Tiger JOHN DEERE 5083E Assembly Instructions Manual

Assemblies for john deere 5101e, 5093e, 5083e

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PARTS LISTING WITH

ASSEMBLY INSTRUCTIONS

Last Updated - 1/12/2012

JOHN DEERE 5101E, 5093E, 5083E

Tiger Corporation

3301 N. Louise Ave.

Sioux Falls, SD 57107

1-800-843-6849

1-605-336-7900

www.tiger-mowers.com

LYNX

ASSEMBLIES

2011

06010022

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Page 1 PARTS LISTING WITH ASSEMBLY INSTRUCTIONS Last Updated - 1/12/2012 JOHN DEERE 5101E, 5093E, 5083E Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www.tiger-mowers.com LYNX ASSEMBLIES 2011 06010022...
Page 2 TO THE OWNER / OPERATOR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
Page 3 This manual contains information about many features of the Tiger mowing and roadside maintenance equipment. Some of these include: Safety precautions, Assembly instructions, Operations, Maintenance and Parts. This manual will also assist you in the proper break-in, daily care, and troubleshooting of your new mower.
Page 5: Table Of Contents
TABLE OF CONTENTS SAFETY SECTION_____________________________________ ASSEMBLY / MOUNTING SECTION______________________ OPERATION SECTION_________________________________ MAINTENANCE SECTION______________________________ PARTS SECTION______________________________________ COMMON PARTS SECTION____________________________ WARRANTY INFORMATION_____________________________ This symbol means: CAUTION – YOUR SAFETY IS AT RISK! When you see this symbol, read and follow the associated instructions carefully or personal injury or damage may result.
Page 7: Safety Section
SAFETY SAFETY SECTION Bengal Boom Safety Section 1-1...
Page 8: General Safety Instructions And Practices
General Safety Instructions and Practices A safe and careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner / operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
Page 9 PELIGRO! Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. (SG-3) Never operate the Tractor or Implement until you have read and DANGER! completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement.
Page 10 DANGER! Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. DANGER! Never allow children to operate or ride on the Tractor or Implement. WARNING! Do not mount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped.
Page 11 WARNING! The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment. CAUTION! PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMA- NENT HEARING LOSS! Tractors with or without an Implement at- tached can often be noisy enough to cause permanent hearing loss.
Page 12 WARNING! Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is off before working on the Implement. WARNING! Periodically inspect all moving parts for wear and replace when necessary with authorized service parts.
Page 13 DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Imple- ment, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medi- cation that would hinder their ability to operate the Equipment safely.
Page 14 DANGER! The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities.
Page 15 WARNING! Do not mow with two machines in the same area except with Cab tractors with the windows closed. Rotary and Flail Mowers are capable under adverse conditions of DANGER! throwing objects for great distances causing serious injury or death. Follow safety messages carefully. STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN- LESS: -Front and Rear Deflectors are installed and in good,...
Page 16 Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work.
Page 17 WARNING! Engine Exhaust, some of its constituents, and certain components contain or emit chemicals known to the state of California to cause cancer and birth or other reproductive harm. WARNING! Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer and birth or other reproductive harm.
Page 18: Hydraulic Tank
SAFETY PART NO. LOCATION 002369 HYDRAULIC TANK 00725746 INSIDE OF CAB 00769737 MOWER DECK Bengal Boom Safety Section 1-12...
Page 19 SAFETY PART NO. LOCATION 00758194 MOWER DECK 02962764 MAIN BOOM, SECONDARY BOOM, MAIN FRAME 02962765 MAIN FRAME 02965262 HYDRAULIC TANK Bengal Boom Safety Section 1-13...
Page 20 SAFETY Bengal Boom Safety Section 1-14 PART NO. LOCATION 02967668 MOWER DECK 02971123 HYDRAULIC TANK 03200285 OUTSIDE OF CAB 22645 INSIDE OF CAB 22839 MOWER DECK...
Page 21 SAFETY 10” x 5.5” MOWER DECK, MAIN BOOM 18.25” x 10” 31523 HYDRAULIC TANK Bengal Boom Safety Section 1-15 PART NO. LOCATION 22840 INSIDE OF CAB 24028 MOWER DECK 25387 INSIDE OF CAB 31522...
Page 22 SAFETY PART NO. LOCATION 27001 INSIDE OF CAB 31935 INSIDE OF CAB 32707 HYDRAULIC TANK 42350 MOWER DECK Bengal Boom Safety Section 1-16...
Page 23 SAFETY PART NO. LOCATION 32708 HYDRAULIC TANK 32709 INSIDE OF CAB 33224 MOWER DECK 33438 MAIN BOOM Bengal Boom Safety Section 1-17...
Page 24 SAFETY Bengal Boom Safety Section 1-18 PART NO. LOCATION 33302 INSIDE OF CAB 33743 INSIDE OF CAB...
Page 25 SAFETY REFLECTIVE TAPE AMBER REFLECTIVE TAPE Bengal Boom Safety Section 1-19 PART NO. LOCATION 42399 MOWER DECK 42400 MOWER DECK 6T3217 MOWER DECK 6T3219 INSIDE OF CAB 6T3220 FRONT PUMP MOUNT...
Page 26 SAFETY Bengal Boom Safety Section 1-20 PART NO. LOCATION 6T3221 INSIDE OF CAB 6T3222 INSIDE OF CAB 6T3224 MOWER DECK 6T3225 INSIDE OF CAB...
Page 27 SAFETY Bengal Boom Safety Section 1-21 PART NO. LOCATION 6T3230 INSIDE OF CAB 6T3231 INSIDE OF CAB 6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB 6T3236 MOWER DECK...
Page 28 SAFETY Bengal Boom Safety Section 1-22 PART NO. LOCATION 6T3237 INSIDE OF CAB 6T3241 INSIDE OF CAB 34206 INSIDE OF CAB 6T3243 INSIDE OF CAB 6T3249A MOWER DECK 6T3261 MOWER DECK...
Page 29 SAFETY TB1011 MOWER DECK 34852 HYDRAULIC TANK Bengal Boom Safety Section 1-23...
Page 30 ITEM PART NO. QTY. 50023 AVAIL 00776031 33997 AVAIL 33753 34296 34297 6T1823 NOTE: The manual canister can be bolted, zip tied or adhered to a variety of surfaces. Locate a protected area within the view of the operator. Then select an installation method and attach the canister.
Page 31: Federal Laws And Regulations
FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations U.S.
Page 32 SAFETY Bengal Boom Safety Section 1-26...
Page 33: Assembly / Mounting Section
JD5101E - LYNX ASSEMBLY SECTION Assembly Section 2-1...
Page 34: Tractor Preparation
Before attempting to mount your Tiger mower, it is important to read an understand all of the Safety Messages in the Safety section of this manual. Check complete shipment list against the packing list to make sure there are no shortages.
Page 35 pressure. If end play is less than 1/16”, grind the end of the shaft to achieve the proper end play. If there is more than 1/4” of end play, return the shaft with specifications for a longer shaft. CAUTION: DO NOT START THE TRACTOR UNTIL ALL HOSES ARE ATTACHED, TANK IS FILLED WITH PROPER OIL AND BALL VALVES ARE OPEN! STARTING AT THIS TIME WILL CAUSE SERIOUS DAMAGE TO THE PUMP.
Page 36: Polycarbonate Safety Window
POLYCARBONATE SAFETY WINDOW NOTE: In most cases this should be done before mounting the main frame. Carefully remove the existing right rear cab window, to be replaced with the matching polycarbonate window provided. Clean all of the surfaces around the window opening, once the rear window is removed.
Page 37 CABLE CONTROL LEVER STAND (SVC ONLY UNITS) Place the cable control bracket on the floor so that the bracket is 3-5/8” from the front window. Also the outer rear corner (heel) of the bracket is 5-1/4” from the edge of the door.
Page 38 CABLE CONTROL LEVER STAND (MID MOUNT VALVE UNITS) Place the cable control bracket on the floor so that the bracket is 2-1/2” from the side edge of the door, and 4-3/8” in front of the rear edge of the door. See images below. Be sure that the location of the stand will allow the operation of all control levers in the tractor and that the door will not strike the stand when shut.
Page 39: Valve Mounting
SWITCH BOX WIRING Route the green wires and the red wire (with the 10amp fuse) from the switchbox to the front console panel. Refer to the parts section for wiring diagram to hook up the switch box. Cover the wires from the switch box with plastic wire wrap provided. Remove the console panel under the steering wheel to access wires.
Page 40 ASSEMBLY VALVE PLUMBING (SVC ONLY UNITS) The tractor ports used are on the selective control valve (SCV). The SCV is located between the right arm of the three point hitch and the axle. The pressure port is located the closest to the axle. The excessive flow port is right next to the pressure port.
Page 41 ASSEMBLY VALVE PLUMBING (WITH MID-MOUNT VALVE) The tractor ports used are on the selective control valve (SCV) and the Mid-Mount valve. The SCV is located between the right arm of the three point hitch and the axle. The Mid-Mount valve is located under the right front corner of the cab. The power beyond port is located on the bottom of the Mid-Mount valve towards the front.
Page 42 ASSEMBLY MANUAL LIFT VALVE PORTS (ASM-C-0057) MANUAL SWITCH BOX MOUNTING The switch box is to be secured to the operators side of the control handles, or valve stand. Refer to the parts section for assembly and components needed. (ASM-C-0053) Assembly Section 2-10...
Page 43 ASSEMBLY HOSE AND WIRE ROUTING Attach two clamps to the right rear wheel well for proper hose/wire routing. Drill one hole for each clamp. Use the lower rear corner of the wheel well as an origin for measuring. The holes should be 10mm or 3/8” reamed to accept 3/8” hardware. Measure along the back edge of the wheel well 6”...
Page 44: Hydraulic Tank Installation
HYDRAULIC TANK INSTALLATION Install all fittings and tubes into tank and tank filter as shown in the Parts Section illustration. Insert tank sight glass into front side of tank. Place the tank in the mounting bracket on the main frame as shown in the Parts Section.
Page 45 INSTALLING O-RING FITTINGS Installing straight, 45º and 90º O-rings requires that the O-ring and washer be up against the swivel body. Insert the swivel and turn in until the swivel is pointed in the desired direction and O- ring contact is made. Hold swivel in set direction with a wrench and turn the O-ring nut away from the swivel body and carefully tighten.
Page 46: Warning Note
ASSEMBLY REAR STOW LYNX HOSE ROUTING WARNING NOTE: The sudden release of hydraulic pressure could cause the sudden movement of very heavy parts. Anyone in the way of these parts could be severely hurt or killed. DO NOT ALLOW these hydraulic hoses to BREAK or BURST in order to prevent hydraulic failure Make sure the hoses do not pinch or stretch as boom moves.
Page 47 Arrange the hoses in the clamp that attaches to the boom mounting bracket as shown above, with the 1” motor hoses closest to the bracket and the return hose closest to the boom arm. Pull the hoses snug from the swivel to the mounting bracket clamps, when main boom is still forward, and tighten the hoses in the clamp.
Page 48 ASSEMBLY TEMPERATURE GAUGE MOUNTING (OPTIONAL) Mount the temperature gauge where it is clearly visible to the operator. Attach the green (-) wire from the negative post on the gauge to a grounded bolt on the tractor frame. Remove paint if needed to make a good ground. Remove the pipe plug from the side of the hydraulic reservoir and install the temperature sensor using thread sealing tape.
Page 49 WHEEL WEIGHT MOUNTING For all tractors using a boom mower, a wheel weight will be required for the rear left side wheel. It will be necessary to mount the weight in the wheel using the long capscrews, lockwashers, flatwashers, spacers (if applicable), and hex nuts per the diagram in the parts section.
Page 50 3-POINT BOOM REST MOUNTING install the boom rest onto the 3-point hitch using the pins as shown in the parts illustration. Adjust the bottom arms so the boom clears the tractor fender (X), adjust the top link so that the boom saddle is approximately level with the ground. Re-adjust once the boom is completely installed and operable.
Page 51: Deck Attachment
MAIN BOOM INSTALLATION Install the boom swivel into the main frame as shown in the parts section using a hoist. Line up holes in swivel and main frame for large swivel pin and insert pin. Secure with hardware as shown. Attach the inner end of the main boom to the swivel bracket with the cylinder anchors positioned upward, and at a right angle to the tractor.
Page 52 FINAL PREPARATION FOR OPERATION Place operators safety and operation decals on the steering column and side counsel where they are clearly visible to the operator. These decals should be understood by each operator of the machine in conjunction with the safety and operation section of this book.
Page 54 TIGER BOOM MOWER OPERATING INSTRUCTIONS Tiger Booms are manufactured with quality material by skilled workers. The Boom is designed to attach to a tractor and operate various heads for a wide range of vegetative maintenance applications. The boom and heads are equipped with safety warning decals, protective deflectors, shields, and other safety features to provide operator and passerby protection, however, no shielding is 100% accurate.
Page 55: Operator Requirements
1.OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety signs are affixed to the implement and tractor.
Page 56: Tractor Requirements
2.TRACTOR REQUIREMENTS In addition to tractor horsepower and size required to operate the boom unit, the tractor must also be properly equipped to provide operator protection, to alert approaching vehicle drivers of the tractor’s presence, and to ensure tractor stability when mowing with the boom fully extended. Tractor Requirements and Capabilities •...
Page 57 Never operate the Tractor and Mower Unit without an OPS (Operators Protective Structure) or Cab to prevent injury from objects thrown from ground or from overhead trimming. Stop mowing if workers or passersby are within 300 feet. 2.3 Tractor Lighting and SMV Emblem If the tractor will be operated near or traveled on a public roadway it must be equipped with proper warning lighting and a Slow Moving Vehicle (SMV)
Page 58: Getting On And Off The Tractor
2.4 Tractor Ballast To ensure tractor stability when operating on flat surfaces the left rear tractor tire MUST exert a minimum down force (weight) of 1500 lbs. on the ground when the tractor is on level ground, its boom is fully extended and the mower head is horizontal and two feet above the ground.
Page 59 3.1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor. Never use control levers for support when mounting the tractor. Seat yourself in the operator’s seat and secure the seat belt around you. Never allow passengers to ride on the tractor or attached equipment.
Page 60: Starting The Tractor
4.STARTING THE TRACTOR The operator must have a complete understanding of the placement, function, and operational use of all tractor controls before starting the tractor. Review the tractor operator’s manual and consult an authorized dealer for tractor operation instructions if needed. Essential Tractor Controls: •...
Page 61: Connecting Attaching Heads To The Boom
5.CONNECTING ATTACHING HEADS TO THE BOOM 1. Start by attaching the pivot bracket(3) to the boom(1) using pin(5) and hardware. Next attach the cylinder to the pivot bracket(3) using pin(8) and roll pins. 2. Then attach the dogleg(4) to the mower(2) using pin(7) and hardware.
Page 62 Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have attaching hardware. Serious injury may occur from not maintaining this machine in good working order.
Page 63: Frame Assembly
6.2 Boom Unit Pre-Operation Inspection and Service Inspect and service the boom arm and head prior to operation. Damaged and/or broken parts should be repaired and/or replaced immediately. OPS-B- 0020 Periodically inspect all moving parts for wear and replace when necessary with authorized service parts.
Page 64 Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work.
Page 65 Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are explosive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene.
Page 66 ROTARY HEAD INSPECTION • Inspect blades and blade bolts for looseness and excessive wear. Rotate to 90° to make for checking easier. Replace damaged, worn, and missing blades as complete sets to maintain rotary balance. • Ensure motor bolts and nuts are tightened to the appropriate torque.
Page 67 FLAIL HEAD INSPECTION • Inspect blades and blade bolts for looseness and excessive wear. Rotate to 90° to make for checking easier. Replace damaged, worn, and missing blades as complete sets to maintain cuttershaft balance. • Ensure rubber deflectors are in position and not damaged.
Page 68 6.3 Cutting Component Inspection Inspect blade pan and blade assembly for the following: Inspect the Blades daily for abnormal wear. REPLACE BOTH BLADES on that carrier IMMEDIATELY if either blade has: • Become bent or deformed from it’s original shape or •...
Page 69 Tractor PRE-OPERATION Inspection Mower ID#________________ Date: Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.
Page 70 Boom PRE-OPERATION Inspection Mower ID#________________ Date: Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.
Page 71 OPERATION Cable Controlled Mowers A control lever decal similar to the one shown below should be near the control valve to remind the operator of the lever functions. The main control valve on the Tiger Boom Mower has four sections with tapered spools, located near the right side of the steering wheel.
Page 72 OPERATION 6.4 Switchbox The Safety Shield lever opens and closes the shield located on the front of the cutter head. When moving at or near the ground, always have the shield in th closed position. When mowing in the brush or in trees above ground level the shield may be opened for easier cutting.
Page 73 OPERATION LEVER #1 MAIN BOOM LEVER #2 SECONDARY BOOM LEVER #3 DECK ROLL Boom Operation Section 3-21 ©2011 Alamo Group Inc.
Page 75 7.Joystick Controlled Mowers NOTE: DO NOT operate mower head while boom mower is in the boom rest, or in the stored position! Red “Mower Run” light indicates mower is “ON”. The boom functions are controlled by an electronic joystick. The Joystick Master Switch enables the joystick control for controlling the boom motion functions.
Page 76 OPERATION 7.1 Switch Box and Joystick Control The diagrams below and on the next page show the functions that are performed through the use of the joystick controller. The Safety Shield switch opens and closes the shield located on the front of the cutter head. When moving at or near the ground, always have the shield in the closed position.
Page 78 OPERATION JOYSTICK LEFT/RIGHT MOVES SECONDARY BOOM LEFT JOYSTICK ROLLER MOVES DECK ROLL RIGHT JOYSTICK ROLLER MOVES BOOM SWIVEL Boom Operation Section 3-26 ©2011 Alamo Group Inc.
Page 79: Driving The Tractor And Implement
RIGHT JOYSTICK ROLLER WHILE PRESSING BUTTON MOVES BOOM KNUCKLE ON A LEGAL REAR STOW BOOM SHIELD SWITCH(on switch box) OPERATES SAFETY SHIELD 8.DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator to possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement.
Page 80 Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency.
Page 81 Transport only at speeds where you can maintain control of the equipment. Serious accidents and injuries can result from operating this equipment at high speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly.
Page 82 8.2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition. Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking. FOR MOST DRIVING AND OPERATING CONDITIONS, THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION.
Page 83 8.3 Driving the Tractor and Boom Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor. Never operate the tractor at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency.
Page 84: Operating The Boom Unit And Attached Head
Never Leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who might inadvertently be under the mower Always keep a careful lookout and use extreme care when working around overhead obstructions.
Page 85 Avoid mowing in reverse direction when possible. persons behind the mower and use extreme care when mowing in reverse. Mow only at a slow ground speed where you can safely operate and control the tractor and mower. Never mow an area that you have not inspected and removed debris or foreign material. (SGM-08) Never operate the mower head tilted down where the operator can see the blades of the mower.
Page 86 Mow at the speed that you can safely operate and control the tractor and mower. The correct mowing speed depends on terrain condition and grass type, density, and height of cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided.
Page 87 9.4 Mower Operation The rotating parts in this machine have been designed and tested for rugged use. However, they could fail upon impact with heavy solid objects-such as steel guard rails, concrete abutments,etc., causing them to be thrown at a very high velocity. Never allow cutter head to contact such objects. Inspecting the cutting area for such objects and removing them prior to mowing can help eliminate these potiential hazards.
Page 88 For cutting brush, it is usually best to stop the tractor and swivel the boom and mower into foilage. The horizontal positioning action of the boom is designed to position the cutting head and provide a limited pressure relief when excessive pressure is applied to the boom. DO NOT use excessive force when positioning cutting head into heavy branches or stumps.
Page 89 When cutting trees and brush approach material to be cut with the head perpendicular to material. The cutting edge of the blades should be the only elements in contact with material. The blade bar should not contact with material. The mower head blades should...
Page 90 Do not allow knives to cut down to the ground. Position ground roller to maintain knife arc at a minimum of 2 inches above the ground. Knife contact or lug contact with ground will cause permanent damage to cutter shaft, knives, and knife attachment parts. 9.7 63”...
Page 91 9.8 Shutting Down the Attached Head- For Standard Equipment To shut down attached mower head, first bring the tractor to a complete stop. Decrease engine RPM to idle then disengage cutterhead. The mower head will come to a complete stop within a suitable amount of time.
Page 92: Transporting The Tractor And Implement
10.TRACTOR, BOOM, AND ATTACHED HEAD STORAGE Properly preparing and storing the unit at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service. The following are suggested storage procedures: • Thoroughly clean all debris from boom and head to prevent damage from rotting grass and standing water.
Page 93 11.1 Placing Boom Arm on Boom Arm Rest - For Standard Equipment Before transporting tractor between locations, idle the tractor engine, disengage the attached head, and wait for all head motion to come to a complete stop. Place the boom in its storage cradle rest support and then turn the joystick master switch to the OFF position.
Page 94 11.2 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and mower on public roadways. The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor’s presence. Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you, therefore, you must look out for them.
Page 95 When operating public consideration for other road users. Pull to the side of the road occasionally to allow all following traffic to pass. Do not exceed the legal speed limit set in your state or municipality for agricultural tractors. Always stay alert when transporting the tractor and mower on public roads.
Page 96 11.3 Hauling the Tractor and Implement Before transporting a loaded tractor and implement, measure the height and width dimensions and gross weight of the complete loaded unit. Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through.
Page 97 Arrange the chains so that when tightened, the chains pulling downward themselves. Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension. Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury.
Page 100: General Instructions
General Instructions Tiger Mowers are designed for high performance and rugged durability, yet with simplified maintenance. The purpose of this section of the manual is to help the operator in the regular servicing of the mower. Regular maintenance at the intervals mentioned will result in the maximum efficency and long life of the Tiger Mower. When you purchase a Tiger Mower you also acquire another valuable asset, Tiger’s parts organization.
Page 101 Do not modify or alter this Implement. Implement, any of its components or any Implement function. Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine.
Page 102: Regular Maintenance
Regular Maintenance The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hour meter to determine when regular servicing is required. Refer to the Detailed Maintenance section for futher instructions on greasing. Copy and use the Daily Maintenance sheet located at the end of this section.
Page 103 WEEKLY OR EVERY 40 HOURS ITEM SERVICE Rotary Spindle Lubricate WEEKLY OR EVERY 50 HOURS ITEM SERVICE In Tank Hyd. Fluid Change Filter 10 micron filter) In-Line High Pressure Change Filter (10 micron filter) MONTHLY OR EVERY 150 HOURS ITEM SERVICE Hydraulic Fluid Level Check...
Page 104: Troubleshooting
SYMPTOMS CAUSE Vibration 1. Loose Bolts 2. Cutter assembly Mower will not lift 1. Hyd. Fluid Low 2. Leaks in line ROU 3. Faulty relief valve 5. Faulty cylinder Mower will not start 1. Blown fuse or run 2. Ball valves closed 3.
Page 105 TROUBLESHOOTING SYMPTOMS CAUSE Motor runs but 1. Belts will not cut. 2. Tensioner Mower turns slowly 1. Contaminants or not at all. 2. Suction lines 3. Low oil level Pump will not work 1. Excessive wear Motor will not work 1.
Page 107: Lubrication Recommendations
LUBRICATION RECOMMENDATIONS Description Application Tractor Hydraulics Reservoir Mower Hydraulics Reservoir Cold Temperatures 0° F Start-Up Normal Temperatures 10° F Start-Up Normal Temperatures 15° F Start Up High Operating Temp. Above 90° F Flail Rear Gearbox Grease Cutter Shaft & Ground Grease Roller Shaft(Flail) Drive Shaft Coupler...
Page 108 POLYCARBONATE CARE & MAINTENANCE The proprietry UV and Abrasion Resistant Surface coating on SHIELDS SUPERCOATED polycarbonate significantly improves performance. Periodic cleaning using proper procedures and compatible cleaners are recommended to prolong service life. Tiger Corp. polycarbonate is SUPERCOATED on both sides. CLEANING THE SUPERCOAT HARD-COAT Wash with a mild solution of soap or detergent and lukewarm water.
Page 109: Detailed Maintenance
MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level, the unit should be parked on a level surface., shut ”OFF”, and allow sufficient time to cool to ambient temperature. Use caution when removing the pressurized breather. Do not place face over opening when removing breather.
Page 110 MAINTENANCE DETAILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT: Assure system has been shut down and de- pressurized. Locate High Pressure Filter housing. Confirm that the element that is about to be installed matches the element p/n on the filter model tag.
Page 111 MAINTENANCE GREASING GROUND ROLLER SHAFT-FLAIL Locate grease zerks on eack end of roller tube at lower end of head. Normal conditions require one or two pumps in each bearing, using Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications. This is to be done with a standard grease gun daily or at 8 hour intervals.
Page 112 MAINTENANCE GREASING POINTS ON BOOM AND PIVOT Locate grease zerks on deck pivot ssembly, on the deck end of secondary boom, at main/secondary boom joint, and at swivel end of main boom. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications until grease begins to protrude from ends.
Page 113 MAINTENANCE TIGHTENING SPINDLE BOLTS The spindle mounting bolts should be checked and retorqued daily or every 8 hours of service. Torque the (6) bolts shown below to 357 dry or 315 ft. lbs. lubricated. GREASING PUMP DRIVE SHAFT COUPLER With engine stopped, ensure drive shaft alignment by grasping coupler and sliding back and forth.
Page 114 MAINTENANCE DRIVE SHAFT YOKE, U-JOINT STUB SHAFT WIth engine stopped, inject Lithium-Complex extreme pressure grease confirming to NLGI2-ISO 320 specifications into universal joints and slip yoke until grease appears at the seal. Grease them daily or every 8 hours. GREASING THE BOOM SWIVEL Locate the zerks on the main swivel boss (if applicable), main boom pivot boss (if applicable) and on both ends of the boom swivel cylinder.
Page 115 MAINTENANCE GREASING BOOM CYLINDER(S) PIVOT POINTS Locate the zerk on the butt end tang of cylinder and on rod end tang. Inject Lithium-Complex Extreme Pressure grease confirming to NLGI2-ISO 320 specifications until grease begins to protrude from ends. This procedure is to be used on the main boom cylinder, secondary boom cylinder, deck pivot, and swivel cylinders daily or at 8 hour intervals.
Page 116 Blades Check the Blades for cracks and wear and Blade Bolts for tightness, daily. Blades should be replaced when they are worn excessively, bent, deformed, or out of balance. Blades should always be replaced in pairs. Blades of different weights can cause serious imbalance and damage to the machine and personnel.
Page 117: Rotary Knife Replacement
ROTARY KNIFE REPLACEMENT Be sure you have a complete matching set of new knives for replacement. Remove knives and inspect holes for damage. Also watch for cracks in the disk (if applicable) around the holes. Lube threads with anti-seize. Install bolts through knife and disk from bottom side of disk/blade bar. Install new self-locking nuts and torque them to 800 ft.
Page 118 Flail Blades Inspection Inspect the Blades daily for abnormal wear. REPLACE ALL BLADES on the carrier IMMEDIATELY if any blades have: • Become bent or deformed from its original shape, or • Wear inside the blade bolt hole, or • Any cracks are visible, or •...
Page 119 Blade Pins and D-Ring Inspection Blade Pins and D-Rings daily for wear or damage as follows: Inspect the Blade pins and D-Rings daily for abnormal wear. Make sure the cotter pins are in place and properly spread. REPLACE BLADE Pins and D-Rings IMMEDIATELY if they have: •...
Page 120: Flail Axe Blades Inspection
Flail Axe Blades Inspection Inspect the Blades daily for abnormal wear. REPLACE ALL BLADES on the carrier IMMEDIATELY if any blades have: • Become bent or deformed from its original shape, or • Oval shape wear inside the blade bolt hole, or •...
Page 121 Flail Axe Blade Bolt Inspection Inspect Blade Bolts daily for wear or damage as follows: Inspect the Blade Bolt daily for abnormal wear. REPLACE ALL BLADE BOLTS on the carrier IMMEDIATELY if any bolts have: • Visible cracks or • If the blade bolt is worn or any recessed area is visible on the bolt, or •...
Page 122 50” FLAIL KNIFE BLADE REPLACEMENT If knives are damaged or badly worn, they will need to be replaced as a set. Replacing a single knife can cause severe knife can cause severe vibration and possible damage to the mower. The knife should not be welded on for any reason.
Page 123 MAINTENANCE THE SPINDLE ASSEMBLY See the diagram below for identification of spindle parts, while servicing. Boom Maintenance Section 4-25 ©2011 Alamo Group Inc.
Page 124: Bearing Adjustment
BEARING INSTALLATION Press upper bearing cup into the spindle housing. Turn the spindle housing over and press in the lower bearing cup. Place the lower bearing cone in the bearing cup. Next press the seal into the spindle housing. The inner lip of the seal must be DOWN, towards the bearing, so lubricant is sealed inside the housing.
Page 125: Boom Cylinder Removal And Replacement Instructions
Boom Cylinder Removal and Replacement Instructions Clear the area of all personnel before lowering the boom mower head. From the tractor seat with your seat belt fastened around you, Lower the boom mower head to the ground. Extend the boom to the furthest reach and lower the mower head flat on the ground. DO NOT attempt to replace the cylinders with the boom in the raised or transport position.
Page 126: Cuttershaft Bearing Replacement
CUTTERSHAFT BEARING REPLACEMENT Remove existing cuttershaft, bearings and string guards. Make sure that the end knives on each end of the cuttershaft are orientated as shown. Apply anti-seize on cuttershaft as shown on next page. Install non-drive side bearing first. Install the top of the string guard on the non-drive side first.
Page 128: Daily Maintenance Schedule
MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in the operators manual. _______ Pump Drive Shaft: If required with drive shaft/coupler check for end play and lubricate at zerks. _______ Crankshaft adapter: If equipped with rubber grommets check condition, replace if missing or damaged.
Page 129: Parts Section
JD 5101E LYNX BOOM PARTS SECTION...
Page 130 NOTES...
Page 131 PART NAME INDEX NOTES... 4 PARTS ORDERING GUIDE ... 5 TRACTOR MOUNT KIT... 6 TRACTOR MOUNT KIT - HYDRAULICS... 8 TRACTOR MOUNT KIT, WHEEL WELL TANK... 10 TRACTOR MOUNT KIT, WHEEL WELL TANK - HYDRAULICS... 12 TRACTOR MOUNT KIT, LOADER... 14 TRACTOR MOUNT KIT, LOADER - HYDRAULICS...
Page 134 ITEM PART NO. QTY. DESCRIPTION 06300033 MAINFRAME 06300125 AXLE BRACE,RIGHT HAND JD5101E LYNX ©2011 Alamo Group Inc. TRACTOR MOUNT KIT Parts Section 5-6...
Page 135 Continued... ITEM PART NO. QTY. DESCRIPTION 06300088 MOUNT,TANK 32642 PUMP MOUNTING BRACKET 23152 PUMP 06420066 DRIVE SHAFT,PUMP 6T0375B COUPLING 32519 NUT,WING,1/4-20,UNC 22014 FLATWASHER,1/4" LVB24989 JOHN DEERE PULLEY KIT T208891 JOHN DEERE BELT 24860 CAPSCREW,20MM X 40MM,2.5P 33880 FLATWASHER,3/4",GR 8 21732 CAPSCREW,1/2"...
Page 136: Tractor Mount Kit - Hydraulics
TRACTOR MOUNT KIT - HYDRAULICS JD5101E LYNX ©2011 Alamo Group Inc. Parts Section 5-8...
Page 137 Continued... ITEM PART NO. QTY. DESCRIPTION 06300033 MAIN FRAME 06300088 MNT,HYDRO TANK 06700090 HYDRAULIC TANK 23152 PUMP 06510083 BRAKE VALVE 34117 ELBOW,1”MOR X 1”MOR 90º 33554 ELBOW,1”MOR X 1"MJ 45º 21644 CAPSCREW,3/8” X 5”,NC 22016 FLATWASHER,3/8” 32382 BRACKET,HOSE 21627 NYLOCK NUT,3/8",NC 34309 BALL VALVE,1-1/2"FOR 34655...
Page 138 ITEM PART NO. QTY. DESCRIPTION 06700091 TANK,RES,ASSY,WHEEL WELL 06380015 TANK,RES,WHEEL WELL 06505044 FILTER ASSY,IN-TANK CPLT 21627 NYLOCK NUT,3/8",NC 21725 HEX NUT,1/2",NC 22018 FLATWASHER,1/2",WIDE 06505067 SIGHT GAGE 06505127 PLUG,SAE #20 06505077 CAP,BREATHER TF4888 STREET ELBOW,1/8" 6T0649 FILTER GAGE JD5101E LYNX ©2011 Alamo Group Inc. TRACTOR MOUNT KIT, WHEEL WELL TANK Parts Section 5-10...
Page 139 Continued... ITEM PART NO. QTY. DESCRIPTION 21639 CAPSCREW,3/8" X 3-1/4",NC 22016 FLATWASHER,3/8" 21627 NYLOCK NUT,3/8",NC ------ JD FUEL TANK *EXISTING 6T3200 SPLIT HOSE 06300127 AXLE BRC,LH,5101E 21797 CAPSCREW,5/8" X 9",NC 33764 FLATWASHER,5/8",GR8,SAE 06401246 PLATE,TOP,AXLE BRACE 21775 HEX NUT,5/8",NC 33880 FLATWASHER,3/4",GR 8,SAE 21831 CAPSCREW,3/4"...
Page 141: Tractor Mount Kit, Wheel Well Tank - Hydraulics
TRACTOR MOUNT KIT, WHEEL WELL TANK - HYDRAULICS Continued... ITEM PART NO. QTY. DESCRIPTION 06300033 MAIN FRAME 06500329 HOSE,1" X 93" 06500328 HOSE,1" X 96" 33555 ADAPTER,1"MORB X 1"MJIC ------ BRAKE VALVE *REFER TO MAIN FRAME PARTS 34117 ELBOW,1"MORB X 1"MORB90º 06500407 HOSE,1"...
Page 142 ITEM PART NO. QTY. DESCRIPTION 06700091 TANK,RES,ASSY,WHEEL WELL 06380015 TANK,RES,WHEEL WELL 06505044 FILTER ASSY,IN-TANK CPLT,SAE10,MP 21627 NYLOCK NUT,3/8",NC 21725 HEX NUT,1/2",NC 22018 FLATWASHER,1/2",WIDE 06505067 SIGHT GAGE 06505127 PLUG,SAE #20 06505077 CAP,BREATHER TF4888 STREET ELBOW,1/8" JD5101E LYNX ©2011 Alamo Group Inc. TRACTOR MOUNT KIT, LOADER Parts Section 5-14...
Page 143 Continued... ITEM PART NO. QTY. DESCRIPTION 6T0649 FILTER GAGE 21639 CAPSCREW,3/8" X 3-1/4",NC 22016 FLATWASHER,3/8" 21627 NYLOCK NUT,3/8",NC ------ JD FUEL TANK *EXISTING 6T3200 SPLIT HOSE 06300127 AXLE BRC,LH,5101E,LDR 21797 CAPSCREW,5/8" X 9",NC 33764 FLATWASHER,5/8",GR8,SAE 06401246 PLATE,TOP,AXLE BRACE 21775 HEX NUT,5/8",NC 33880 FLATWASHER,3/4",GR 8,SAE 21831...
Page 144: Tractor Mount Kit, Loader - Hydraulics
TRACTOR MOUNT KIT, LOADER - HYDRAULICS JD5101E LYNX ©2011 Alamo Group Inc. Parts Section 5-16...
Page 145 Continued... ITEM PART NO. QTY. DESCRIPTION ------ MAINFRAME *REFER TO MAIN FRAME PARTS 06506012 PRFRMD TUBE 33555 ADAPTER,1"MORB X 1"MJIC ------ BRAKE VALVE *REFER TO MAIN FRAME PARTS ------ 1” HOSE ------ 1” HOSE 06500407 HOSE,1" X 92" 32382 HOSE BRACKET TF4852 FLANGE KIT,#20 06500408...
Page 147 Continued... ITEM PART NO. QTY. DESCRIPTION ------ MAIN FRAME *REFER TO TRACTOR MOUNT PAGE 21835 CAPSCREW,3/4" X 2-3/4",NC 6T2607 FLATWASHER,3/4",CUT 06700040 MNT BRKT,BOOM,RS,ASSY 21688 CAPSCREW,7/16" X 3-1/4",NC 06420013 PIN,1-1/2" X 18-7/8" 21677 NYLOCK NUT,7/16",NC 06520108 BEARING,1-1/2ID" X 1",COMP 06700017 SWIVEL,REAR STOW,ASSY 06520075 BEARING,1-1/2"ID X 2-1/2"...
Page 148: Boomrest, 3-Point Stow
ITEM PART NO. QTY. DESCRIPTION 6310023 BOOMREST,STD,3PNT TF1120 PIN,(CAPPED),1-1/8" X 3-7/8" TB1036 PIN,SEC BOOM SWIV 1" X 4-11/16" TF1143 PIN,LYNCH,7/16" X 2" JD5101E LYNX ©2011 Alamo Group Inc. BOOMREST, 3-POINT STOW Parts Section 5-20...
Page 151 Continued... ITEM PART NO. QTY. DESCRIPTION ------ MAINFRAME *REFER TO TRACTOR MOUNT KIT PAGE 06300126 AXLE BRACE,JD5101E,SC 06310074 BOOMREST,SINGLE COLUMN 06410968 BOOMREST PLATE 21725 HEX NUT,1/2",NC 22018 FLATWASHER,1/2",WIDE 21733 CAPSCREW,1/2" X 2",NC 21825 HEX NUT,3/4",NC 22021 FLATWASHER,3/4" 21843 CAPSCREW,3/4" X 6",NC 21797 CAPSCREW,5/8"...
Page 152: Spool Cable Control Mount - Scv Only
4 SPOOL CABLE CONTROL MOUNT - SCV ONLY ITEM PART NO. QTY. DESCRIPTION 23865B CBL CTRL MT BRK 6T1251 CBL CTRL BOX,180 DEG 06510100 SWITCHBOX,BOOM 34496 BRKT,SWITCHBOX,UNI 21547 CAPSCREW,1/4" X 8",NC 21546 CAPSCREW,1/4" X 7",NC 21986 LOCKWASHER,1/4" 21525 HEX NUT,1/4",NC 06410230 SUPPORT,MNT,CNTRL BOX 33534...
Page 153: Spool Cable Control Mount - Mid-Mount Valve
4 SPOOL CABLE CONTROL MOUNT - MID-MOUNT VALVE ITEM PART NO. QTY. DESCRIPTION 31923 BRKT,CTRL,CBL 6T1251 CBL CTRL BOX,180 DEG 06510100 SWITCHBOX,BOOM 34496 BRKT,SWITCHBOX,UNI 6T3951 SCREW,MACHINE,8/32" X 1/2",NC 21546 CAPSCREW,1/4" X 7",NC 21547 CAPSCREW,1/4" X 8",NC 06410848 SUPPORT,1,CBL,CNTRL,5101E 06410849 SUPPORT,2,CBL,CNTRL,5101E 21629 CAPSCREW,3/8"...
Page 154: Cable (Manual) Lift Valve - 4 Spool
ITEM PART NO. QTY. DESCRIPTION 06502079 VALVE,MANUAL,4 SPOOL (FLAIL MOWER) 06502094 VALVE,MANUAL,4 SPOOL (ROTARY MOWER) JD5101E LYNX ©2011 Alamo Group Inc. CABLE (MANUAL) LIFT VALVE - 4 SPOOL Parts Section 5-26...
Page 155 Continued... ITEM PART NO. QTY. DESCRIPTION 06340033 VALVE MNT,JD5101E 34622 PLATE,VALVE,REAR MNT 21632 CAPSCREW,3/8" X 1-1/2",NC 6T2615 WASHER,FENDER 3/8" 21627 NYLOCK NUT,3/8",NC 21630 CAPSCREW,3/8" X 1",NC 22016 FLATWASHER,3/8" 06505100 CBL,CNTRL,108 6T4411 CLEVIS,CBL CTRL,3/16" 6T3017 ROLLPIN,3/16" X 1" 21500 HEX NUT,1/4",NF 06502036 VLV,CHECK,W/.06"ORF 33271...
Page 157 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502079 Continued... ITEM PART NO. QTY. DESCRIPTION TB1017S INLET END COVER TB1702 END COVER,POWER BEYOND TB1017P VALVE SECTION (SINGLE ACTING,SPRING DETENT) TB1017N VALVE SECTION (DOUBLE ACTING,CENTER SPRING) TF3009 VALVE SECTION (DOUBLE ACTING,DETENT - FLOAT) TB1017Q VALVE SECTION (DOUBLE ACTING,SPRING METERED) TB1017K...
Page 159 CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502094 Continued... ITEM PART NO. QTY. DESCRIPTION TB1017S INLET END COVER TB1702 END COVER,POWER BEYOND TB1017P VALVE SECTION (SINGLE ACTING,SPRING DETENT) TB1017N VALVE SECTION (DOUBLE ACTING,CENTER SPRING) TB1017N VALVE SECTION (DOUBLE ACTING,CENTER SPRING) TB1017Q VALVE SECTION (DOUBLE ACTING,SPRING METERED) TB1017K RELIEF VALVE,2150 PSI...
Page 160 ITEM PART NO. QTY. DESCRIPTION 06490014 POLYCARB, FRMD, REAR 06490013 POLYCARB, FRMD, DOOR 31965 TRIM SEAL (IN FEET) 21584 CAPSCREW,5/16” X 2”,NC 21575 HEX NUT,5/16”,NC 33477 VIBRATION ISOLATOR 06410268 TOP BRACKET 06410269 BOTTOM BRACKET 21529 CAPSCREW,1/4” X 3/4”,NC 21986 LOCKWASHER,1/4” 21525 HEX NUT,1/4”,NC 27508...
Page 161: Wheel Spacer
ITEM PART NO. QTY. DESCRIPTION 06770025 KIT,SPCR,WHL,JD 06400919 RING,SPACER,WHEEL,JD JD5101E LYNX ©2011 Alamo Group Inc. WHEEL SPACER Parts Section 5-33...
Page 162: Wheel Weight
ITEM PART NO. QTY. DESCRIPTION 02970758 WHEEL WEIGHT,UNIVERSAL 31455 CAPSCREW,3/4" X 17",NC 33626 FLATWASHER,3/4",USS TB3278 SPACER,3” 21993 LOCKWASHER,3/4" 21825 HEX NUT,3/4”,NC JD5101E LYNX ©2011 Alamo Group Inc. WHEEL WEIGHT Parts Section 5-34...
Page 163 COMMON LYNX BOOM PARTS SECTION...
Page 164 NOTES...
Page 165 PART NAME INDEX PARTS ORDERING GUIDE ... 5 NOTES... 6 BOOM HOSE ROUTING ... 7 BOOM ASSEMBLY... 8 50IN ROTARY MOWER ASSEMBLY... 10 60IN ROTARY MOWER ASSEMBLY... 12 50IN ROTARY KNIVES AND DISH... 14 60IN ROTARY BLADE BAR AND KNIVES ... 15 ROTARY MOWER SPINDLE ASSEMBLY ...
Page 166 PART NAME INDEX NOTES 2... 60 FIRE SUPRESSION SYSTEM ... 61 FIRE SUPRESSION SYSTEM PARTS... 62 FIRE SUPRESSION SYSTEM ELECTRICAL SCHEMATIC... 64 WETCUT... 65 WETCUT 50 GALLON TANK MOUNT... 66 WETCUT 100 OR 150 GALLON TANK MOUNT ... 67 WETCUT TANK PLUMBING... 68 WETCUT SPRAYER HEAD ASSEMBLY...
Page 169: Boom Hose Routing
ITEM PART NO. QTY. DESCRIPTION ------ 1" HOSE TO MAIN BOOM LOWER TUBE ------ 1" HOSE TO MAIN BOOM UPPER TUBE ------ 1/4" HOSE TO MAIN BOOM 06505085 CLAMP KIT 35131 CLAMP KIT TB3012 CLAMP 06505021 HOSE COVER COMMON LYNX ©2011 Alamo Group Inc.
Page 171 Continued... ITEM PART NO. QTY. DESCRIPTION ------ SWIVEL ASSY *REFER TO TRACTOR MOUNT KIT 06700111 MAIN BOOM ASSY 06310083 MAIN BOOM WELDMENT 06700112 SECONDARY BOOM ASSY 06310084 SECONDARY BOOM WELDMENT 6T3211 GREASE ZERK,1/8” 32321 BUSHING,1-1/2" X 2" 06500499 HOSE,1/4" X 50" 06500569 HOSE,1/4"...
Page 172 ITEM PART NO. QTY. DESCRIPTION 33780 DECK,WLDMNT,50" RTRY 33777 SKID SHOE,50" RTRY 33754 SHIELD,50"RTRY 33879 CAPSCREW,3/4" X 2-1/4",NF,GR8 33880 FLATWASHER,3/4",GR8,SAE 21993 LOCKWASHER,3/4",GR8 6T2413 HEX NUT,3/4",NF,GR8 6T1024H5 SPINDLE ASSY,CPLT,HD,5/8" HOLES COMMON LYNX ©2011 Alamo Group Inc. 50IN ROTARY MOWER ASSEMBLY Parts Section 6-10...
Page 173 Continued... ITEM PART NO. QTY. DESCRIPTION 6T2270 PLOW BOLT,3/8" X 1",NC 22016 FLATWASHER,3/8" 21625 HEX NUT,3/8",NC 21988 LOCKWASHER,3/8" 21633 CAPSCREW,3/8 X 1-3/4,NC 33774 FLAP RETAINER,50" RTRY 33775 FLAP,50" RTRY 6T1033 COUPLER COVER WITH HARDWARE AND SEALS 6T1029 COUPLER CHAIN 21223 SPROCKET 21733 CAPSCREW,1/2 X 2,NC...
Page 174 ITEM PART NO. QTY. DESCRIPTION 06320159 DECK,WLDMNT,60" RTRY 33777 SKID SHOE,RTRY 06320162 SHIELD,60"RTRY 33879 CAPSCREW,3/4" X 2-1/4",NF,GR8 33880 FLATWASHER,3/4",GR8,SAE 21993 LOCKWASHER,3/4",GR8 6T2413 HEX NUT,3/4",NF,GR8 6T1024H5 SPINDLE ASSY,CPLT,HD,5/8" HOLES COMMON LYNX ©2011 Alamo Group Inc. 60IN ROTARY MOWER ASSEMBLY Parts Section 6-12...
Page 175 Continued... ITEM PART NO. QTY. DESCRIPTION 6T2270 PLOW BOLT,3/8" X 1",NC 22016 FLATWASHER,3/8" 21625 HEX NUT,3/8",NC 21988 LOCKWASHER,3/8" 21633 CAPSCREW,3/8" X 1-3/4",NC 6T0823 FLAP RETAINER,60" RTRY 06520238 FLAP,60" RTRY 6T1033 COUPLER COVER WITH HARDWARE AND SEALS 6T1029 COUPLER CHAIN 21223 SPROCKET 21733 CAPSCREW,1/2"...
Page 176: In Rotary Knives And Dish
ITEM PART NO. QTY. DESCRIPTION ------ 06700089 KIT,TRB50,DISK,W/BOLT KIT (INCLUDES ITEMS 1,3 & 7) 06770003 BLADE MOUNTING DISK 6T1023R NYLOCK HEX NUT 1 1/8” 34878 SPACER 06538000 KNIFE MOUNTING BOLT 06521001 STANDARD KNIFE 33764 FLATWASHER 6T2259 CAPSCREW ------ 06770012 BOLT KIT (INCLUDES ITEMS 6, 7 & LOCTITE) 06521002 GRASS KNIFE (OPTIONAL) ------...
Page 177: In Rotary Blade Bar And Knives
ITEM PART NO. QTY. DESCRIPTION PT1018H5 SPINDLE 06400690 BAR,BLADE,RTRY60 6T1023R KNIFE MTG NUT,1-1/8",NYLOCK,NF 06533002 FLATWASHER,1-1/8",GR8 06521001 KNIFE,TRB50,5/8" 06538000 KNIFE MTG BOLT,5/8" SHOULDER 33764 FLATWASHER,5/8",GR8,SAE 6T2259 CAPSCREW,5/8" X 1-3/4",NF,GR8 COMMON LYNX ©2011 Alamo Group Inc. 60IN ROTARY BLADE BAR AND KNIVES Parts Section 6-15...
Page 179 Continued... ITEM PART NO. QTY. DESCRIPTION ------ 6T1024H5 SPINDLE ASSEMBLY COMPLETE 6T1031 SPROCKET 6T1016 BEARING LOCK NUT - THICK 22596 JAM WASHER 6T1015 BEARING ADJUSTMENT NUT - THIN 6T1014 BEARING ADJUSTMENT SLEEVE 6T1011 UPPER SEAL - SET OF 2 6T1012 BEARING CONE 6T1013 BEARING CUP...
Page 181 Continued... ITEM PART NO. QTY. DESCRIPTION TB1032 ROTARY PIVOT ASSY TB1028 PIVOT ARM ASSY TB1033 PIN,CLEVIS 06537021 ROLL PIN TF3097 TB1030 33985 33986 21688 CAPSCREW,7/16" X 3-1/4",NC 21677 NYLOCK NUT,7/16",NC 21635 CAPSCREW,3/8" X 2-1/4",NC 6T3207 GREASE ZERK 21627 NYLOCK NUT,3/8",NC TB3010 BUSHING ------...
Page 183 Continued... ITEM PART NO. QTY. DESCRIPTION 06504013 MOTOR TF3006 BELT GUARD TF3043 SHEAVE TF3013 BUSHING TF3011 BUSHING TF3034 IDLER PULLEY TF3205 IDLER ARM TF3206 IDLER PULLEY SPACER TF3605 IDLER ARM PIN WITH ZERK 6T3004 R - CLIP PT3611A CLEVIS 32481 THREADED ROD TF3620 COMPRESSION SPRING...
Page 184 ITEM PART NO. QTY. DESCRIPTION 34787 FLAIL,BOOM,50,BRUSH,CPLT ASSY (LIGHT BRUSH/GRASS) ---- 34789 FLAIL,BOOM,50,GRASS,CMPLT ASSY (LIGHT GRASS) 06742133 FLAIL,BOOM,50,MD GRASS,CPLT ASSY (MEDIUM BRUSH/GRASS) TF3003F CUTTER HEAD BONNET COMMON LYNX ©2011 Alamo Group Inc. 50IN FLAIL MOWER ASSEMBLY Parts Section 6-22...
Page 185 Continued... ITEM PART NO. QTY. DESCRIPTION TF3004 FRONT SHIELD 34783 TBF50 (LIGHT BRUSH/GRASS KNIFE ASSY) 34784 TBF50 (LIGHT GRASS ONLY KNIFE ASSY) ---- 06700115 TBF50 (MEDIUM BRUSH/GRASS KNIFE ASSY) 6T2419 HEX NUT,9/16”,NC,STOVER 41725.01 BUSHING,1"OD X 5/8"ID 34782 CLEVIS (LIGHT BRUSH/GRASS KNIVES) 34781 CLEVIS (LIGHT GRASS KNIVES ONLY) ----...
Page 187: In Flail Mower Assembly, Pass Thru Knives
50IN FLAIL MOWER ASSEMBLY, PASS THRU KNIVES Continued... ITEM PART NO. QTY. DESCRIPTION 33065 FLAIL,BOOM,50,CPLT ASSY TF3003F CUTTER HEAD BONNET TF3004 FRONT SHIELD 33717 TBF50 TF3405 GROUND ROLLER TF3406 GROUND ROLLER TIE ROD TB1006A DEFLECTOR FLAP TB1008 FLAP RETAINING BAR TF3001 SKID SHOE TF3407...
Page 189 Continued... ITEM PART NO. QTY. DESCRIPTION 06504013 MOTOR 28703B BELT GUARD TF3044 UPPER SHEAVE TF3040 LOWER SHEAVE TF3013 BUSHING 28723 BUSHING 28679B MOTOR CHANNEL PT3611A CLEVIS 40496 THREADED ROD 28702 BELT TF3620A TENSIONER SPRING 28572 SQUARE KEY TF1025 SQUARE KEY TF4852 FLANGE KIT 30308...
Page 191 Continued... ITEM PART NO. QTY. DESCRIPTION ------ 06200271 FLAIL,BOOM,63,GRASS,CPLT ASSY 28659H CUTTER HEAD BONNET 28743 CUTTER SHAFT / KNIFE ASSY STANDARD GRASS ------ 28642C CUTTER SHAFT,63,STD 34011 FLAIL KNIFE MOUNTING BOLT TF1020 FLAIL KNIFE MOUNTING CLEVIS 33713 FLAIL KNIFE - STANDARD 21677 NYLOCK NUT 28086A...
Page 193 Continued... ITEM PART NO. QTY. DESCRIPTION TF3015 FLAIL PIVOT ASSY TB1028 PIVOT ARM ASSY TB1033 PIN CLEVIS 06537021 ROLL PIN TF3097 TF3090 TB1024 TB1027 21688 CAPSCREW,7/16” X 3-1/4”,NC 21677 NYLOCK NUT,7/16”,NC 21635 CAPSCREW,3/8” X 2-1/4”,NC 21627 NYLOCK NUT,3/8”,NC TB3010 BUSHING 6T3207 GREASE ZERK ------...
Page 194: In X 10In Welded Cylinder Breakdown
ITEM PART NO. QTY. DESCRIPTION ------ 06501021 HYDRAULIC CYLINDER COMPLETE 06501550 06501551 TUBE WELDMENT 06501552 PISTON 06501553 CYLINDER HEAD 06501554 CLEVIS ------ 06501555 SEAL REPAIR KIT (ITEMS 6 THROUGH 12) COMMON LYNX ©2011 Alamo Group Inc. 3IN X 10IN WELDED CYLINDER BREAKDOWN Parts Section 6-32...
Page 195: In X 18In Welded Cylinder Breakdown
ITEM PART NO. QTY. DESCRIPTION ------ 06501023 HYDRAULIC CYLINDER COMPLETE 06501561 06501562 TUBE WELDMENT 06501552 PISTON 06501563 CYLINDER HEAD 06501554 CLEVIS ------ 06501564 SEAL REPAIR KIT (ITEMS 6 THROUGH 12) COMMON LYNX ©2011 Alamo Group Inc. 3IN X 18IN WELDED CYLINDER BREAKDOWN Parts Section 6-33...
Page 196 3-1/2IN X 20IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 06501024 HYDRAULIC CYLINDER COMPLETE 06501565 06501566 TUBE WELDMENT 06501567 PISTON 06501568 CYLINDER HEAD TB3033 CLEVIS ------ 06501569 SEAL REPAIR KIT (ITEMS 6 THROUGH 12) COMMON LYNX ©2011 Alamo Group Inc. Parts Section 6-34...
Page 197: In X 9In Welded Cylinder Breakdown
ITEM PART NO. QTY. DESCRIPTION ------ 06501019 HYDRAULIC CYLINDER COMPLETE 06501538 06501539 TUBE WELDMENT 06501540 PISTON 06501541 CYLINDER HEAD 06501542 CLEVIS ------ 06501543 SEAL REPAIR KIT (ITEMS 6 THROUGH 12) COMMON LYNX ©2011 Alamo Group Inc. 4IN X 9IN WELDED CYLINDER BREAKDOWN Parts Section 6-35...
Page 198: In X 20In Welded Cylinder Breakdown
ITEM PART NO. QTY. DESCRIPTION ------ 06501022 HYDRAULIC CYLINDER COMPLETE 06501556 06501557 TUBE WELDMENT 06501558 PISTON 06501559 CYLINDER HEAD 6T0172 CLEVIS ------ 30172 CLEVIS (FOR EXTENDED BOOM) 06501560 SEAL REPAIR KIT (ITEMS 6 THROUGH 12) COMMON LYNX ©2011 Alamo Group Inc. 4IN X 20IN WELDED CYLINDER BREAKDOWN Parts Section 6-36...
Page 199: Reservoir Tank Filter Assembly
ITEM PART NO. QTY. DESCRIPTION ------ 06505044 FILTER ASSY SAE 10 MICRON 28583 CAPSCREW,8MM X 25MM(1.25 PITCH) 06505045 COVER 06505046 SEAL KIT 06505047 SPRING 06505048 BYPASS 35259 FILTER,10 MIC,RETURN LINE 06505049 CAN/BODY COMMON LYNX ©2011 Alamo Group Inc. RESERVOIR TANK FILTER ASSEMBLY Parts Section 6-37...
Page 201 Continued... ITEM PART NO. QTY. DESCRIPTION ------ 23152 PUMP ASSEMBLY 1-3/4” COMPLETE 22765 SEAL 22766 SHAFT END COVER 22767 CHECK AND END COVER 22768 BUSHING 22769 CHANNEL SEAL 22770 THRUST PLATE 22771 DRIVE SHAFT AND GEAR SET 1-3/4” 22772 GASKET SEAL 22773 DOWEL PINS 22774...
Page 203: In And 60In Rotary Motor Breakdown
Continued... ITEM PART NO. QTY. DESCRIPTION 06504011 MOTOR ASSEMBLY,TRB60 06504012 MOTOR ASSEMBLY,TRB50 22790 HOUSING, SEC 06504088 HOUSING, PEC 06504062 HOUSING, GEAR,TRB60 ------ 06504089 HOUSING, GEAR,TRB50 06504090 SET, GEAR SHAFT 06504104 CAP SCREW,TRB60 ------ 06504091 CAP SCREW,TRB50 06504078 SCREW, DRIVE 06504092 06504093 PIN, DOWEL 06504094...
Page 205: In And 63In Flail Motor Breakdown
Continued... ITEM PART NO. QTY. DESCRIPTION ------ 06504013 MOTOR ASSEMBLY 350 - TBF50, TBF63 06504039 SHAFT END COVER 06504040 PORT END COVER 06504041 GEAR HOUSING 06504042 MATCHED GEAR SET TF4402 BALL BEARING 06504043 CAP SCREW 06504044 SET SCREW 06504028 06504045 DOWEL PIN ------ NAMEPLATE...
Page 207 Continued... ITEM PART NO. QTY. DESCRIPTION 21530 CAPSCREW,1/4 X1 NC 21986 LOCKWASHER,1/4 22014 FLATWASHER,1/4 35176 1/4 U-NUT 06370015 SCREEN,COOLER,FRNT 06380006 MNT,COOLER,BUMPER TANK,RH 06380007 MNT,COOLER,BUMPER TANK,LH 06510026 COOLER,FRONT MNT 21629 CAPSCREW,3/8 X 3/4 NC 21988 LOCKWASHER,3/8 22016 FLATWASHER,3/8 34117 ELBOW,1MOR X 1MJ90,FORGED COMMON LYNX ©2011 Alamo Group Inc.
Page 208: Pump And Grill Guard Options
ITEM PART NO. QTY. DESCRIPTION 32430 UNIVERSAL PUMP GUARD 32737 UNIVERSAL GRILL GUARD 21833 CAPSCREW,3/4" X 2-1/4",NC 22021 FLATWASHER,3/4" 21993 LOCKWASHER,3/4" 21825 HEX NUT,3/4",NC COMMON LYNX ©2011 Alamo Group Inc. PUMP AND GRILL GUARD OPTIONS Parts Section 6-46...
Page 209: Manual Lift Valve Switch Box
ITEM PART NO. QTY. DESCRIPTION 06514012 SWBX,ALUM,BLK,06510100 35226 SWITCH,MOWER,COLEHERSEE 33811 SWITCH,MASTER/DECK FLOAT 34532 SWITCH,TRVL LCK 06514014 BREAKER,10A,SWBX 6T3923 INDICTATOR LIGHT,ON,RED 34540 STRAIN RELIEF,3/4,BLACK,NYLON 06550019 DECAL,SWTCHBX,BOOM,CG 02964063 KNOB,RED 35227 RELAY,DP,DT,12V,LY2F,35226 COMMON LYNX ©2011 Alamo Group Inc. MANUAL LIFT VALVE SWITCH BOX Parts Section 6-47...
Page 210: Manual Lift Valve Schematic
MANUAL LIFT VALVE SCHEMATIC COMMON LYNX ©2011 Alamo Group Inc. Parts Section 6-48...
Page 211: Solenoid Switch Box And Wiring
ITEM PART NO. QTY. DESCRIPTION ------ SWITCH BOX RE37651 PLUG,AUX PWR 24204 FUSE HOLDER,IN-LINE (OPTION) 6T3965 FUSE,3AMP (OPTION) 6T3934 TEMPERATURE GAUGE (OPTION) 6T3931 TEMPERATURE SENSOR (OPTION) COMMON LYNX ©2011 Alamo Group Inc. SOLENOID SWITCH BOX AND WIRING Parts Section 6-49...
Page 212: Brake Valve Assembly
ITEM PART NO. QTY. DESCRIPTION 06510083 BRAKE VALVE, ASSY 34092 BRAKE VALVE, BLANK 34094 LOGIC ELEMENT 34095 RELIEF VALVE, 3000 PSI 06510095 METRI PAK COIL 34093 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 34091 RELIEF VALVE, 2600 PSI COMMON LYNX ©2011 Alamo Group Inc.
Page 213: Brake Valve Hydraulic Schematic
BRAKE VALVE HYDRAULIC SCHEMATIC COMMON LYNX ©2011 Alamo Group Inc. Parts Section 6-51...
Page 220: Clean Cutter Blade And Teeth Parts
ITEM PART NO. QTY. DESCRIPTION 06420024 ADAPTER,SAW,TRB50,RNFRCD 06520224 BLADE, 48” SAW WITH TEETH 06420037 COLLAR,SAW,TRB50,RNFRCD 33764 FLATWASHER,5/8,GR 8,SAE 06530209 CAPSCREW,5/8 X 3 3/4 NF, GR 8 06520225 TOOTH WITH RIVET, SAW BLADE 34703 TOOTH RIVET, SAW BLADE ------ 34704 RIVET REMOVER TOOL (NOT SHOWN) 34702 TOOTH TIP, SAW, CARBIDE ------...
Page 225 Continued... ITEM PART NO. QTY. DESCRIPTION 06520357 TANK,FIRE SUPRESS SYS,RAILKUT 06520358 MNT,TANK,FIRE KIT,RAILKUT 06520359 PUMP,FIRE SUPRESS SYS,RAILKUT 6T2181 CAPSCREW,SKT HD,10/24 X 3/4 24890 HEX NUT,10-24 NYLOCK 06520360 HOSE REEL,FIRE KIT,RAILKUT 21630 CAPSCREW, 3/8 X 1,NC 21627 NYLOCK NUT,3/8",NC 06520361 FILTER,FIRE KIT,RAILKUT ------ 06520365 FILTER ELEMENT (AVAILABLE)
Page 228: Wetcut 50 Gallon Tank Mount
ITEM PART NO. QTY. DESCRIPTION 06370128 MNT,3PNT,UNI 06370136 MNT,TANK,50GAL,WETCUT 06520342 TANK,50GA.,WETCUT RD1032 PIN,LYNCH 1/4" X 2" TB1036 PIN,SEC BOOM SWIV 1X4-11/16" 06520343 ANCHOR,STRAP,WETCUT 06520344 BOLT,STRAP,TANK,WETCUT 06520345 STRAP,TANK,WETCUT COMMON LYNX ©2011 Alamo Group Inc. WETCUT 50 GALLON TANK MOUNT Parts Section 6-66...
Page 229: Wetcut 100 Or 150 Gallon Tank Mount
ITEM PART NO. QTY. DESCRIPTION 06370128 MNT,3PNT,UNI 06370138 MNT,TANK,100GAL,WETCUT ------ 06370139 MNT,TANK,150GAL,WETCUT 06520372 TANK,100GA.,WETCUT ------ 06520373 TANK,150GA.,WETCUT 21527 HEX NUT,NYLOCK,1/4" NC 21530 CAPSCREW,1/4" X 1" NC RD1032 PIN,LYNCH 1/4" X 2" TB1036 PIN,SEC BOOM SWIV 1X4-11/16" 06520345 STRAP,TANK,WETCUT 06520344 BOLT,STRAP,TANK,WETCUT 06520343 ANCHOR,STRAP,WETCUT COMMON LYNX...
Page 231 Continued... ITEM PART NO. QTY. DESCRIPTION 06370128 MNT,3PNT,UNI 06520336 CNTRLR,SENSOR,06520333 06520341 PUMP,WETCUT 06520346 FITTING,BULKHEAD,WETCUT 06520347 FITTING,ELBOW,WETCUT 06520348 VLV,BALL,WETCUT 06520349 FITTING,BARB,HOSE,WETCUT 06520352 FITTING,NIPPLE,1/2X3/8,WETCUT 06520353 FITTING,TEE,WETCUT 06520367 ELBOW,1/2MPX1/2BARB,POLY 06520361 FILTER,FIRE KIT,RAILKUT 06520400 QUIK CPLR,MALE,1/2,WETCUT 06520401 QUIK CPLR,FEM,1/2,WETCUT 27329 U-BOLT,1/4" X 1" X 2" 35176 U-NUT,1/4,3/4 TO CENTER 35091...
Page 233 Continued... ITEM PART NO. QTY. DESCRIPTION 06370105 HOOD,SPRAYER 06370106 HINGE,LH,SPRAYER 06370107 HINGE,RH,SPRAYER 06370108 HINGE,CNTR,SPRAYER 06410668 GUARD,SPRAYER,WETCUT 06410753 MNT,RH,WET CUT 06410754 MNT,LH,WET CUT 06410796 GUARD,HOSE,WETCUT 06420069 PIN,HINGE,WET CUT 06497003 TUBE,LG,SPRAYER 06499012 SKIRT,ANTI SPRAY,50 06499013 SKIRT,ANTI SPRAY,7 06520314 TUBE,CAP,SPRAYER 06520316 HOSE,SPRAYER 06520317 NOZZLE,SPRAYER 06520319 TIP,NOZZLE,SPRAYER...
Page 235: Warranty
WARRANTY SECTION Warranty Section 7-1...
Page 237: Warranty Information
WARRANTY INFORMATION Tiger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrants to the original Retail Customer, the new Tiger equipment is free of defects in material and workmanship. Any part of equipment that in Tiger’s judgement, show evidence of such defects will be repaired or replaced without charge, provided that the failure of part(s) shall have occurred within twelve (12) months from the date of delivery of said equipment to the Retail Customer.
Page 238 ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter. By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better operator.
Page 239: Owner Requirements
TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table of contents clearly identifies each section where you can easily find the information you need. The Occupational Safety and Health Act (OSHA 1928.51 subpart C) makes the following minimum requirements for tractor operators.

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Tiger JOHN DEERE 5083E Assembly Instructions Manual

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