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Summary of Contents for amiad EBS-10K Flat Lid Filter
- Page 1 AMIAD Water Systems EBS-10K Flat Lid Filter Serial number: Order number: Catalogue number: Filtration degree: Tested by: Installation, Operation and Maintenance Instructions 910101 595/07.2019...
- Page 2 This document does not replace any certified drawing, procedure or information provided by Amiad in reference to a specific customer, site or project. Amiad assumes that all users understand risks involved within this file and/or its attached materials. This document is given in good faith and is not intended to impose any obligation to Amiad.
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Page 3: Table Of Contents
TABLE OF CONTENTS Technical specifications ..................Page 4 Safety instructions ......................5 Dimensional and recommended installation drawing........... 8 Description and filter operation ..................9 Installation ........................10 Commissioning, Start-up and First Operation ............. 11 Maintenance ........................ 12 Troubleshooting ......................14 Disassembling and reassembling ................. -
Page 4: Technical Specifications
TECHNICAL SPECIFICATIONS General Maximum flow rate 800 m3/h 3500 Us gpm Consult manufacturer for optimum flow depending on filtration degree & water quality. Min. operating pressure 2.5 bar 35 psi Or lower if pressure is increased for flushing. Max. operating pressure 10 bar 150 psi 16 bar (240 psi) upon request. -
Page 5: Safety Instructions
➢ Always observe standard safety instructions and good engineering practices whilst working in the filter’s vicinity. ➢ Use the filter only for its intended use as designed by Amiad, any misuse of the filter may lead to undesired damage and may affect your warranty coverage. - Page 6 Operation procedures exactly as described in this manual. ➢ Commissioning the filter should be done by an authorized Amiad technician, do not attempt to commission the filter unaccompanied since this may lead to undesired damage and may affect your warranty coverage.
- Page 7 Maintenance Before any maintenance or non-regular operation please read the following: ➢ Servicing the filter should be done only by technicians authorized by Amiad. ➢ Disconnect the filter from the power supply and lock the Main Power Switch. ➢ Disconnect the compressed air supply, release the residual pressure and lock the Pneumatics Main Valve.
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Page 8: Dimensional And Recommended Installation Drawing
DIMENSIONAL AND RECOMMENDED INSTALLATION DRAWING KEY: 12" INLET MANIFOLD. 12" INLET BUTTERFLY VALVE. 12" EBS-10000 FILTER. 3" HYDRAULIC VALVE. NON RETURN VALVE. 12" OUTLET BUTTERFLY VALVE. 12" OUTLET MANIFOLD. 12" BY- PASS BUTTERFLY VALVE. 44.17 1122 83.622 2124... -
Page 9: Description And Filter Operation
DESCRIPTION OF FILTER OPERATION Filtering process: The EBS is a sophisticated yet easy-to-operate automatic filter, with a self-cleaning mechanism driven by an electric motor. The EBS is designed to work with various types of screens in filtration degrees from 500 to 10 micron, and is available in 8", 10", 12" and 14" inlet/outlet diameter. -
Page 10: Installation
INSTALLATION Design recommendations If flow increases and pressure drops dramatically for a long period of time during network filling-up, it is recommended that a pressure sustaining valve is installed downstream of the filter. The pressure sustaining valve will ensure a controlled filling-up of the line. -
Page 11: Commissioning, Start-Up And First Operation
Connect the drive unit to the control panel by means of a 4 x 2.5 mm (12 or 14 AWG) wire in flex-conduct. Use a long enough cable to allow the drive unit to be removed and placed near the filter for maintenance, without having to disconnect it from the cable. -
Page 12: Maintenance
MAINTENANCE Before beginning any maintenance procedure, carefully read the safety instructions in chapter 2 of this document and make sure that all the workers at the filtration site are fully aware of and comply with, these and any other local safety instructions. General inspection of the filter operation This is the visual basic general inspection procedure of the filter for proper operation. - Page 13 Disconnect the compressed air supply and lock the main switch. Grease the drive shaft and the drive bushing. Maintenance prior to re-operation Make sure that the filter is disconnected from power, compressed air and water supply. Grease the drive shaft and the drive bushing. Connect the control board to the mains.
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Page 14: Troubleshooting
TROUBLESHOOTING Before beginning any troubleshooting, carefully read the safety instructions chapter of this document and make sure that all the workers at the filtration site are fully aware of and comply with, these and any other local safety instructions. The filtration system may enter a malfunction mode in the following cases: Symptom Remarks and Actions Fault due to continuous signal from the... -
Page 15: Disassembling And Reassembling
DISMANTLING AND ASSEMBLING THE FILTER COMPONENTS Opening the filter and disassembling its inner components is necessary for changing screens, periodic maintenance and repairs. Prior to opening the filter it is recommended to initiate a flushing cycle by pressing the "TEST" push button. Before beginning any maintenance procedure, carefully read the safety instructions in chapter 2 of this document and make sure that all the workers at the filtration site are fully aware of and comply with, these and any other local safety instructions. - Page 16 Please note that the screen is heavy and in order to avoid damage and injury it should be lifted only with Amiad’s standard Extractor and a standard lifting device operated by an authorized operator.
- Page 17 Reassembling the "EBS" filter: Before reassembling, visually check that all components are complete and in good mechanical condition. Before reassembling, carefully read the safety instructions in chapter 2 of this document and make sure that all the workers at the filtration site are fully aware of and comply with, these and any other local safety instructions.
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Page 18: Parts Schedule Section 1: Standard Ebs 10K Ol Filter
Electrical Junction Box EBS Phillips Pan Machine Screw M5X16 304 Flat Washer M5 DIN125 S/ST304 Hex Nut M5 S/ST304 DIN934 Aluminum Amiad Nameplate, CE, EN Rivet Blind 3x6 DIN7337 S/ST316 Manometer Valve 1/4" W/Drain T-Connector 1/4" FxFxM (Brass) Valve 3-Way 1/4"... - Page 19 DESCRIPTION Qty. 3" Bermad (400) Hydraulic Valve Ir-405-G-I-Iso16-Pr Ball Valve 3/4" M/F (BRASS) L-Connector 3/4" F/M Galvanized 3/4"Black Filter AC,W/O Valve Nylon Screen 200 Mic O-Ring Seal P2-112 NBR Raccord Nut 3/4" for 3/4" Filter Raccord Nipple 1/4" for 3/4" Filter L-Connector 5/16"X1/4"...
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Page 20: Parts Drawing - Section 1: Standard Ebs 10K Ol Filter
STANDARD EBS 10K ON-LINE FILTER Parts Drawing Section 1 (Page 1) EBS 10K Flat Lid 910101-000595 / 07.2019 Page 20 of 28... - Page 21 STANDARD EBS 10K ON-LINE FILTER Parts Drawing Section 1 (Page 2) 35 34 EBS 10K Flat Lid 910101-000595 / 07.2019 Page 21 of 28...
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Page 22: Parts Schedule Section 2: Drive Shaft Housing
STANDARD EBS 10K ON-LINE FILTER Parts Schedule Section 2: Drive Shaft Housing DESCRIPTION Qty. Drive Shaft Housing EBS-10K Epoxy PKPK-5012 Limit Switch Plate EBS Drive Shaft (EBS) S/ST303 Sealing Rope Flange EBS and Hd O-Ring Seal 38x4 (Sealing Flange EBS)Nbr "S" O-Ring Seal 30x4 (Sealing Flange EBS)Nbr "S"... -
Page 23: Parts Drawing Section 2: Drive Shaft Housing
STANDARD EBS 10K ON-LINE FILTER Parts Drawing Section 2: Drive Shaft Housing EBS 10K Flat Lid 910101-000595 / 07.2019 Page 23 of 28... -
Page 24: Parts Schedule & Drawing Section 3: Suction Scanner
STANDARD EBS 10K ON-LINE FILTER Parts Schedule & Drawing Section 3 – Suction Scanner DESCRIPTION Qty. Machined Suction Scanner For Internal Filter - EBS 10K Suction Scanner Shaft EBS 10K Pin 10 X 53 S\ST316 PIN 3 X 20 S\ST316 Suction Scanner Nozzle (EBS) Internal Filter for Scanner EBS 10K/15K Plug POM for Internal Filter... -
Page 25: Parts Schedule & Drawing Section 3 - Sln Suction Scanner
Parts Schedule & Drawing Section 3: Suction Scanner - SLN DESCRIPTION Qty. Machined SLN Suction Scanner For Internal Filter - EBS 10K Suction Scanner Shaft EBS 10K Pin 10 X 53 S\ST316 Plug M12 for Mega (19BAR) Internal Filter for Scanner EBS 10K/15K Plug POM for Internal Filter PIN 3 X 20 S\ST316 Housing for SLN EBS... - Page 26 EBS 10K Flat Lid 910101-000595 / 07.2019 Page 26 of 28...
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Page 27: Limited Warranty
In no event shall Amiad be liable to the Buyer or any third party for any damages to property, or for any intangible or economic loss, including loss of profits, loss of customers or damage to reputation, for any damages, including indirect, special, consequential damages, or punitive damage arising out of or in connection with this Warranty, or arising out of or in connection with the product's performance or failure to perform, even if it has been advised of the possibility of such damages. - Page 28 Manufacturer Amiad Water Systems Ltd. D.N. Galil Elyon 1, 1233500, Israel. Tel: +972 4690 9500 | Fax: +972 48141159 | Email: info@amiad.com European Authorised Representative for CE Obelis s.a. Bd Général Wahis 53, 1030 Brussels, Belgium. Tel: +(32) 2732 5954 | Fax: +(32) 27326003 | Email: mail@obelis.net...
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