Ingersoll-Rand Club Car Turf 252 Owner's Manual
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Ingersoll-Rand Club Car Turf 252 Owner's Manual

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Turf/Carryall 252, CE 252 and
XRT 900 Vehicle Owner's Manual
Electric and Gasoline
[Refer to back cover for applicable build code range]

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Summary of Contents for Ingersoll-Rand Club Car Turf 252

  • Page 1 Turf/Carryall 252, CE 252 and XRT 900 Vehicle Owner’s Manual Electric and Gasoline [Refer to back cover for applicable build code range]...
  • Page 3 NOTICE This manual is valid for vehicles manufactured in the build code range provided on the back cover of this manual. If the vehicle build code is different from that shown on the back cover of this manual, please contact your nearest dealer or go to www.clubcar.com to retrieve the proper owner’s manual for the vehicle.
  • Page 4 FOREWORD Thank you for choosing Club Car, the name most widely recognized as the industry leader in vehicle efficiency and long-lasting value. You have chosen the finest utility vehicle on the market. Please protect your investment and ensure that your Club Car vehicle(s) provides years of reliable, superior performance by reading and following the maintenance instructions in this manual.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Safety Decal and Feature Identification ........................5 Practice Safety ..............................11 Proposition 65 – State of California ........................11 Safety Details ..............................12 General Warnings............................... 13 General Information ............................18 Model Identification............................. 18 Controls and Indicators ............................18 Bed Latch ................................29 Prop Rod ................................
  • Page 6 Rear Fender Installation ............................73 Wheel and Tire Installation ..........................76 Warranties................................77 EC Declaration of Conformity (Sample document) ....................83 Page 4 Turf/Carryall 252, CE 252 and XRT 900 Vehicle Owner’s Manual...

  • Page 7: Safety Decal And Feature Identification

    Safety Decal and Feature Identification SAFETY DECAL AND FEATURE IDENTIFICATION The following pages contain safety decal and feature identification information. For detailed information on specific features, read the appropriate section in this manual. GASOLINE TURF 252/CARRYALL 252/XRT 900 2022 Decal, Operating Instructions (on steering wheel) 101693201 103205401 Decal, Rollover Warning (on instrument panel)
  • Page 8 Safety Decal and Feature Identification GASOLINE TURF 252/CARRYALL 252/XRT 900 2716 Decal, Bed Loading Warning (on cargo bed or seat 101553901 Park Brake Pedal back) Decal, Crush Area Warning (behind seat, near 101609401 Directional Arrow cargo bed) Decal, Vehicle Loading Instructions (below 102006701 Light Switch instrument panel)
  • Page 9 Safety Decal and Feature Identification GASOLINE TURF 252/CARRYALL 252/XRT 900 SVP184001 Decal, Maintenance/Operate Warning (on Decal, Trailer Hitch Tongue Weight Notice (on 1011553 103205501 Maintenance/Operate switch plate, under seat) trailer/receiver hitch) T/CA 252 Decal, Gasoline Fuel Warning (at fuel fill or on 101547601 103210201 Decal, Forward/Reverse (on instrument panel)
  • Page 10 Safety Decal and Feature Identification ELECTRIC TURF 252/CARRYALL 252/XRT 900 2717 Decal, Bed Loading Warning (on cargo bed or seat 101553901 103783001 Decal, Operating Instructions (on steering wheel) back) Decal, Crush Area Warning (behind seat, near 101609401 IQDM Diagnostic Port (under instrument panel) cargo bed) 101825101 Decal, On/Off Key Switch (above key switch)
  • Page 11 Safety Decal and Feature Identification ELECTRIC TURF 252/CARRYALL 252/XRT 900 SVP184001 Decal, Trailer Hitch Tongue Weight Notice (on Decal, 4 Gauge Wire Warning (on frame in battery 1011553 102967601 trailer/receiver hitch) compartment) Decal, Winch Safety Warning (on vehicle body, 102231601 103210301 Decal, Forward/Reverse (on instrument panel) below seat) (with winch option)
  • Page 12 Safety Decal and Feature Identification TURF 252/CARRYALL 252 – CE MARK Decal, CE Mark (on vehicle body, below seat) Decal, CE Mark (on vehicle body, below seat) 103669101 SVP184101 (electric vehicle) (gasoline vehicle) Page 10 Turf/Carryall 252, CE 252 and XRT 900 Vehicle Owner’s Manual...

  • Page 13: Practice Safety

    Practice Safety PRACTICE SAFETY Figure 1 Practice Safety Safety signs like you see above may at first seem shocking, but their impact is mild compared with the reality of severe personal injury. Your safety and satisfaction are of the utmost importance to us. That is why before operating the vehicle, we urge you to review the information in this manual.

  • Page 14: Safety Details

    Safety Details SAFETY DETAILS WARNING • This owner’s manual should be read completely before attempting to drive or service the vehicle. Failure to follow the instructions in this manual could result in property damage, severe personal injury, or death. It is important to note that some vital statements throughout this manual and on the decals affixed to the vehicle are preceded by the words DANGER, WARNING, or CAUTION.

  • Page 15: General Warnings

    General Warnings GENERAL WARNINGS The following safety statements must be heeded whenever the vehicle is being operated, repaired, or serviced. See Safety Decal and Feature Identification on page 5. Other specific safety statements appear throughout this manual and on the vehicle. DANGER •...
  • Page 16 General Warnings WARNING Gasoline vehicles only: • To avoid unintentionally starting a gasoline vehicle, disconnect the battery and spark plug wire. See Disconnecting the Battery – Gasoline Vehicles on page 15. • Frame ground – Do not allow tools or other metal objects to contact frame when disconnecting battery cables or other electrical wiring.
  • Page 17 General Warnings DISABLING THE VEHICLE Set the park brake. Turn the key switch OFF and remove the key. Place the Forward/Reverse control in the NEUTRAL position. In addition, chock the wheels if servicing or repairing the vehicle. DISCONNECTING THE BATTERY – GASOLINE VEHICLES Disable the vehicle.
  • Page 18 General Warnings DISCONNECTING THE BATTERIES – ELECTRIC VEHICLES Disable the vehicle. See Disabling the Vehicle on page 15. Place Tow/Run switch in the TOW position before disconnecting or connecting the batteries. Failure to heed this warning could result in a battery explosion or severe personal injury. Disconnect the batteries, negative (–) cable first, as shown (Figure 3).
  • Page 19 General Warnings INTERNATIONAL SAFETY SYMBOLS ON BATTERIES Anyone using, repairing, or servicing the vehicle must understand and heed the safety symbols on the vehicle battery or batteries. 1. Shield eyes. 3. No smoking, no open flames, no sparks. 5. Battery acid hazard. 2.

  • Page 20: General Information

    General Information GENERAL INFORMATION This manual features four electric vehicles: Turf 252, Carryall 252, CE Mark 252 and XRT 900; and four gasoline vehicles: Turf 252, Carryall 252, CE Mark 252 and XRT 900. The electric vehicles use the IQ Plus electrical system. Throughout this manual, important features unique to each model are highlighted.
  • Page 21 Controls and Indicators WARNING • Key-start vehicles: Stop the vehicle before shifting the Forward/Reverse handle. Engine must be at idle before shifting the Forward/Reverse handle. Failure to do so may result in injury to inattentive passengers and (or) damage to the vehicle. •...
  • Page 22 Controls and Indicators Figure 8 Instrument Panel – Electric Vehicles WARNING • Moving parts! Keep clear of the engine compartment while the engine is running. CAUTION • Do not “rev” the engine for long periods of time while the Forward/Reverse handle is in the NEUTRAL position.
  • Page 23 Controls and Indicators Electric Vehicles The Forward/Reverse control (2) is located on the right-hand side of the instrument panel (Figure 8). The F (FORWARD) and R (REVERSE) positions are clearly marked. Press the FORWARD side of the switch to operate the vehicle in the forward direction, or press the REVERSE side of the switch to operate the vehicle in reverse.
  • Page 24 Controls and Indicators illuminates and the vehicle is unable to operate for 30 minutes, have your Club Car distributor/dealer check the vehicle for a possible battery or electrical system problem. When the batteries receive an incomplete charge because 1) the DC power cord is disconnected, 2) AC power to the charger is interrupted, 3) automatic charger shut-off occurs after 16 hours of operation, 4) the charger malfunctions, or 5) the wrong charger is used, the warning light will indicate as follows: •...
  • Page 25 Controls and Indicators CAUTION • Do not “rev” the engine for long periods of time while the Forward/Reverse handle is in the NEUTRAL position. Failure to heed this caution could result in damage to the unitized transaxle. • Do not shift the Forward/Reverse handle while the accelerator pedal is pressed. Shift the handle only when the vehicle is at a complete stop.
  • Page 26 Controls and Indicators BRAKE PEDAL The brake pedal is the large pedal on the left with the word STOP molded into it (Figure 9). To slow or stop the vehicle, press the brake pedal with your right foot (Figure 10). PARK BRAKE PEDAL The park brake pedal is the small raised portion in the upper left corner of the brake pedal.
  • Page 27 Controls and Indicators Figure 12 Park Brake TOW/RUN SWITCH Electric Vehicles Only WARNING • Place Tow/Run switch in the TOW position before disconnecting or connecting the batteries. Failure to heed this warning could result in a battery explosion or severe personal injury. •...
  • Page 28 Controls and Indicators Figure 13 Tow/Run Switch – IQ Plus CIRCUIT BREAKER IQ Plus Electric Vehicles Only IQ Plus vehicles are equipped with a circuit breaker (2), located next to the Tow/Run switch (Figure 13). If the circuit breaker has been tripped, a series of rapid beeps will sound and vehicle speed will slow to approximately one-half of its top programmed speed.
  • Page 29 Controls and Indicators Figure 14 Neutral Lockout Switch ELECTRIC BED LIFT For vehicles equipped with an electric bed lift, the electric bed lift switch (3) is located on the seat support panel, to the left of the choke (1) (gasoline vehicles) or charger receptacle (electric vehicles) (Figure 15). The bed lift is equipped with a key switch (2) that locks the lift switch, minimizing unauthorized access to the powertrain.
  • Page 30 Controls and Indicators WARNING • Gasoline vehicles: Keep clear of moving parts when bed is in the raised position and the engine is running. Figure 16 Bed Lift Switch CHOKE Gasoline Vehicles Only The choke knob is located on the seat support panel below and to the left of the driver’s left knee. If the vehicle is hard to start in cool or cold temperatures, activate the choke: •...

  • Page 31: Bed Latch

    Bed Latch HORN The horn button is located on the on the left side of the steering column. Press the button to sound the horn. BED LATCH Unless equipped with a hydraulic or electric bed lift, the vehicle is equipped with a bed latch on the driver side of the vehicle (Figure 18).
  • Page 32 Prop Rod WARNING • Do not disengage prop rod until all persons are clear of cargo bed area. • Do not drop tilt bed; lower gently and keep entire body clear. Failure to follow these instructions could result in severe injury. •...

  • Page 33: Pre-Operation And Daily Safety Checklist

    Pre-Operation and Daily Safety Checklist PRE-OPERATION AND DAILY SAFETY CHECKLIST Each Club Car vehicle has been thoroughly inspected and adjusted at the factory; however, upon receiving your new vehicle(s), you should become familiar with its controls, indicators, and operation. Carefully inspect each vehicle to ensure that it is in proper working condition before accepting delivery.
  • Page 34 Pre-Operation and Daily Safety Checklist • Park brake handle (optional on CE models): Apply moderate pressure to park brake handle. Tension should increase as the handle is pulled. When latched, the park brake should lock the wheels and hold the vehicle stationary (on an incline of 20% or less).

  • Page 35: Driving Instructions

    Driving Instructions DRIVING INSTRUCTIONS WARNING • Only licensed drivers should be allowed to drive the vehicle. • Before allowing anyone to drive the vehicle, make sure the driver is familiar with all controls and operating procedures. • No one under the age of 16 years should be allowed to drive the vehicle. •...
  • Page 36 Driving Instructions STARTING THE VEHICLE Read safety and information decals located on the vehicle. Study and understand controls. Make sure load is secure. Make sure everyone is seated and holding onto hand holds or handrails. Driver should have both hands on the steering wheel.
  • Page 37 Driving Instructions WARNING • Operator must control vehicle speed when going downhill. Electric vehicles only: • Pedal down or pedal up motor braking may be used to help control speed when going downhill; however, steep terrain or other conditions may require that pedal braking be used in conjunction with motor braking.

  • Page 38: Loading And Unloading

    Loading and Unloading LOADING AND UNLOADING WARNING • Firmly engage the park brake before loading the vehicle. • Do not allow riders in the cargo bed. • Do not exceed the rated capacity of the vehicle. Rated capacity is for level surfaces only. •...

  • Page 39: Towing With The Vehicle

    Towing with the Vehicle CE Mark CE Mark Gasoline Vehicles Electric Vehicles Unladen vehicle mass 913 lb (414 kg) 1510 lb (685 kg) Maximum passenger capacity 400 lb (180 kg ) 400 lb (180 kg) (Operator and passenger) Maximum payload capacity 500 lb (227 kg) 500 lb (227 kg) (Cargo bed load and gross trailer weight)

  • Page 40: Transporting On A Trailer

    Transporting on a Trailer TRANSPORTING ON A TRAILER WARNING • Do not allow riders in the trailer being towed. • Avoid sudden starts, sudden stops, and tight turns when towing. • Avoid stopping on a hill when towing. If you must stop on a hill, avoid sudden starts or rolling backwards and stopping suddenly.
  • Page 41 Storage – Electric Vehicles Check water levels at least two weeks prior to winter storage to ensure proper mixing of water and electrolyte. Note that it takes approximately five charge cycles with a minimum of 10 energy units (EUs) removed to properly mix the water with electrolyte.

  • Page 42: Storage - Gasoline Vehicles

    Storage – Gasoline Vehicles CAUTION • Be sure to check the batteries and charger monthly to maintain correct battery water level and to ensure the charger is operating correctly during storage. 12. To disconnect the batteries for storage: 12.1.Disconnect B negative (-) battery cable that comes from the OBC and secure it in a way that ensures the cable will not come into contact with battery terminal.
  • Page 43 Storage – Gasoline Vehicles Store vehicle in a cool, dry place. This will minimize battery self-discharge. If the battery appears to be weak, have it charged by a trained technician. Use an automotive-type 12-volt battery charger rated at 10 amps or less. Drain carburetor and seal the fuel tank.

  • Page 44: Maintenance

    Maintenance RETURNING THE STORED GASOLINE VEHICLE TO SERVICE Restore fuel system to operation. 1.1. Remove plug from the fuel tank vent (Figure 34, Page 64). 1.2. Connect vent tube to fuel tank vent. Connect battery and spark plug wire(s). See Connecting the Battery – Gasoline Vehicles on page 15. Completely open the fuel shut-off valve (1) (Figure 20).
  • Page 45 Maintenance WARNING • A hydraulic bed lift system is under pressure. Wear a face shield and use extreme caution when servicing it. Electric vehicles: • Use only 4-gauge (AWG) wires with low-resistance terminals to replace battery wires on IQ Plus models.

  • Page 46: Periodic Service Schedules

    Periodic Service Schedules PERIODIC SERVICE SCHEDULES See General Warnings on page 13. WARNING • Service, repairs, and adjustments must be made per instructions in the maintenance and service manual. • If any problems are found during scheduled inspection or service, do not operate the vehicle until repairs are made.
  • Page 47 Periodic Service Schedules PERIODIC SERVICE SCHEDULE – ELECTRIC VEHICLES REGULAR INTERVAL SERVICE See Pre-Operation and Daily Safety Pre-Operation and Daily Safety Checklist Checklist on page 31. Daily service by owner Performance Inspection See Performance Inspection on page 31. Batteries Charge batteries (after each daily use only). Check electrolyte level.
  • Page 48 Periodic Service Schedules PERIODIC SERVICE SCHEDULE – GASOLINE VEHICLES REGULAR INTERVAL SERVICE See Pre-Operation and Daily Safety Pre-Operation and Daily Safety Checklist Checklist on page 31. Daily service by owner Performance Inspection See Performance Inspection on page 31. Check engine oil level; change if necessary. See Periodic Lubrication Schedules on page 48.
  • Page 49 Periodic Service Schedules PERIODIC SERVICE SCHEDULE – GASOLINE VEHICLES REGULAR INTERVAL SERVICE Check safety decals. Replace if damaged or Safety Decals illegible. Two year service by trained technician only (or every 200 hours of operation, whichever Fuel filters Replace. Dispose of used filters properly. comes first) Turf/Carryall 252, CE 252 and XRT 900 Vehicle Owner’s Manual Page 47...

  • Page 50: Periodic Lubrication Schedules

    Periodic Lubrication Schedules PERIODIC LUBRICATION SCHEDULES PERIODIC LUBRICATION SCHEDULE – ELECTRIC VEHICLES LUBRICATION REGULAR INTERVAL SERVICE RECOMMENDED LUBRICANT POINTS Brake pedal shaft bearings Dry Moly Lube (CC P/N 1012151) Brake linkage and pivots Dry Moly Lube (CC P/N 1012151) Semiannually by owner or Accelerator pivot rod supports Dry Moly Lube (CC P/N 1012151) trained technician (or every 50...
  • Page 51 Periodic Lubrication Schedules PERIODIC LUBRICATION SCHEDULE – GASOLINE VEHICLES LUBRICATION REGULAR INTERVAL SERVICE RECOMMENDED LUBRICANT POINTS Brake pedal shaft bearings Dry Moly Lube (CC P/N 1012151) Brake linkage and pivots Dry Moly Lube (CC P/N 1012151) Semiannually by owner or Accelerator pivot rod supports and trained technician (or every 50 Dry Moly Lube (CC P/N 1012151)

  • Page 52: Batteries - Electric Vehicles

    Batteries – Electric Vehicles BATTERIES – ELECTRIC VEHICLES See General Warnings on page 13. DANGER • Battery – Explosive gases! Do not smoke. Keep sparks and flames away from the vehicle and service area. Ventilate when charging or operating vehicle in an enclosed area. Wear a full face shield and rubber gloves when working on or near batteries.
  • Page 53 Batteries – Electric Vehicles • Distilled Water: Distilled water is the most common type of water used in batteries. Distilled water is created by boiling water, collecting the steam from the boiling, and allowing the steam to condense back into water. The distilling process results in a water source which is free of minerals that can lead to the degradation of battery performance and life.
  • Page 54 Batteries – Electric Vehicles ALLOWABLE CONTENT (PARTS IMPURITY EFFECTS OF IMPURITY PER MILLION) Violent self-discharge, lower Platinum None allowed on-charge voltage Selenium Positive plate shedding Zinc Slight self-discharge of negative plates BATTERY CARE To keep batteries in good working condition, follow this maintenance program on a regular basis. Proper battery maintenance is critical not only for good performance, but also for safe operation.
  • Page 55 Batteries – Electric Vehicles 1. Level Indicator 2. Cap 3. Plates Maintain electrolyte level from at least 1/2 inch (13 mm) above plates to 1/4 inch (6 mm) below level indicator. Figure 23 Electric Battery Electrolyte Level CAUTION • Do not overfill the batteries. NOTE: A battery watering gun or bottle is available from your authorized Club Car dealer.

  • Page 56: Battery Charger - Electric Vehicle

    Battery Charger – Electric Vehicle BATTERY CHARGER – ELECTRIC VEHICLE DANGER • The charging area must be ventilated. Hydrogen level in the air must never exceed 2%. The total volume of air in the charging area must be changed at least five times per hour. Exhaust fans should be located at the highest point of the roof.
  • Page 57 Battery Charger – Electric Vehicle WARNING • Using a charger with any of the above symptoms could result in fire, property damage, personal injury, or death. • Do not block or cover the charger ventilation slots. The slots provide ventilation and prevent the charger from overheating.
  • Page 58 Battery Charger – Electric Vehicle Figure 24 Charger Receptacle Figure 25 Charger Cord Removal Club Car battery chargers interact with the vehicle onboard computer. The computer records the amount of energy consumed during vehicle use. While the charger is plugged in, the vehicle’s control circuit is locked out, preventing operation of the vehicle, as well as the possibility of subsequent damage to the charger and vehicle.
  • Page 59 Battery Charger – Electric Vehicle NOTE: If the warning tag has been damaged or removed from the DC cord, have it replaced immediately. Receptacle Fuse Link As an additional feature to protect the batteries and charging circuit from an overload, The electric vehicle is equipped with a receptacle fuse link (Figure 26).

  • Page 60: Battery - Gasoline Vehicle

    Battery – Gasoline Vehicle BATTERY – GASOLINE VEHICLE See General Warnings on page 13. DANGER • Battery – Explosive gases! Do not smoke. Keep sparks and flames away from the vehicle and service area. Ventilate when charging or operating vehicle in an enclosed area. Wear a full face shield and rubber gloves when working on or near batteries.
  • Page 61 Battery – Gasoline Vehicle WARNING • If battery wire terminals are damaged or corroded, replace or clean them as necessary. Failure to do so may cause them to overheat during operation and could result in a fire, property damage, or personal injury.

  • Page 62: Engine Oil - Gasoline Vehicle

    Engine Oil – Gasoline Vehicle ENGINE OIL – GASOLINE VEHICLE Even though the low oil warning light on the dash should illuminate if oil level becomes low, engine oil level should be checked monthly. Vehicle should be on a level surface when checking oil. Do not overfill with oil. ENGINE OIL LEVEL CHECK Remove the oil level dipstick from the oil filler tube, and wipe oil off dipstick (1) (Figure 29).
  • Page 63 Engine Oil – Gasoline Vehicle 1. Drain pan 2. Drain plug 3. Oil filter. Figure 30 Engine Oil Drain Plug and Pan Use a 14 mm socket or wrench to remove the drain plug, turning it counterclockwise, and allow the engine oil to drain into the pan.
  • Page 64 Engine Oil – Gasoline Vehicle Figure 31 Remove Engine Oil Filter 10. Use a clean rag and wipe the oil filter mounting bracket surface clean where the oil filter gasket seats. 11. Coat new oil filter gasket with clean engine oil and install the oil filter onto the engine oil filter port (Figure 32). See following NOTE.

  • Page 65: Fueling Instructions - Gasoline Vehicle

    Fueling Instructions – Gasoline Vehicle 15. With the Forward/Reverse handle in the NEUTRAL position, run engine for 3 minutes and check for leaks. Observe both the drain plug and the oil filter from under the vehicle and watch for oil leaks. If filter leaks, tighten additional 1/4 turn and retest.

  • Page 66: Cleaning The Vehicle

    Cleaning the Vehicle 1. Vent 2. Fuel Shut-off Valve 3. Fuel Vent Line 4. Fuel Tank Figure 34 Fuel Tank CLEANING THE VEHICLE The vehicles are equipped with an ArmorFlex ® front body, an all-aluminum rear body, and either an aluminum or powder-coated steel cargo bed.

  • Page 67: Subsequent Owner Registration

    Subsequent Owner Registration WARNING • Custom cab assemblies, weatherproof enclosures, door kits, and tinted windshields will not protect occupants from flying objects. • If the vehicle has a portable refreshment center option installed in the bed, it must be removed before unlatching and lifting the bed.

  • Page 68: Vehicle Specifications - Gasoline Vehicles

    Vehicle Specifications – Gasoline Vehicles VEHICLE SPECIFICATIONS – GASOLINE VEHICLES TURF 252 XRT 900 SPECIFICATIONS CARRYALL 252 GASOLINE GASOLINE POWER SOURCE Engine: 4-cycle OHV, 351 cc, 10.4 Engine Horsepower (7.6 kW) rated @ 3600 RPM (per ● ● SAE J1349), single-cylinder, air-cooled, with pressure lubrication system. Fuel system: Side-draft carburetor with float bowl, fixed jets, fuel filters, and impulse ●...
  • Page 69 Vehicle Specifications – Gasoline Vehicles TURF 252 XRT 900 SPECIFICATIONS CARRYALL 252 GASOLINE GASOLINE 17 to 19 mph (27 to 15 to 17 mph (24 to Forward speed 31 km/h) 27 km/h) Governed RPM 3050 (±30) 2900 (±30) Curb clearance circle (diameter) 21 ft·8 in.

  • Page 70: Vehicle Specifications - Ce Mark Gasoline Vehicles

    Vehicle Specifications – CE Mark Gasoline Vehicles VEHICLE SPECIFICATIONS – CE MARK GASOLINE VEHICLES TURF 252 SPECIFICATIONS CARRYALL 252 GASOLINE POWER SOURCE Engine: 4-cycle OHV, 351 cc, 10.4 Engine Horsepower (7.6 kW) rated @ 3600 RPM (per SAE J1349), ● single-cylinder, air-cooled, with pressure lubrication system.
  • Page 71 Vehicle Specifications – CE Mark Gasoline Vehicles TURF 252 SPECIFICATIONS CARRYALL 252 GASOLINE Turning radius (per SAE J 695) 130 in. (330 cm) Load bed height 29.8 in. (75 cm) (48.8 x 49.8 x 10.9 in.) Load bed size (box bed inside dimensions) 15.3 cubic feet 124 x 126 x 28 cm Floorboard height...

  • Page 72: Vehicle Specifications - Electric Vehicles

    Vehicle Specifications – Electric Vehicles VEHICLE SPECIFICATIONS – ELECTRIC VEHICLES TURF 252 XRT 900 SPECIFICATIONS CARRYALL 252 ELECTRIC ELECTRIC POWER SOURCE Drive motor: Direct drive, 48 volts DC, shunt wound, 3.7 hp ● ● Transaxle: Double reduction helical gear with 12.3:1 direct drive axle ●...
  • Page 73 Vehicle Specifications – Electric Vehicles TURF 252 XRT 900 SPECIFICATIONS CARRYALL 252 ELECTRIC ELECTRIC 41.3 in. Rear wheel tread (104 cm) Weight: Standard electric vehicle 1322 lb (600 kg) 1322 lb (600 kg) 17 to 19 mph 15 to 17 mph Forward speed (27 to 31 km/h) (24 to 27 km/h)

  • Page 74: Vehicle Specifications - Ce Mark Electric Vehicles

    Vehicle Specifications – CE Mark Electric Vehicles VEHICLE SPECIFICATIONS – CE MARK ELECTRIC VEHICLES TURF 252 SPECIFICATIONS CARRYALL 252 ELECTRIC POWER SOURCE Drive motor: Direct drive, 48 volts DC, shunt wound, 3.7 hp ● Transaxle: Double reduction helical gear with 12.3:1 direct drive axle ●...

  • Page 75: Rear Fender Installation

    Rear Fender Installation TURF 252 SPECIFICATIONS CARRYALL 252 ELECTRIC Seat height 28.0 in. (71 cm) Standard seating capacity Unladen vehicle mass (with batteries) 1510 lb (685 kg) Maximum passenger capacity 400 lb (180 kg) Maximum payload capacity(cargo load plus gross trailer weight: Level surface only) 500 lb (227 kg) Maximum vehicle gross weight (fully loaded, accessories included) 2410 lb (1093 kg)
  • Page 76 Rear Fender Installation Figure 35 Install Hardware in Fender Hole Make sure fender is correctly aligned in the vehicle by placing the outer fender rib to the outside of the upper side panel, and as far forward as possible, leaving no gap between the fender and side panel (Figure 36). Drill three 5/16-inch holes through the fender: two through the outside holes in the front mounting bracket, and one through the slotted hole in the top mounting bracket (Figure 36).
  • Page 77 Rear Fender Installation 10. Lower cargo bed. Figure 36 Drill Additional Mounting Holes Turf/Carryall 252, CE 252 and XRT 900 Vehicle Owner’s Manual Page 75...

  • Page 78: Wheel And Tire Installation

    Wheel and Tire Installation WHEEL AND TIRE INSTALLATION NOTE: Upon vehicle delivery, the shipping wheel and tire assemblies must be replaced by the standard wheel and tire assemblies, which are delivered in the vehicle cargo bed. Do not remove the warning tag attached to the steering wheel until the shipping wheel and tire assemblies have been replaced by standard wheel and tire assemblies.

  • Page 79: Warranties

    Warranties WARRANTIES CLUB CAR ® LIMITED WARRANTY FOR TRANSPORTATION AND UTILITY VEHICLES WARRANTY CLUB CAR, LLC (“CLUB CAR”) hereby warrants to the Original Purchaser or Lessee, as those terms are defined herein, and subject to the provisions, limitations and exclusions in this limited warranty, that its new vehicle or new component purchased from CLUB CAR or an Authorized Dealer or Distributor shall be free from defects in material and workmanship under normal use and service for the periods stated below, subject to the provisions, limitations and exclusions in this limited warranty.
  • Page 80 Warranties Lack of proper maintenance such as preventive maintenance checks, proper rotation of vehicles in a fleet application, maintaining proper tire pressure and alignment and tightening loose wire connections as outlined in the owner’s manual. Damages caused by improper installation of the component. Neglect, breakage, freezing, fire, explosion, wreckage, melted terminal posts, the addition of any chemical, or the operation of the battery in an uncharged condition (below half charge 1.200 specific gravity);...
  • Page 81 Warranties contained herein, the limitations and exclusions contained herein shall continue to apply to both this limited warranty statement and, to the maximum extent permitted by law, to each Additional Warranty Document. NO CONSEQUENTIAL DAMAGES IN NO EVENT SHALL CLUB CAR BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS RELATED TO PROPERTY OTHER THAN THE VEHICLE, LOSS OF USE, LOSS OF TIME, INCONVENIENCE, OR ANY OTHER ECONOMIC LOSS.
  • Page 82 Warranties warranty period begins on the date the engine or equipment is delivered to an ultimate purchaser or first placed into service. The warranty period is two years from the date of purchase. 2. COVERAGE: Subject to certain conditions and exclusions as stated below, the warranty on emission-related parts is as follows: (1) Any warranted part that is not scheduled for replacement as required maintenance in the written instructions supplied, is warranted for the warranty period stated above.
  • Page 83 Warranties TO, MODIFICATION OF THE SPEED GOVERNOR, BRAKING SYSTEM, STEERING, TRANSAXLE, OR OTHER OPERATING SYSTEMS OF THE VEHICLE TO CAUSE IT TO PERFORM OUTSIDE CLUB CAR SPECIFICATIONS. 4. HOW TO MAKE A WARRANTY CLAIM: To make a warranty claim under this limited warranty, you must present the vehicle or defective component to an authorized CLUB CAR dealer.
  • Page 84 Warranties Page 82 Turf/Carryall 252, CE 252 and XRT 900 Vehicle Owner’s Manual...

  • Page 85: Ec Declaration Of Conformity (Sample Document)

    2006/66/EC Battery Standards Used for Verification: EN 61000-6-2, EN 61000-6-4 Manufacturer: Club Car, LLC Club Car Ingersoll Rand 4125 Washington Road Alma Court Building, Lenneke Marelaan 6 Evans, Georgia 30809 USA B-1932 Sint-Stevens-Woluwe, Belgium Turf/Carryall 252, CE 252 and XRT 900 Vehicle Owner’s Manual...
  • Page 86 KG, MG Complies with Directive: 2006/42/EC Machinery 2006/66/EC Battery Manufacturer: Club Car, LLC Club Car Ingersoll Rand 4125 Washington Road Alma Court Building, Lenneke Marelaan 6 Evans, Georgia 30809 USA B-1932 Sint-Stevens-Woluwe, Belgium Page 84 Turf/Carryall 252, CE 252 and XRT 900 Vehicle Owner’s Manual...
  • Page 88 BC56471 Publication Part Number 103814506 Edition Code 0710E0613D...

This manual is also suitable for:

Club car ce 252Club car carryall 252Club car xrt 900

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