTON MP1020-002 AIR REGULATOR ASSY...
  • Page 15 FOR USE BY QUALIFIED PERSONNEL ONLY 1020 Explosion View ITEM NO. PART/ASSY. NO. DESCRIPTION QTY. ELECTRICAL BOX ASSEMBLY MH007-035 AUTOMATIC SOLENOID ASSEMBLY MB1020-001 MOTOR ASSEMBLY MP1020-007-011 TRAY BUMPER MH009-004 PROXIMITY SWITCH...
  • Page 16 FOR USE BY QUALIFIED PERSONNEL ONLY A2 – Controller Box Assembly ITEM NO. PART/ASSY. NO. DESCRIPTION QTY. MH004-010 AUTO/MANUAL KNOB MH004-011 HEAT START BUTTON MH004-019 ON/OFF SWITCH ,240V MP1020-001 DIGITIAL CONTROL OVERLAY MH006-005 DIGITIAL CONTROLLER MH008-003 TRANSFORMER MH008-002 CONTROLLER POWER ADPATER...
  • Page 17 FOR USE BY QUALIFIED PERSONNEL ONLY A3 – UPPER PLATEN Assembly ITEM NO. PART/ASSY. NO. DESCRIPTION QTY. MTTP046 HIGH TEMP LIMITER MH009-005 THERMOCOUPLE, TYPE-K MAPT1020U TELFON SHEET, UPPER PLATEN...
  • Page 18 FOR USE BY QUALIFIED PERSONNEL ONLY A4 – Shuttle Tray Assembly A6 – Shuttle Arm Assembly ITEM NO. PART/ASSY. NO. DESCRIPTION QTY. MPT1020-008* 48 X 40 TELFON COVER MP1020-006 47 X 38, SILICONE TOP PAD MP1020-004** 47 X 38, 1” COTTON BASE PAD MH007-039 TIMING BELT MH007-041...
  • Page 19 FOR USE BY QUALIFIED PERSONNEL ONLY A8 – Automatic Solenoid Assembly A5 – Piston Assembly A6 – Shuttle Arm Assembly ITEM NO. PART/ASSY. NO. DESCRIPTION QTY. MH007-035 5/2 AIR SOLENOID ASSY MH007-042 ½” COPPER MUFFLER PISTON MH007-036 ½” SAFETLY RELIEF VALVE MH007-046 RIGHT ANGLE ½”...
  • Page 20 FOR USE BY QUALIFIED PERSONNEL ONLY A7 – ELECTRICAL BOX ITEM NO. PART/ASSY. NO. DESCRIPTION QTY. MH004-012 THREE PHASE GFCI MP1020-007 MAGNETIC CONTACTOR ASSY MH005-004 THREE PHASE SSR MH004-013 SSR COOLING FAN MH004-014 LINE CONTACT BANK MH007-034 FUSE HOLDER MH004-015 FUSE MH005-005 INTERMEDITATE RELAY 12V...
  • Page 21 This Warranty takes effect on the day the product is delivered to the Customer. If the equipment is to be installed by Insta, the Warranty takes effect upon installation or two weeks after delivery, whichever comes first. Damage that occurs in transit is not covered under this Warranty, and it is up to the Customer to file damage claims with the carrier.
  • Page 22 4. Third-party or "aftermarket" parts or products installed in-or attached to Insta equipment without Insta authorization and/or by non-Insta technicians-or by technicians not currently certified and authorized by Insta-will void all or part of this Warranty should Insta subsequently identify damage caused by those parts or products or by their incorrect installation.
  • Page 23 This Limited Warranty (and Insta’s obligation to you) may not be changed in any way unless you and Insta sign the same piece of paper in which we (1) refer to The Product and your bill of sale date, (2) describe the change to this warranty and (3) agree to make that change.
  • Page 24 FOR USE BY QUALIFIED PERSONNEL ONLY 13925 E. 166 St. • Cerritos, CA USA 90702 • (562) 404-3000 • Fax (562) 404-3010 Technical Support • (800) 426-3609...

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