HETRONIC NOVA Series User Manual
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HETRONIC NOVA Series User Manual

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NOVA Transmitters
USER MANUAL
09/2019
www.hetronic.com
USER MANUAL

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  • Page 1 USER MANUAL NOVA Transmitters USER MANUAL 09/2019 www.hetronic.com...

  • Page 2: Table Of Contents

    USER MANUAL | NOVA TRANSMITTERS User Manual Table of Contents 1. Safety........................................4 1.1 Intended Use ...................................... 4 1.2 Symbol Notation....................................4 1.3 Practices and Laws.................................... 4 1.4 Required Operator Training ................................4 1.5 Possible Sources of Danger ................................4 1.6 Protective Features....................................
  • Page 3 USER MANUAL | NOVA TRANSMITTERS List of Figures Figure 1. Blank Rating Plate ................................6 Figure 2. Generic Transmitter Front view ............................11 Figure 3. Generic Transmitter Side View ............................11 List of Tables Table 1. Nova Transmitter Generic features ........................... 11 Table 2.

  • Page 4: Safety

    Your radio remote control is designed for remote operation of machines and systems using safe wireless communications technology. Any modification, reconstruction or extension of the systems without a written agreement of Hetronic may lead to the loss of your warranty and guarantee claims.

  • Page 5: Protective Features

    USER MANUAL | NOVA TRANSMITTERS NEVER remove or alter any of the safety features. ALWAYS confirm that the machine and radio remote control Stop functions work properly BEFORE beginning any machine operation. 1.6 Protective Features This transmitter is equipped with electronic and mechanical safety features. Control signals from other transmitters cannot be processed because transmission coding is unique to each system.

  • Page 6: Introduction And Functional Description

    Functional Description We congratulate you on the purchase of your new Hetronic NOVA transmitter. You have chosen a high quality product. Familiarise yourself with the unit before using it for the first time. In addition please carefully refer to the operating instructions and the safety advise given in this manual.

  • Page 7: Your Nova Transmitter

    Standard equipment includes two sets of rechargeable batteries and a battery charger. 3.2 NOVA Basic Features • Fully programmable via Hetronic PC-Link (depends on type of coder) • Push buttons with up to two detents • Single detent Start button/switch •...
  • Page 8 USER MANUAL | NOVA TRANSMITTERS ➢Carry options: Belly Belt ➢Battery: 3.6V NiMH rechargeable battery pack ➢Cable back up: Serial through battery enclosure. Custom cable lengths on request Nova-M ➢ Digital or Proportional functionality ➢ Up to two dual-axis joysticks ➢ Any combination of toggle switches, push-button controls, rotary switches and key switches with removable key caps ➢...
  • Page 9 USER MANUAL | NOVA TRANSMITTERS ➢Operating Frequencies: 4xxMhz, 8xxMHz, 9xxMHz, 1.2GHz, 2.4GHz Minimum operating range: 150m (492ft) for ≤ 1GHz 10mW module (Line-of-Sight), 70m (150ft) for 2.4GHz 10mW module ➢Dimensions: H264mmxW151mmxD213mm ➢Weight: 1.8kg ➢Carry options: Belly belt, neck belt, chest belt or shoulder bar ➢Battery: 3.6V NiMH rechargeable battery pack ➢Cable back-up: Serial (RS232/CAN) through battery enclosure or connector plug.
  • Page 10 USER MANUAL | NOVA TRANSMITTERS ➢Cable back-up: Serial (RS232/CAN) through battery enclosure or connector plug. Custom cable lengths on request Nova XL 4.3 ➢ Digital and/or Proportional functionality ➢ Up to four multi-axis joysticks or eight linear paddle levers ➢ Any combination of toggle switches, push-button controls, rotary switches and key switches with removable key caps ➢...

  • Page 11: Product Description

    USER MANUAL | NOVA TRANSMITTERS 4. P roduct Description Figure 2. Generic Transmitter Front view Figure 3. Generic Transmitter Side View Transmitter Handlebar Customizable Logo Toggle Switch TFT/LCD Status bi-colour LED STOP Pushbutton Start Push button Cross Joystick Paddle Lever Gripping handles for belt clips Customisable labels Battery Compartment (located in the bottom)

  • Page 12: Operating Your Transmitter

    RED status LED at the baud rate. The transmitter (all Nova L, Nova XL and Nova XXL variants) may then be connected to Hetronic PC-Link (refer to instructions in Programming and Service Manual) for the Error to be corrected.

  • Page 13: Stopping The Radio Remote Control

    The Low Battery detection threshold can be configured through the ‘Low Ba tt Warning’ field in the ‘RF’ tab on Hetronic PC-Link (refer to Service and Programming Manual for instructions).

  • Page 14: Powering Off The Transmitter

    USER MANUAL | NOVA TRANSMITTERS 5.9 Powering OFF the Transmitter To turn off the transmitter, the operator must turn the key switch clockwise to the “0” position. It is suggested that the battery is removed from the transmitter when not in use and stored in a safe place so as to avoid accidental operation. Note: For the powering off procedure for the standard Nova-S transmitter refer to the respective section in the Nova S appendix.

  • Page 15: Generic Radio Remote System Functionalities

    USER MANUAL | NOVA TRANSMITTERS 6. G eneric Radio Remote System functionalities 6.1 “Start” Function Start switch (#7), generally in green and very close to the key switch, is required to initialize radio remote control. For safety reasons, the “Start” command must be given to give the receiver control every time there is an interruption in the control signals.

  • Page 16: Quickset/Programming Mode

    USER MANUAL | NOVA TRANSMITTERS 6.4 Quickset/Programming mode In most cases, the snail-rabbit toggle switch is present so as to change between slow and fast speed levels of the joystick. However when the transmitting unit has another toggle switch/push buttons with “+” and “-“ labels, it is possible to manually change the slow speed levels for each joystick in real time, so as to adapt the application’s response to the load and precis ion needs required at that point in time.

  • Page 17: Setting Up Your Nova Transmitter For Operation

    The coder address with which the NOVA transmitter has been programmed from the factory can be found listed on the datasheet. This can be updated via Hetronic PC-Link in the ‘RF’ tab and any number between 1 and 999999 can be used (refer to Service and Programming Manual for instructions).

  • Page 18: Inactivity Warning

    USER MANUAL | NOVA TRANSMITTERS 7.6 Inactivity Warning This feature is mainly used in applications which require one or more functions to be continuously ON and thus, the switch operations are monitored for abnormal conditions. The 14 Timer Triggers can be assigned different trigger signals and timer durations.
  • Page 19 USER MANUAL | NOVA TRANSMITTERS Types of Cable Control: Sure Seal to Sure Seal connector Amphenol to Amphenol connector Battery to Amphenol connector...
  • Page 20 USER MANUAL | NOVA TRANSMITTERS 7.9.2 Operation of NOVA in Cable Control Mode With cable control cable attached, switch on transmitter following the start up sequence as outlined in Section 4. During start up, the transmitter will automatically recognize that the cable is attached and communicating and thus will switch into cable control mode.

  • Page 21: Theory Of Operation

    USER MANUAL | NOVA TRANSMITTERS 8. T heory of Operation Your NOVA transmitter works with a receiving device to transfer machine control commands via radio frequency to your machine. The transmitter electronically generates a carrier frequency that allows it to communicate with the receiver without the use of cables or wires.

  • Page 22: Installing The Radio Remote Control

    USER MANUAL | NOVA TRANSMITTERS 9. I nstalling the Radio Remote Control The following instructions are recommended so as to set up a properly operating radio remote control system. The radio remote control must be installed by qualified personnel only. Install the receiving unit’s antenna in the line of sight of the transmitting unit, with no electromagnetic shielding, and if possible, not on metal surfaces so as to improve the operating range.

  • Page 23: Troubleshooting

    10. T roubleshooting If your NOVA transmitter does not operate after normal start-up, follow the recommended troubleshooting sequence below to help isolate the cause and determine corrective action. If you need more information, contact your nearest Hetronic dealer. PROBLEM PROBABLE CAUSE...

  • Page 24: Warranty, Service, Repairs And Maintenance

    Hetronic may replace the product or faulty parts. Work under guarantee/warranty must be carried out by Hetronic, or by an authorized service centre specified by Hetronic. Any modification, reconstruction or extension of the systems without a written agreement of Hetronic may lead to the loss of your warranty and guarantee claims.

  • Page 25: Regulatory Information

    California Proposition 65 As a designer and manufacturer of electrical and electronic products, Hetronic confirms that to the best of its knowledge at the date of this statement, none of the products supplied by it contain any of the hazardous chemicals listed on California’s Safe Drinking Water &...

  • Page 26: Industry Canada (Ic/Ised) Statement

    USER MANUAL | NOVA TRANSMITTERS To comply with FCC RF exposure compliance requirements, this device and its antenna must not be co-located with, or operating in conjunction with, any other antenna or transmitter. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules.
  • Page 27 Technical information subject to change without notice. Hetronic reserves the right to discontinue, make changes to, and add improvements upon its standard products at any time without public notice or obligation. Hetronic disclaims liability for any claims or damages, whether regarding property, personal...

  • Page 28: Definition Of Terms

    A measurement of data transmission safety. The amount of failures in the data stream distance which has to occur during the transmission in order to create a wrong signal. base address The base address is the Hetronic PC-Link assigned address of the coder...

  • Page 29: Operator Safety Basics

    Instructions, manuals, and safety warnings of the manufacturers of the equipment where Hetronic products are used, ▪ Plant safety rules and procedures of the employers and the owners of the facilities where the Hetronic products are being used, ▪ Occupational Health and Safety Administration (OSHA) regulations, ▪...

  • Page 30: Nova Variants And Current Rating

    USER MANUAL | NOVA TRANSMITTERS Transmitter Start-up and Safety Checklist Are batteries fully charged? Are all switch labels clear and legible? Is the transmitter free from cracks and damages? Are the battery enclosures free from cracks and damages? Is the STOP function working as it should be? Is the correct key cap being used? Has each function of the transmitter been tested independently to ensure the equipment is responding correctly?
  • Page 31 USER MANUAL | NOVA TRANSMITTERS Current Item number breakdown Item Description Type Rating number (mA) 71000020.B Dig V2 R2CON Nova S 71010003.A DIG-IND-3 Nova M 71010040.D DIG-V04 Nova M 71010050.E DIG V5 Nova M 71110140.C PROP-4K Nova M 71110200.A PROP-4L Nova M 71020010.D DIG-V01...

  • Page 32: Tft Protection Film Replacement

    USER MANUAL | NOVA TRANSMITTERS Appendix C C.1 TFT Protection Film Replacement The following instructions apply for Protection Film replacement for both the 2.4” TFT on the Nova L and the 4.3” TFT on Nova XXL transmitters. The steps are to be followed cautiously so as not to incur any scratches/damage to the TFT screen or transmitter.
  • Page 33 USER MANUAL | NOVA TRANSMITTERS Protective Film on 2.4” TFT Protective Film on 4.3” TFT 6. Remove the protective red tab cover.

  • Page 34: Transmitter Nova S

    USER MANUAL | NOVA S Transmitter Nova S Layout Options Powering ON the Nova S Transmitter Unlike the other Nova transmitters, the Nova-S does not have a key switch for switching on. Instead, the standard Nova-S versions power up either via a push button on the side or top of the transmitter (normally, this will be green in colour) or with the operation of a toggle switch.

  • Page 35: Technical Specification Transmitter Nova S

    *** higher power available subject to country legislation Battery & Charger You may power your Nova S transmitter with a Hetronic rechargeable NiMH 3.6V Grey MINI battery inserted in the battery compartment in the bottom side of the transmitter. Follow the instructions below to ensure best performance of your transmitter and prolonged battery lifetime.

  • Page 36: Transmitter Nova M

    USER MANUAL | NOVA M Transmitter Nova M Layout Options Powering ON your Transmitter To switch on the Nova-M transmitter, the standard procedure outlined in section 4.3 is to be followed. Stopping your Transmitter Refer to Section 4.6. Powering OFF your Transmitter Refer to Section 4.7.

  • Page 37: Technical Specification Transmitter Nova M

    Either coder board has an onboard horn which can be used separately or together with an additional optional horn. Battery & Charger You may power your Nova M transmitter with a Hetronic rechargeable NiMH 3.6V Grey MINI battery inserted in the battery compartment in the bottom side of the transmitter.
  • Page 38 Refer to the online web shop for respective part numbers of any other parts that may need replacement: https://shop.hetronic.com.mt/en/home NOTE: Any service/maintenance work and replacement of parts must be carried out by an authorized dealer or service centre specified by Hetronic.

  • Page 39: Transmitter Nova L

    USER MANUAL | NOVA L Transmitter Nova L Layout Options Powering ON your Transmitter Refer to Section 4.3. Stopping your Transmitter Refer to Section 4.6. Powering OFF your Transmitter Refer to Section 4.7. Auto-Off Timer The coder can be set with a 10-minute timer which will switch off the transmitter when no activity is detected. Battery State-of-Charge Signals The onboard buzzer starts beeping fast when the battery reaches 3.4V and the status LED starts blinking red at the same rate indicating that the coder will soon switch off.

  • Page 40: Technical Specification Transmitter Nova L

    USER MANUAL | NOVA L Transmitter Specifications Transmitter NOVA L Housing Ergonomically designed Impact Resistant Polymer Composite Environmental Protection IP 65 (Exceeds Nema 12/13) Weight ~0.745kg (1.6lbs) depending on configuration Height: 235 mm Dimensions Width: 160 mm Depth: 95 mm Antenna Internal as default, external via TNC connector 3.6V NiMH rechargeable battery...
  • Page 41 NOVA L The standard Hetronic welcome screen is displayed as soon as the LCD display turns ON after Start Up. The user can opt to choose a different welcome screen by defining the requirements with an authorized Hetronic dealer who can then implement this via a sp ecific graphics programming tool or else choose from the available options when placing the order.

  • Page 42: Transmitter Nova L

    TFT Display The TFT screen layout can be modified according to the user’s preferences using the Hetronic Graphics Programming tool. NOTE: The Protective film covering the TFT can be replaced if scratched or broken. Refer to the instructions in Appendix C.
  • Page 43 The feedback function is used to transmit information from the machine or receiver to the transmitter. A number of symbols /graphics or a combination with lines of text are available for displaying feedback information. Contact a Hetronic dealer for information on how to display feedback accordingly.

  • Page 44: Technical Specification Transmitter Nova L 2.4

    Refer to the online web shop for respective part numbers of any other parts that may need replacement: https://shop.hetronic.com.mt/en/home NOTE: Any maintenance work or replacement of parts must be carried out by an authorized dealer or service centre specified by Hetronic.

  • Page 45: Transmitter Nova Xl

    USER MANUAL | NOVA XL Transmitter Nova XL Layout Options Powering ON your Transmitter Refer to Section 4.3. Stopping your Transmitter Refer to Section 4.6. Powering OFF your Transmitter Refer to Section 4.7. Auto-Off Timer The coder can be set with a 10-minute timer which will switch off the transmitter when no activity is detected. Battery State-of-Charge Signals The onboard buzzer starts beeping fast when the battery reaches 3.4V and the status LED starts blinking RED at the same rate indicating that the coder will soon switch off.

  • Page 46: Technical Specification Transmitter Nova Xl

    2. Welcome screen The standard Hetronic welcome screen is displayed as soon as the LCD display turns ON after Start Up. The user can opt to choose a different welcome screen by defining the requirements with an authorized Hetronic dealer who can then implement this via a sp ecific...
  • Page 47 STOP Battery & Charger You may power your Nova XL transmitter with a Hetronic rechargeable NiMH 3.6V Grey MINI battery inserted in the battery compartment in the bottom side of the transmitter. Follow the instructions below to ensure best performance of your transmitter and prolonged battery lifetime.

  • Page 48: Transmitter Nova Xl 2.8

    TFT Display The TFT screen layout can be modified according to the user’s preferences using the Hetronic Graphics Programming tool. NOTE: The Protective film covering the TFT can be replaced if scratched or broken. Refer to the instructions in Appendix C.
  • Page 49 The feedback function is used to transmit information from the machine or receiver to the transmitter. A number of symbols/gr aphics or a combination with lines of text are available for displaying feedback information. Contact a Hetronic dealer for information on how to display feedback accordingly.

  • Page 50: Technical Specification Transmitter Nova Xl 2.8

    *** higher power available subject to country legislation Battery & Charger You may power your Nova XL 2.8 transmitter with a Hetronic rechargeable NiMH 3.6V Grey MINI battery inserted in the battery compartment in the bottom side of the transmitter.
  • Page 51 Refer to the online web shop for respective part numbers of any other parts that may need replacement: https://shop.hetronic.com.mt/en/home NOTE: Any service/maintenance work and replacement of parts must be carried out by an authorized dealer or service centre specified by...

  • Page 52: Transmitter Nova Xl 4.3

    TFT Display The TFT screen layout can be modified according to the user’s preferences using the Hetronic Graphics Programming tool. NOTE: The Protective film covering the TFT can be replaced if scratched or broken. Refer to the instructions in Appendix C.
  • Page 53 The feedback function is used to transmit information from the machine or receiver to the transmitter. A number of symbols/gr aphics or a combination with lines of text are available for displaying feedback information. Contact a Hetronic dealer for information on how to display feedback accordingly.

  • Page 54: Technical Specification Transmitter Nova Xl 4.3

    2.4GHz. Battery & Charger You may power your Nova XL 4.3 transmitter with a Hetronic rechargeable Battery MINI 3.6V Grey NiMH inserted in the battery compartment in the bottom side of the transmitter. Follow the instructions below to ensure best performance of your transmitter and prolonged battery lifetime.
  • Page 55 Refer to the online web shop for respective part numbers of any other parts that may need replacement: https://shop.hetronic.com.mt/en/home NOTE: Any service/maintenance work and replacement of parts must be carried out by an authorized dealer or service centre specified by...

  • Page 56: Transmitter Nova Xxl 4.3

    TFT Display The TFT screen layout can be modified according to the user’s preferences using the Hetronic Graphics Programming tool. NOTE: The Protective film covering the TFT can be replaced if scratched or broken. Refer to the instructions in Appendix C.
  • Page 57 The feedback function is used to transmit information from the machine or receiver to the transmitter. A number of symbols/gr aphics or a combination with lines of text are available for displaying feedback information. Contact a Hetronic dealer for information on how to display feedback accordingly.

  • Page 58: Technical Specification Transmitter Nova Xxl 4.3

    2.4GHz. Battery & Charger You may power your Nova XXL 4.3 transmitter with a Hetronic rechargeable 3.7V/9Ah Black Li-Ion Battery inserted in the battery compartment in the bottom side of the transmitter. Follow the instructions below to ensure best performance of your transmitter and prolonged battery lifetime.
  • Page 59 Refer to the online web shop for respective part numbers of any other parts that may need replacement: https://shop.hetronic.com.mt/en/home NOTE: Any service/maintenance work and replacement of parts must be carried out by an authorized dealer or service centre specified by...

  • Page 60: Battery Types And Specifications

    USER MANUAL | BATTERIES Battery Types and Specifications Battery MINI 3.6V/2.75Ah Grey NiMH Item No. 68301000 Battery MINI 3.6V 2.75Ah Rated Capacity 3.6V 2.75Ah NiMH rechargeable battery pack -20°C . . . 40°C, 85%RH max (for short periods less than 1 month) Storage Environment Conditions -20°C .
  • Page 61 Hetronic dealer or service center. Standard Hetronic rechargeable batteries are the Lithium–Ion type. These batteries have no “memory effect” when charging a battery that is not fully discharged.

  • Page 62: Mini Uch 2 Battery Charger

    USER MANUAL | UCH 2 CHARGER MINI UCH 2 Battery Charger Recharging your Batteries To charge the MINI battery, it must be removed from the transmitter by lifting it up and sliding it out of the battery compartment. Slide the battery in the charging unit until it clips in place and the yellow ‘CHARGE”...

  • Page 63: List Of Uch 2 Charger Variants

    List of UCH 2 Charger Variants EXPLOSIVE GASES AND FLYING DEBRIS can cause death or serious injury. Use only Hetronic replacement rechargeable batteries. Use of unauthorized replacement batteries could cause a battery explosion resulting in injury or death of the operator...

  • Page 64: Uch 3 Battery Charger

    List of UCH 3 Charger Variants EXPLOSIVE GASES AND FLYING DEBRIS can cause death or serious injury. Use only Hetronic replacement rechargeable batteries. Use of unauthorized replacement batteries could cause a battery explosion resulting in injury or death of the operator...

This manual is also suitable for:

Nova sNova mNova xlNova xl 2.8Nova xl 4.3Nova xxl 4.3 ... Show all

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