Fuji Xerox DocuPrint M355df Service Manual

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DocuPrint M355df

Service Manual 1st Edition

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Summary of Contents for Fuji Xerox DocuPrint M355df

Page 1 DocuPrint M355df Service Manual 1st Edition...
Page 3 Edited by: Fuji Xerox Co., Ltd. CS TSD Minatomirai Center Bldg. 7F 3-6-1, Minato-mirai, Nishi-ku, Yokohama-shi, Kanagawa, JAPAN 220-0012 [XEROX] is registered trademarks.
Page 4 Company Name Department Name Telephone No. Full Name Employee No.
Page 5 Introduction Getting to know the Service Manual How to use the Service Manual Terms and Symbols Abbreviations Chapter 1 Service Call Procedure Chapter 2 Troubleshooting Chapter 3 Image Quality Troubleshooting Chapter 4 Disassembly/Assembly and Adjustment Chapter 5 Parts List Chapter 6 General Chapter 7 Wiring Data Chapter 8 Accessories(not yet issued) Chapter 9 Installation / Removal (not yet issued)
Page 7 Preface...
Page 8: Table Of Contents
Preface Table of Contents Table of Contents Getting to Know the Service Manual.............. Preface-1 How to Use the Service Manual..............Preface-1 Contents of Manual ......................Preface-1 Information on Updating ....................Preface-2 Terms and Symbols ..................Preface-3 Abbreviations ....................Preface-4...
Page 9: Getting To Know The Service Manual
Introduction 1. Getting to Know the Service Manual Getting to Know the Service Manual This manual is used as the standard service manual for the DocuPrint M355df. • Publication Comment Sheet Enter any comments and/or corrections regarding the DocuPrint M355df service manual into the...
Page 10: Information On Updating
Introduction 2. How to Use the Service Manual Information on Updating This manual will be revised and sent to each Service Center as specified below. Revisions must be incorporated correctly to keep the manual up-to-date. Updating Procedure • When the entire manual is revised, "1st Edition" on the front cover will be renewed to 1st Edition, 2nd Edition, 3rd Edition and so on.
Page 11: Terms And Symbols
It must never be disassembled or no individual internal parts of it must be replaced. Installation of any part other than the ones designated by Fuji Xerox Co. Ltd. shall be strictly prohibited because it cannot be guaranteed in quality and safety.
Page 12: Abbreviations
Introduction 4. Abbreviations Abbreviations This manual contains abbreviations that are specific to this manual, as well as general abbreviations, which include: Automatic Density Control Mag. Roll Analog Ground Machine Control Unit Auto Paper Select Marks On Belt Auto Registration Control Motor ASSY Assembly...
Page 14 Chapter 1 Service Call Procedure...
Page 16 CONTENTS 1.1 Before Starting the Servicing..................1-1 1.1.1 Safety.............................. 1-1 1.1.2 Notes on the Handling of Customer Information................1-4 1.1.3 Other Things to Note........................1-5 1.2 Servicing Call Procedure ....................1-6 1.2.1 Initial Actions........................... 1-6 1.2.2 UM Call ............................1-6 1.2.3 SM Call ............................1-6 1.2.4 Final Actions ...........................
Page 18: Before Starting The Servicing
Chapter 1 Service Call Procedure 1.1 Before Starting the Servicing 1.1 Before Starting the Servicing 1.1.1 Safety To prevent any accident that may occur during maintenance servicing, any WARNING or CAUTION regarding the servicing must be strictly observed. Do not perform any hazardous operation. Power Supply To prevent accidents such as electrical shocks, burns, and injury, be sure to switch OFF the machine and disconnect the plug before starting the maintenance servicing.
Page 19 Chapter 1 Service Call Procedure 1.1 Before Starting the Servicing Installing and Removing Parts Since the edge of parts and covers may be sharp, take care not to touch them. If the oil gets onto your hand, wipe it off before getting on with the servicing. When pulling out parts or cables, do not yank but pull gently and gradually.
Page 20 Chapter 1 Service Call Procedure 1.1 Before Starting the Servicing Harmful Laser The customer or service personnel would not be exposed to any harmful laser during the usual copying or scanning of documents. If your customer feels dazzled by the exposure lamp during normal opera- tions of copying and scanning via the document glass, it is possible to shield light leakage by covering the document glass except for the area used most commonly for copying and scanning.
Page 21: Notes On The Handling Of Customer Information
Chapter 1 Service Call Procedure 1.1 Before Starting the Servicing 1.1.2 Notes on the Handling of Customer Information Handling electronic customer information such as copy/print/received Fax samples (paper- based) and log files (activity report, etc.). When taking samples back to your base for the purpose of investigation/analysis, obtain consent from the customer without fail.
Page 22: Other Things To Note
Chapter 1 Service Call Procedure 1.1 Before Starting the Servicing 1.1.3 Other Things to Note Pay attention to the following when performing maintenance service to avoid wrong or redundant servicing: Reference Materials Before performing maintenance servicing, read all relevant technical materials such as SB, FTI, or FTO for a systematic approach.
Page 23: Servicing Call Procedure
Chapter 1 Service Call Procedure 1.2 Servicing Call Procedure 1.2 Servicing Call Procedure 1.2.1 Initial Actions Ask the operator(s) about the machine condition. Record the billing meter readings. Inspect any printing error, and then check the machine. Check the Service Log. 1.2.2 UM Call Troubleshoot.
Page 24: Servicing Call Details
Chapter 1 Service Call Procedure 1.3 Servicing Call Details 1.3 Servicing Call Details 1.3.1 Initial Actions Ask the operator(s) about the machine condition. Frequency and position of paper jams Quality of copy/print Check the billing meter readings. Inspect any printing error, and then check the machine. Check the copy/print samples and the Service Log of the previous service.
Page 25: Trim Check List
Chapter 1 Service Call Procedure 1.4 TRIM Check List 1.4 TRIM Check List On each visit, perform the following items in the TRIM Check List. C: Perform checking. Clean, replace or supply if necessary. CL: Always perform cleaning and checking. O: Always perform replacement service at the specified interval.
Page 26 Chapter 1 Service Call Procedure 1.4 TRIM Check List Table 1-1 Removal/Re- Every Replace- Servicing Item placement Service Details Time ment Interval • Check that Heat Roll/Pressure Belt are not scratched. Replace where necessary. NOTE 3.1 FUSING UNIT O: 100K REP 7.1 To reset the counter, refer to Chapter 6 (Life), and initialize the...
Page 27 Chapter 1 Service Call Procedure 1.4 TRIM Check List Table 1-1 Removal/Re- Every Replace- Servicing Item placement Service Details Time ment Interval • Make sure that the power plug is securely plugged in. • Make sure that the power cords are not cracked and no wires are exposed.
Page 28: Periodic Replacement Parts
Chapter 1 Service Call Procedure 1.5 Periodic Replacement Parts 1.5 Periodic Replacement Parts Replace periodic replacement parts based on the life counter value checked during TRIM servicing. Table 1-2 Replace- Counter Periodic Replacement Parts Part No. CRUM Remarks ment Interval Reset 110V 604K77738...
Page 29 Chapter 1 Service Call Procedure 1.5 Periodic Replacement Parts 1-12...
Page 30 Chapter 2 Troubleshooting...
Page 32 Table of Contents 2.1 Preface ........................2-1 2.1.1 Flow of Troubleshooting........................2-1 2.1.2 Check Installation Status ........................ 2-2 2.1.3 Cautions on Service Operations ..................... 2-3 2.1.4 Cautions on Using FIP ........................2-4 2.1.5 Items To Be Confirmed Before Going to FIP Troubleshooting ............2-6 2.1.6 Flow of FIP............................
Page 33 FIP1.21 077-304 IOT Cover Rear Open .................... 2-67 FIP1.22 077-312 Tray Configure Error ....................2-68 FIP1.23 091-914 IOT Drum Communication Fail 091-915 Drum CRUM Data Broken Fail 091-921 IOT Drum Detached 091-963 IOT Drum CRUM ID Error .................. 2-69 FIP1.24 092-315 ATC Fail ......................... 2-70 FIP1.25 093-922 Toner Low Density ....................
Page 34: Preface
Chapter 2 Troubleshooting 2.1 Preface 2.1 Preface Conduct the preliminary check and verify phenomenon, and then perform troubleshooting by using the Fault Isolation Procedure (FIP), “Chapter 6 General”, “Chapter 7 Wiring Data”, and “Chapter 10 Principle of Opera- tion” to increase the efficiency. 2.1.1 Flow of Troubleshooting The fault repair operation proceeds in the following flow: Check Installation Status...
Page 35: Check Installation Status
Chapter 2 Troubleshooting 2.1 Preface 2.1.2 Check Installation Status Before starting to troubleshoot, always check the following items. The voltage of the Power Supply is within the specification. (Measure the voltage at the electrical outlet.) Check the power cord for damage, short circuit, open circuit, bare wire, and improper connection. The machine for proper grounding.
Page 36: Cautions On Service Operations
Chapter 2 Troubleshooting 2.1 Preface 2.1.3 Cautions on Service Operations When servicing, always unplug the power cord unless required otherwise. When the power is turned ON, never touch a current-carrying part unless necessary. Also, as the LVPS power switch/inlet is conducting even when the Power Supply is turned OFF, never touch the conducting parts.
Page 37: Cautions On Using Fip
Chapter 2 Troubleshooting 2.1 Preface 2.1.4 Cautions on Using FIP Perform checking only in the unit of parts supplied.Never disassemble, replace, or check any parts other than those supplied.Never disassemble the supplied parts or replace any internal parts.Mounting of any parts other than those supplied is prohibited because quality and safety cannot be guaranteed.
Page 38 Chapter 2 Troubleshooting 2.1 Preface Some instructions in the FIP are branched off depending on the specifications. Follow the appli- cable instructions for troubleshooting.
Page 39: Items To Be Confirmed Before Going To Fip Troubleshooting
Chapter 2 Troubleshooting 2.1 Preface 2.1.5 Items To Be Confirmed Before Going to FIP Troubleshooting Basic Printer Problems Some printer problems can be easy to resolve.When a problem occurs with the printer, check the following: If a message appears on LCD of the operator panel, see "2.2 Status Code List", The printer power cable is plugged into the printer and a properly grounded electrical outlet.
Page 40 Chapter 2 Troubleshooting 2.1 Preface Printing Problems If a job did not print correct or incorrect characters were printed, check and try the actions below. a) Before sending a job for printing, make sure the printer is in the Ready state. b) Make sure that paper is loaded in the printer.
Page 41: Flow Of Fip
Chapter 2 Troubleshooting 2.1 Preface 2.1.6 Flow of FIP The FIP is the first step in diagnosing a failure.In FIP, troubleshooting proceeds by checking for the presence of error codes and other types of problematic symptoms. Ask the operator about the problem operator operate machine correctly?
Page 42: Status Code List
Chapter 2 Troubleshooting 2.2 Status Code List 2.2 Status Code List Status LCD Message Name/Description of Error Code Reseat Feeder <IOT Option Feeder I/F Failure> 004-310 004-310 The Option Feeder communication failure is FIP1.1 Restart Printer detected. Paper Jam <PICK UP JAM> 005-110 Open DADF Cover FIP1.2...
Page 43 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code Reseat Wireless Option <Wireless Option Error> 016-338 016-338 FIP1.5 Wireless Driver starting error. Restart Printer or Contact Administrator Panel Error <UI Panel - ESS Communication Fail> 016-369 016-369 FIP1.6...
Page 44 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code Certificate Fail 016-527 <LDAP Certificate Error> Set the LDAP 016-527 Restart Printer or SSL authentication internal error. correctly Contact Administrator Certificate Error <LDAP Address Book- Access Error> Set the LDAP 016-530 016-530...
Page 45 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code Format Error Take correc- <Download Format Error> 016-737 016-737 tive actions at Download file format is invalid. Press OK Button the host side. Protection Error <Download Protect Error> Take correc- 016-741 016-741...
Page 46 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code SMTP Server Error Take correc- <SMTP Server File System Error> 016-766 016-766 tive actions at Error in SMTP server. Press OK Button the host side. Invalid Email Address Take correc- <Invalid Recipient Email Address>...
Page 47 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code USB Host Error <USB Host Error> Hub is not supported Warning to installation of hub that cannot be used to Replace the 016-931 016-931 USB host. PWBA ESS.
Page 48 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code Replace the PWB ASSY MFP Controller Error <MFP Controller Error> 017-974 017-974 (PL18.1.10) Resume error of image data storage Flash ROM. Press OK Button Replace the PWBA ESS.
Page 49 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code Replace the PWB ASSY MFP Controller Error <MFP Controller Error> 017-987 017-987 Cannot read file because it is bigger than read des- (PL18.1.10) Press OK Button tination buffer.
Page 50 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code Replace the PWB ASSY Memory Full FRONT-USB. 026-720 <USB Memory Full> 026-720 (REP18.5) USB Memory full Writing to USB memory failed. Replace the Press OK Button PWBA ESS.
Page 51 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code SMB Error Replace the Server Not Found <In SMB scan, server connection error> 031-528 PWBA ESS. 031-528 Cannot find SMB server. (REP18.1) Press OK Button SMB Login Error Replace the <Problem with SMB scan login name or password>...
Page 52 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code SMB Login Error <SMB protocol error (4-008) Invalid scan user Replace the 031-541 031-541 name is specified.> PWBA ESS. Press OK Button Invalid scan user name is specified. (REP18.1) SMB initializing.
Page 53 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code DNS Error Take correc- Invalid Server Address <FTP Scan DNS Server Not Set> 031-575 tive actions at 031-575 DNS library call error. the host side. Press OK Button FTP Error Take correc- Server Not Found...
Page 54 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code FTP Error Take correc- TYPE Command Error <FTP Scan TYPE Command Fail (Network Error)> 031-594 tive actions at 031-594 TYPE command failed. the host side. Press OK Button FTP Error Take correc- PORT Command Error...
Page 55 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code Replace the PWB ASSY Fax Communication Error <Fax Communication Error> 033-512 (PL18.1.10) 033-512 Modem Parameter Exchange Error. Replace the Press OK Button PWBA ESS. (REP18.1) Replace the PWB ASSY Fax Communication Error...
Page 56 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code Replace the PWB ASSY Fax Communication Error <Over Run> 033-751 (PL18.1.10) 033-751 Modem receive data overrun. Replace the Press OK to retry PWBA ESS. (REP18.1) Replace the PWB ASSY Target Fax Busy <During Call Busy Tone>...
Page 57 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code Replace the PWB ASSY Fax Communication <Control Channel Synchronization Error> Error 033-758 The Control Channel Synchronization Error (PL18.1.10) 033-758 occurred. Replace the Press OK Button PWBA ESS. (REP18.1) Replace the PWB ASSY...
Page 58 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code Replace the PWB ASSY Fax Codec Error <File Pointer Error> 033-765 033-765 (PL18.1.10) In encode/decode, Read/Write file pointer error. Press OK Button Replace the PWBA ESS. (REP18.1) Replace the PWB ASSY...
Page 59 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code Replace the PWB ASSY Fax Codec Error <Undefined Marker Error> 033-772 033-772 (PL18.1.10) Detect undefined marker. Press OK Button Replace the PWBA ESS. (REP18.1) Replace the PWB ASSY Fax Codec Error <BIH Error>...
Page 60 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code Replace the PWB ASSY Fax Communication <NSS/DCS Function disagreement> Error 033-782 Received NSS/DCS function disagrees with capa- (PL18.1.10) 033-782 bility of own terminal. Replace the Press OK Button PWBA ESS.
Page 61 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code Replace the PWB ASSY Fax Codec Error <Fax Codec Error> 033-799 033-799 In MH,HR,MMR receive, exceed the maximum (PL18.1.10) Press OK Button number of received lines for 1 page. Replace the PWBA ESS.
Page 62 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code Replace the PWB ASSY Fax Communication Error <DCS/NSS Resend Over> 035-705 (PL18.1.10) 035-705 DCS/NSS resend over. Replace the Press OK Button PWBA ESS. (REP18.1) Replace the PWB ASSY Fax Communication Error...
Page 63 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code Replace the PWB ASSY Target Fax is Not Answering <Receive T1 Time Out> 035-718 (PL18.1.10) 035-718 In receive, T1 timeout. Replace the Press OK Button PWBA ESS. (REP18.1) Replace the PWB ASSY...
Page 64 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code Replace the PWB ASSY Fax Communication Error <ECM Send EOR-Q Send> 035-740 (PL18.1.10) 035-740 IN ECM send, send EOR-Q. Replace the Press OK Button PWBA ESS. (REP18.1) Replace the PWB ASSY...
Page 65 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code Replace the MCU Internal Error PWBA MCU. 041-347 <IOT I/F Failure> (REP 18.2) 041-347 Code:xxxxxxxx MCU Internal Error (I/F part). Replace the Restart Printer PWBA ESS. (REP18.1) Fan Motor Error <LVPS Fan Motor Failure>...
Page 66 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code Laser Error <IOT ROS Failure> 061-370 061-370 The operation error of ROS (rotational error etc.) is FIP1.14 Code:xxxxxxxx detected. Restart Printer Scanner Error <Scanner Error> 062-311 062-311 FIP1.15 IIT failure initialization error.
Page 67 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code <Exit Off early Jam> 077-108 After the Exit Sensor turned ON, the Exit Sensor FIP1.11 turned OFF before the specified time. <Exit Off Jam> 077-109 After the Regi. Sensor turned OFF, the Exit Sensor FIP1.11 did not turn OFF within the specified time.
Page 68 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code Env Sensor Error <IOT Environment Sensor Error> 092-661 092-661 The Temp. Sensor or the Humi. Sensor error was FIP1.10 Restart Printer detected. Replace the <Toner Near Life> Replace Toner Car- TONER CAR- 093-426...
Page 69 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code Update to the latest F/W Controller Error If the problem <ESS ROM Check (Main) Fail> 116-317 116-317 cannot be Main Program ROM checksum error. Restart Printer solved, replace the PWBA ESS (REP 18.1)
Page 70 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code PCI Error <PCI Bus #0 Host Bridge Controller Error> Replace the 116-362 116-362 PCI Bus #0 Host Bridge Controller Error. (Con- PWBA ESS. Restart Printer nected with Remora EX port) (REP18.1) PCI Error <PCI Bus #1 Host Bridge Controller Error>...
Page 71 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code Replace the PWB ASSY Controller Error <Controller Error> 117-340 117-340 (PL18.1.10) HOOK task error. Restart Printer Replace the PWBA ESS. (REP18.1) Replace the PWB ASSY Fax Error <Fax Error>...
Page 72 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code Replace the CONSOLE Control Panel Error <Panel FW transmission error> ASSY (REP 123-333 123-333 An error which occurred when the Panel Main FW 1.1) Restart Printer transmission was performed from ESS Replace the PWBA ESS.
Page 73 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code Replace the PWB ASSY Fax Codec Error <MHR Input Buffer Error> 133-237 133-237 (PL18.1.10) Data error of MHR input buffer. Restart Printer Replace the PWBA ESS. (REP18.1) Replace the PWB ASSY...
Page 74 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code Replace the PWB ASSY Fax Error <Message Receive Error> 133-244 133-244 (PL18.1.10) Message receive error. (OS error) Restart Printer Replace the PWBA ESS. (REP18.1) Replace the PWB ASSY Fax Error <Memory Pool Get Error>...
Page 75 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code Replace the PWB ASSY Fax Error <File Erase Error> 133-253 133-253 (PL18.1.10) File erase error. Restart Printer Replace the PWBA ESS. (REP18.1) Replace the PWB ASSY Fax Error <Memory Full>...
Page 76 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code Replace the PWB ASSY Fax Error <File Erase Error> 133-278 133-278 (PL18.1.10) File erase error. Restart Printer Replace the PWBA ESS. (REP18.1) Replace the PWB ASSY Fax Error <FAX CODEC I/F Error>...
Page 77 Chapter 2 Troubleshooting 2.2 Status Code List Status LCD Message Name/Description of Error Code Replace the PWB ASSY Fax Error <Fax Card Modem Error> 134-211 134-211 (PL18.1.10) Fax Card parts error. (MODEM error) Restart Printer Replace the PWBA ESS. (REP18.1) XXXXXXXXXXXXXXX Over Heat <IOT Over Heat Forced Half Speed>...
Page 78: Error Code Fip
Chapter 2 Troubleshooting 2.3 Error Code FIP 2.3 Error Code FIP 2.3.1 Level 1 FIP FIP1.1 004-310 IOT Option Feeder I/F Failure Step Check and Action Parts considered to be the cause PWB ASSY OPT TRAY (PL10.1.5) PWBA MCU (PL18.2.2) HARNESS ASSY OP FDR (PL18.3.8) HARNESS ASSY FDR DRAWER 1 (PL10.1.18) Securely connect the...
Page 79: Fip1.2 005-110 Pickup Jam
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP1.2 005-110 PICKUP JAM 005-121 DADF JAM 005-124 Virtual JAM Step Check and Action Parts considered to be the cause DADF ASSY (PL21.1.1) KIT DADF PICK UP MODULE (PL21.1.95) PWBA ESS (PL18.1.2) Check the original document Use the correct Does the original document match the device specifica- Go to Step 2.
Page 80: Fip1.3 005-301 Dadf Cover Open
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP1.3 005-301 DADF Cover Open Step Check and Action Parts considered to be the cause DADF ASSY (PL21.1.1) PWBA ESS (PL18.1.2) Check the DADF Cover Close the DADF Go to Step 2. Is the DADF Cover closed properly? Cover properly Check connector connection Check the connection between the DADF ASSY and...
Page 81: Fip1.4 010-317 Fusing Unit Detached
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP1.4 010-317 Fusing Unit Detached 010-397 Fusing Unit Failure Step Check and Action Parts considered to be the cause FUSING UNIT (PL7.1.1) HARNESS ASSY FSR (PL18.3.9) HARNESS ASSY LV (PL18.3.5) PWB LVPS (PL18.1.5) PWBA MCU (PL18.2.2) Check the installation of the FUSING UNIT.
Page 82: Fip1.5 016-338 Wireless Option Error
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP1.5 016-338 Wireless Option Error 016-920/016-921/016-922 Wireless Setting Error Step Check and Action Parts considered to be the cause WIRELESS ADAPTER (PL18.1.17) PWBA ESS (PL18.1.2) Check the installation of the WIRELESS ADAPTER Is the Connector (P/J412) between the WIRELESS Reinstall the ADAPTER and the PWBA ESS free of broken/bent pins, Go to Step 2.
Page 83: Fip1.6 016-369 Ui Panel - Ess Communication Fail
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP1.6 016-369 UI Panel - ESS Communication Fail Step Check and Action Parts considered to be the cause CONSOLE ASSY (PL1.1.1) PWBA ESS (PL18.1.2) Check connector connection Check the connection between the CONSOLE ASSY Securely connect and the PWBA ESS.
Page 84: Fip1.7 024-371 Mcu - Ess Communication Fail
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP1.7 024-371 MCU - ESS Communication Fail Step Check and Action Parts considered to be the cause PWBA MCU (PL18.2.2) PWBA ESS (PL18.1.2) HARNESS ASSY ESS (PL18.3.3) Check connector connection Check the connection between the PWBA MCU Securely connect the and the PWBA ESS.
Page 85: Fip1.8 042-313 Lvps Fan Motor Failure
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP1.8 042-313 LVPS Fan Motor Failure Step Check and Action Parts considered to be the cause LVPS FAN (PL4.1.1) HARNESS ASSY LV (PL18.3.5) PWB LVPS (PL18.1.5) PWBA MCU (PL18.2.2) Check the LVPS FAN operation Replace the Execute the Diag Digital Output [042-003] to check the PWBA MCU.
Page 86: Fip1.9 042-330 Rear Fan Failure
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP1.9 042-330 Rear Fan Failure Step Check and Action Parts considered to be the cause Rear Fan [FAN SUB] (PL19.2.9) HARNESS ASSY REAR FAN (PL18.3.16) HARNESS ASSY LV (PL18.3.5) PWB LVPS (PL18.1.5) PWBA MCU (PL18.2.2) Check the Rear Fan [FAN SUB] operation Replace the Execute the Diag Digital Output [042-001] to check the...
Page 87: Fip1.10 042-700 Iot Over Heat Stop
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP1.10 042-700 IOT Over Heat Stop 092-661 IOT Environment Sensor Error Step Check and Action Parts considered to be the cause Temp. Sensor [HVPS] (PL18.2.5) Humi. Sensor [HVPS] (PL18.2.5) HARNESS ASSY HV (PL18.3.13) PWBA MCU (PL18.2.2) Check the heat source which can affect the device Remove the heat...
Page 88: Fip1.11 050-130 Iot Remain Zone Fusing Jam
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP1.11 050-130 IOT Remain Zone Fusing Jam 077-106 Exit On Jam 077-108 Exit Off early Jam 077-109 Exit Off Jam Step Check and Action Parts considered to be the cause ROLL ASSY EXIT (PL17.1.5) KIT PINCH ASSY L(PL17.1.6) KIT PINCH ASSY R(PL17.1.7) Heat Roll [FUSING UNIT] (PL7.1.1)
Page 89 Chapter 2 Troubleshooting 2.3 Error Code FIP Step Check and Action Check the REGI. CLUTCH operation Execute the Diag Digital Output [071-006] to check the Go to Step 8. Go to FIP2.8 operation of the REGI. CLUTCH. Is the REGI. CLUTCH operating normally? Check the operation of the DRIVE ASSY MAIN Replace the Execute the Diag Digital Output [071-001] to check the...
Page 90: Fip1.12 050-131 Iot Remain Zone Duplex Jam
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP1.12 050-131 IOT Remain Zone Duplex Jam 077-107 Duplex Regi On Jam Step Check and Action Parts considered to be the cause ROLL ASSY DUP (PL14.1.2) ROLL PINCH DUP (PL14.1.5) ROLL ASSY EXIT (PL17.1.5) KIT PINCH ASSY L(PL17.1.6) KIT PINCH ASSY R(PL17.1.7) Regi.
Page 91: Iot Zone Msi + T1 + T2 Jam
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP1.13 050-132 IOT Remain Zone Regi + MSI + T1 + T2 Jam 050-133 IOT Zone MSI + T1 + T2 Jam 050-134 IOT Zone MSI + T1 Jam 050-142 IOT Remain Zone Regi + MSI + T1 Jam Step Check and Action Parts considered to be the cause...
Page 92 Chapter 2 Troubleshooting 2.3 Error Code FIP Step Check and Action Check the operation of the SOLENOID FEED MSI Execute the Diag Digital Output [071-004] to check the Go to Go to Step 7. operation of the SOLENOID FEED MSI. FIP2.11 Is the SOLENOID FEED MSI operating normally? Check the CST FEED CLUTCH operation...
Page 93: Fip1.14 061-370 Iot Ros Failure
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP1.14 061-370 IOT ROS Failure Step Check and Action Parts considered to be the cause ROS ASSY (PL2.1.1) HARNESS ROS-MCU (PL2.1.2) HARNESS VIDEO (PL2.1.3) PWBA MCU (PL18.2.2) PWBA ESS (PL18.1.2) Check connector connection Securely connect the Check the connections between the ROS ASSY and HARNESS ROS-MCU...
Page 94: Scanner Error
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP1.15 062-311/ 062-320 / 062-321 / 062-322 / 062-360 / 062-371 / 062-393 Scanner Error Step Check and Action Parts considered to be the cause IIT ASSY (PL21.1.14) PWBA ESS (PL18.1.2) Check connector connection Connect the P/ Check the connection between the IIT ASSY and the Go to Step 2.
Page 95: Fip1.16 071-100 Iot Tray1 Misfeed Jam
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP1.16 071-100 IOT Tray1 Misfeed Jam Step Check and Action Parts considered to be the cause Tray 1 Feed Roll / Nudger Roll [FEEDER ASSY] (PL15.3.2) Tray 1 Retard Roll [HOLDER ASSY RETARD CST] (PL9.1.3) Regi.
Page 96: Fip1.17 072-100 Iot Tray2 Misfeed Jam
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP1.17 072-100 IOT Tray2 Misfeed Jam Step Check and Action Parts considered to be the cause Tray 2 Feed Roll / Nudger Roll [ROLL ASSY FEED] (PL10.2.13) (Option) Tray 2 Retard Roll [HOLDER ASSY RETARD CST] (PL10.3.3) (Option) Regi.
Page 97: Fip1.18 075-100 Msi Misfeed Jam
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP1.18 075-100 MSI Misfeed Jam Step Check and Action Parts considered to be the cause MSI Feed Roll / Nudger Roll [HOLDER ASSY PICK UP] (PL13.1.15) KIT RETARD ROLL MSI ASSY(PL13.2.98) Regi. Sensor [HVPS] (PL18.2.5) SOLENOID FEED MSI (PL13.1.5) DRIVE ASSY MAIN (PL3.1.1) PWBA MCU (PL18.2.2)
Page 98: Fip1.19 077-104 Regi. Off Jam
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP1.19 077-104 Regi. Off Jam Step Check and Action Parts considered to be the cause ROLL ASSY RUBBER (PL15.2.6) ROLL ASSY REGI PINCH (PL15.2.8) ROLL REGI PINCH (PL15.2.37) Transfer Unit [ROLL ASSY-TRANS CRU] (PL6.1.1) Drum Cartridge [XERO ASSY] (PL8.1.1) Regi.
Page 99: Fip1.20 077-300 Iot Cover Front Open
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP1.20 077-300 IOT Cover Front Open Step Check and Action Parts considered to be the cause KIT COVER ASSY FRONT (PL19.1.7) Front Interlock Switch [KIT LVPS] (PL18.1.99) HARNESS ASSY LV (PL18.3.5) PWB LVPS (PL18.1.5) PWBA MCU (PL18.2.2) Check the shape of the protruding portion of the KIT Replace the...
Page 100: Fip1.21 077-304 Iot Cover Rear Open
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP1.21 077-304 IOT Cover Rear Open Step Check and Action Parts considered to be the cause KIT COVER ASSY REAR (PL19.1.99) Rear Interlock Switch [HARNESS ASSY INTLK] (PL15.1.4) HARNESS ASSY LV (PL18.3.5) PWB LVPS (PL18.1.5) PWBA MCU (PL18.2.2) Check the shape of the protruding portion of the KIT Replace the...
Page 101: Fip1.22 077-312 Tray Configure Error
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP1.22 077-312 Tray Configure Error Step Check and Action Parts considered to be the cause PWB ASSY OPT TRAY (PL10.1.5) PWBA MCU (PL18.2.2) HARNESS ASSY OP FDR (PL18.3.8) HARNESS ASSY FDR DRAWER 1 (PL10.1.18) Change the Tray configura- Check the Tray configuration...
Page 102: Fip1.23 091-914 Iot Drum Communication Fail
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP1.23 091-914 IOT Drum Communication Fail 091-915 Drum CRUM Data Broken Fail 091-921 IOT Drum Detached 091-963 IOT Drum CRUM ID Error Step Check and Action Parts considered to be the cause Drum Cartridge [XERO ASSY] (PL8.1.1) CONNECTOR ASSY XERO (PL5.1.10) HARNESS ASSY XERO CRUM (PL18.3.12) PWBA MCU (PL18.2.2)
Page 103: Fip1.24 092-315 Atc Fail
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP1.24 092-315 ATC Fail Step Check and Action Parts considered to be the cause Drum Cartridge [XERO ASSY] (PL8.1.1) CONNECTOR ASSY XERO (PL5.1.10) HARNESS ASSY XERO CRUM (PL18.3.12) PWBA MCU (PL18.2.2) Check the installation of the Drum Cartridge Is the Drum Cartridge installed properly, with no foreign Reinstall the substances at the contact point between the ATC Sensor...
Page 104: Fip1.25 093-922 Toner Low Density
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP1.25 093-922 Toner Low Density Step Check and Action Parts considered to be the cause TONER CARTRIDGE (PL8.1.2) Drum Cartridge [XERO ASSY] (PL8.1.1) PWBA MCU (PL18.2.2) Check after reinstalling the TONER CARTRIDGE Remove the TONER CARTRIDGE, shake it a few times, Go to Step 2.
Page 105: Fip1.26 093-925 Toner Crum Error
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP1.26 093-925 Toner CRUM Error 093-926 Toner CRUM ID Error 093-928 Toner Type Error 093-973 Toner Detached Step Check and Action Parts considered to be the cause TONER CARTRIDGE (PL8.1.2) CONNECTOR ASSY-CRUM TONER (PL5.1.2) HARNESS ASSY XERO CRUM (PL18.3.12) PWBA MCU (PL18.2.2) Check the installation of the TONER CARTRIDGE...
Page 106: Fip1.27 116-316 Ess Dimm Slot Ram W/R Check Fail
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP1.27 116-316 ESS DIMM Slot RAM W/R Check Fail 116-320 ESS DIMM Slot RAM Error Step Check and Action Parts considered to be the cause KIT MEMORY (PL18.1.18) PWBA ESS (PL18.1.2) Check the installation of the KIT MEMORY Is the Connector (P/J401) between the KIT MEMORY and Reinstall the Go to Step 2.
Page 107: Level 2 Fip
Chapter 2 Troubleshooting 2.3 Error Code FIP 2.3.2 Level 2 FIP FIP2.1 EXIT SENSOR (PL17.1.1) Step Check and Action Parts considered to be the cause CHUTE ASSY EXIT (PL17.1.99) EXIT SENSOR (PL17.1.1) HARNESS ASSY SENS EXIT (PL18.3.15) PWBA MCU (PL18.2.2) Check for foreign substances in the EXIT SENSOR Detec- Remove the foreign sub-...
Page 108: Fip2.2 Regi. Sensor [Hvps] (Pl18.2.5)
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP2.2 Regi. Sensor [HVPS] (PL18.2.5) Step Check and Action Parts considered to be the cause ACTUATOR REGI (PL15.2.20) Regi. Sensor [HVPS] (PL18.2.5) HARNESS ASSY HV (PL18.3.13) PWBA MCU (PL18.2.2) Check for foreign substances in the Regi. Sensor [HVPS] Remove the Detector foreign sub-...
Page 109: Fip2.3 Cst No Paper Sensor [Hvps] (Pl18.2.5)
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP2.3 CST No Paper Sensor [HVPS] (PL18.2.5) Step Check and Action Parts considered to be the cause ACTUATOR NO PAPER TRAY (PL15.2.21) CST No Paper Sensor [HVPS] (PL18.2.5) HARNESS ASSY HV (PL18.3.13) PWBA MCU (PL18.2.2) Check for foreign substances in the CST No Paper Sensor Remove the [HVPS] Detector...
Page 110: Fip2.4 Msi No Paper Sensor [Hvps] (Pl18.2.5)
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP2.4 MSI No Paper Sensor [HVPS] (PL18.2.5) Step Check and Action Parts considered to be the cause ACTUATOR NO PAPER MSI (PL13.1.4) MSI No Paper Sensor [HVPS] (PL18.2.5) HARNESS ASSY HV (PL18.3.13) PWBA MCU (PL18.2.2) Check for foreign substances in the MSI No Paper Sensor Remove the [HVPS] Detector...
Page 111: Fip2.5 No Paper Sensor [Sensor Photo] (Pl10.2.2) (Option)
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP2.5 No Paper Sensor [SENSOR PHOTO] (PL10.2.2) (Option) Step Check and Action Parts considered to be the cause ACTUATOR NO PAPER (PL10.2.11) No Paper Sensor [SENSOR PHOTO] (PL10.2.2) HARNESS ASSY OP L COMP (PL10.2.3) PWBA ASSY OPT TRAY (PL10.1.5) Check for foreign substances in the No Paper Sensor Remove the...
Page 112: Fip2.6 Clutch Assy Exit (Pl3.1.6)
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP2.6 CLUTCH ASSY EXIT (PL3.1.6) Step Check and Action Parts considered to be the cause HOLDER ASSY DRIVE EXIT OUT (PL3.1.2) HOLDER ASSY DRIVE EXIT IN (PL3.1.3) CLUTCH ASSY EXIT (PL3.1.6) PWBA MCU (PL18.2.2) Check for foreign substances in the CLUTCH ASSY EXIT Remove the Drive Section...
Page 113: Fip2.7 Clutch Assy Invert (Pl3.1.7)
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP2.7 CLUTCH ASSY INVERT (PL3.1.7) Step Check and Action Parts considered to be the cause HOLDER ASSY DRIVE EXIT OUT (PL3.1.2) HOLDER ASSY DRIVE EXIT IN (PL3.1.3) CLUTCH ASSY INVERT (PL3.1.7) PWBA MCU (PL18.2.2) Check for foreign substances in the CLUTCH ASSY Remove the INVERT Drive Section...
Page 114: Fip2.8 Regi. Clutch (Pl15.2.4)
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP2.8 REGI. CLUTCH (PL15.2.4) Step Check and Action Parts considered to be the cause DRIVE ASSY MAIN (PL3.1.1) REGI. CLUTCH (PL15.2.4) PWBA MCU (PL18.2.2) Check for foreign substances in the REGI. CLUTCH Drive Remove the Section foreign sub-...
Page 115: Fip2.9 Cst Feed Clutch (Pl15.2.16)
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP2.9 CST FEED CLUTCH (PL15.2.16) Step Check and Action Parts considered to be the cause DRIVE ASSY MAIN (PL3.1.1) CST FEED CLUTCH (PL15.2.16) PWBA MCU (PL18.2.2) Check for foreign substances in the CST FEED CLUTCH Remove the Drive Section foreign sub-...
Page 116: Fip2.10 Clutch Assy Opt Feed (Pl10.1.8) (Option)
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP2.10 CLUTCH ASSY OPT FEED (PL10.1.8) (Option) Step Check and Action Parts considered to be the cause GEAR-OPT IDLER 250 (PL10.1.9) GEAR-OPT FEEDER 250 (PL10.1.10) CLUTCH ASSY OPT FEED (PL10.1.8) HARNESS ASSY OP L COMP (PL10.2.3) PWBA ASSY OPT TRAY (PL10.1.5) Check for foreign substances in the CLUTCH ASSY OPT Remove the...
Page 117: Fip2.11 Solenoid Feed Msi (Pl13.1.5)
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP2.11 SOLENOID FEED MSI (PL13.1.5) Step Check and Action Parts considered to be the cause GEAR SEGMENT MSI 1 (PL13.1.6) GEAR SEGMENT MSI 2 (PL13.1.7) SOLENOID FEED MSI (PL13.1.5) PWBA MCU (PL18.2.2) Check for foreign substances in the SOLENOID FEED MSI Remove the Drive Section foreign sub-...
Page 118: Fip2.12 Drive Assy Main (Pl3.1.1)
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP2.12 DRIVE ASSY MAIN (PL3.1.1) Step Check and Action Parts considered to be the cause DRIVE ASSY MAIN (PL3.1.1) HARNESS ASSY MAIN MOT (PL18.3.11) PWB LVPS (PL18.1.5) PWBA MCU (PL18.2.2) Check for foreign substances in the DRIVE ASSY MAIN Remove the Drive Section foreign sub-...
Page 119: Fip2.13 Motor Disp (Pl5.1.9)
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP2.13 MOTOR DISP (PL5.1.9) Step Check and Action Parts considered to be the cause DRIVE ASSY DISP (PL5.1.5) MOTOR DISP (PL5.1.9) HARNESS ASSY DISP MOT (PL18.3.10) PWBA MCU (PL18.2.2) Check for foreign substances in the MOTOR DISP Drive Remove the Section foreign sub-...
Page 120: Fip2.14 Motor-Assy Option (Pl10.1.19) (Option)
Chapter 2 Troubleshooting 2.3 Error Code FIP FIP2.14 MOTOR-ASSY OPTION (PL10.1.19) (Option) Step Check and Action Parts considered to be the cause GEAR-OPT IDLER 250 (PL10.1.9) GEAR-OPT FEEDER 250 (PL10.1.10) MOTOR-ASSY OPTION (PL10.1.19) HARNESS ASSY TRAY MOT (PL10.1.11) PWBA ASSY OPT TRAY (PL10.1.5) Check for foreign substances in the MOTOR-ASSY Remove the OPTION Drive Section...
Page 121: Other Fip
Chapter 2 Troubleshooting 2.4 Other FIP 2.4 Other FIP 2.4.1 Abnormal Noise FIP-N1 Abnormal Noise: When Power is Turned On Step Check and Action Parts considered to be the cause TONER CARTRIDGE (PL8.1.2) MOTOR DISP (PL5.1.9) DRIVE ASSY MAIN (PL3.1.1) Check the MOTOR DISP operation Execute the Diag Digital Output [093-001] to check the rotation of the MOTOR DISP.
Page 122: Fip-N2 Abnormal Noise: During Printing
Chapter 2 Troubleshooting 2.4 Other FIP FIP-N2 Abnormal Noise: During Printing Step Check and Action Parts considered to be the cause Rear Fan [FAN SUB] (PL19.2.9) LVPS FAN (PL4.1.1) SOLENOID FEED MSI (PL13.1.5) CST FEED CLUTCH (PL15.2.16) REGI. CLUTCH (PL15.2.4) Check the Rear Fan [FAN SUB] operation Execute the Diag Digital Output [042-001] to check the rotation of the Rear Fan [FAN SUB].
Page 123 Chapter 2 Troubleshooting 2.4 Other FIP Step Check and Action Check after replacing the SOLENOID FEED MSI Replace the SOLENOID FEED MSI. Go to Step 6. End of work. Does an abnormal noise occur while feeding paper from the MSI? Check after replacing the CST FEED CLUTCH Replace the CST FEED CLUTCH.
Page 124: Power Supply
Chapter 2 Troubleshooting 2.4 Other FIP 2.4.2 Power Supply FIP-P1 AC Power FIP Step Check and Action Parts considered to be the cause PWB LVPS (PL18.1.5) HARNESS ASSY INLET (PL18.3.1) Check the printer Go to FIP-P2 Is there any sound from the Motor when the Power Supply Go to Step 2.
Page 125: Fip-P2 Dc Power Fip
Chapter 2 Troubleshooting 2.4 Other FIP FIP-P2 DC Power FIP Step Parts considered to be the cause CONSOLE ASSY (PL1.1.1) PWBA ESS (PL18.1.2) PWB LVPS (PL18.1.5) PWBA MCU (PL18.2.2) Check the connection of the PWB LVPS connectors Remove the Power Cord and wait for one minute. Reinstall all of the connectors on the PWB LVPS.
Page 126 Chapter 3 Image Quality Troubleshooting...
Page 128 CONTENTS 3.1 Preface ........................3-1 3.1.1 Entry Chart for Image Quality Problems ..................3-1 3.1.2 Items to be Confirmed Before Going to Image Quality Troubleshooting ........3-2 3.2 Image Quality Troubleshooting...................3-3 IQ-1 The output is too light........................3-4 IQ-2 Toner smears or print comes off ....................3-7 IQ-3 Random spots/Blurred images.....................
Page 130: Preface
Chapter 3 Image Quality Troubleshooting 3.1 Preface 3.1 Preface 3.1.1 Entry Chart for Image Quality Problems Start Test Printing Is there a corresponding FIP? Remove TONER CARTRIDGE, shake it several times, and reinstall it. Carry out the corresponding troubleshooting. The trouble is restored? The trouble is restored? Replace TONER CARTRIDGE, Drum Cartridge, and FUSING UNIT...
Page 131: Items To Be Confirmed Before Going To Image Quality Troubleshooting
Chapter 3 Image Quality Troubleshooting 3.1 Preface 3.1.2 Items to be Confirmed Before Going to Image Quality Troubleshooting Image Quality Problems Taking firm steps to clarify image quality problems (streaks, color deterioration, and blanks) is required as one of the support items for an end user. To determine the cause of the print problem faced by the end user, first, confirm the following items to grasp the status of use by the end user.
Page 132: Image Quality Troubleshooting
Chapter 3 Image Quality Troubleshooting 3.2 Image Quality Troubleshooting 3.2 Image Quality Troubleshooting This section describes the following items. 「IQ-1 The output is too light」「IQ-2 Toner smears or print comes off」「IQ-3 Random spots/Blurred images」「IQ-4 The entire output is blank」「IQ-5 Streaks appear on the output」...
Page 133: The Output Is Too Light
Chapter 3 Image Quality Troubleshooting 3.2 Image Quality Troubleshooting IQ-1 The output is too light Possible causative parts - TONER CARTRIDGE (PL8.1.2) - Drum Cartridge [XERO ASSY] (PL8.1.1) - Transfer Unit [ROLL ASSY-TRANS CRU] (PL6.1.1) - MOTOR DISP (PL5.1.9) - ROS ASSY (PL2.1.1) - CONNECTOR ASSY XERO (PL5.1.10) - PWBA MCU (PL18.2.2) - HVPS (PL18.2.5)
Page 134 Go to step 9. 2 Replace the toner cartridges as necessary. Is the image printed correctly? Checking the TONER CARTRIDGE. Is the toner cartridges installed to the printer the FUJI XEROX Go to step 11. Go to step 10. toner? Set the Non-FUJI XEROX toner option to [off].
Page 135 Chapter 3 Image Quality Troubleshooting 3.2 Image Quality Troubleshooting Step Check and Action Check the installation of the Drum Cartridge. Reinstall the Is the Drum Cartridge installed properly, with no foreign sub- Drum Cartridge, Go to Step 22. stances at the contact point between the ATC Sensor in the then go to step Drum Cartridge and the CONNECTOR ASSY XERO? Replace the...
Page 136: Toner Smears Or Print Comes Off
Chapter 3 Image Quality Troubleshooting 3.2 Image Quality Troubleshooting IQ-2 Toner smears or print comes off Possible causative parts - Transfer Unit [ROLL ASSY-TRANS CRU] (PL6.1.1) - FUSING UNIT (PL7.1.1) - Drum Cartridge [XERO ASSY] (PL8.1.1) Step Check and Action Checking the printer environment.
Page 137 Chapter 3 Image Quality Troubleshooting 3.2 Image Quality Troubleshooting Step Check and Action Checking after replacing the FUSING UNIT. Replacing the FUSING UNIT. Is the image printed correctly? Start the operation after the FUSING UNIT has cooled End of work. Go to step 7.
Page 138: Random Spots/Blurred Images
Chapter 3 Image Quality Troubleshooting 3.2 Image Quality Troubleshooting IQ-3 Random spots/Blurred images Possible causative parts - IIT ASSY (PL21.1.14) - DADF ASSY (PL21.1.1) - Transfer Unit [ROLL ASSY-TRANS CRU] (PL6.1.1) - Drum Cartridge [XERO ASSY] (PL8.1.1) - FUSING UNIT (PL7.1.1) - HVPS (PL18.2.5) Step Check and Action...
Page 139 Chapter 3 Image Quality Troubleshooting 3.2 Image Quality Troubleshooting Step Check and Action Checking after replacing the Transfer Unit. Replace the Transfer Unit. End of work. Go to step 11. Is the image printed correctly? Clean up the Plate Spring BTR Checking the Transfer Unit for connection.
Page 140: The Entire Output Is Blank
Go to step 7. 2 Replace the toner cartridges as necessary. Is the image printed correctly? Checking the TONER CARTRIDGE. Is the toner cartridges installed to the printer the FUJI XEROX Go to step 9. Go to step 8. toner?
Page 141 Chapter 3 Image Quality Troubleshooting 3.2 Image Quality Troubleshooting Step Check and Action Set the Non-FUJI XEROX toner option to [off]. (Refer to [Non-Genuine] in [Maintenance] of [Admin Menu].) End of work. Go to step 9. Is the image printed correctly?
Page 142 Chapter 3 Image Quality Troubleshooting 3.2 Image Quality Troubleshooting Step Check and Action Checking after resetting the PWBA MCU. Reseat the PWBA MCU. End of work. Go to step 22. Is the image printed correctly? Checking after resetting the PWBA ESS. Reseat the PWBA ESS.
Page 143: Streaks Appear On The Output
Go to step 7. 2 Replace the toner cartridges as necessary. Is the image printed correctly? Checking the TONER CARTRIDGE. Is the toner cartridges installed to the printer the FUJI XEROX Go to step 9. Go to step 8. toner? Set the Non-FUJI XEROX toner option to [off].
Page 144 Chapter 3 Image Quality Troubleshooting 3.2 Image Quality Troubleshooting Step Check and Action Checking after resetting the Transfer Unit. Reseat the Transfer Unit. End of work. Go to step 10. Is the image printed correctly? Clean up the Plate Spring BTR Checking the Transfer Unit for connection.
Page 145: Part Or The Entire Output Is Black
Is the image printed correctly? erated. End of work. Checking the TONER CARTRIDGE. Is the toner cartridges installed to the printer the FUJI XEROX Go to step 7. Go to step 6. toner? Set the Non-FUJI XEROX toner option to [off].
Page 146 Chapter 3 Image Quality Troubleshooting 3.2 Image Quality Troubleshooting Step Check and Action Check the drum charge status. Cover the ROS ASSY window with a sheet of paper and per- Replace the form a test print. HVPS. (REP Go to step 10. Is the test print result black? 18.3) (If the drum is charged correctly, the test print result is white.)
Page 147: Pitched Black Dots
Chapter 3 Image Quality Troubleshooting 3.2 Image Quality Troubleshooting IQ-7 Pitched black dots Possible causative parts - IIT ASSY (PL21.1.14) - DADF ASSY (PL21.1.1) - Transfer Unit [ROLL ASSY-TRANS CRU] (PL6.1.1) - Drum Cartridge [XERO ASSY] (PL8.1.1) - FUSING UNIT (PL7.1.1) - HVPS (PL18.2.5) Step Check and Action...
Page 148 Chapter 3 Image Quality Troubleshooting 3.2 Image Quality Troubleshooting Step Check and Action Clean up the Spring BCR and Checking the Drum Cartridge for connection. Spring DB or Remove the Drum Cartridge. Replace the Go to step 10. Are the Spring BCR and Spring DB on HVPS dirty or HVPS (REP deformed? 18.3), then go to...
Page 149: Vertical Blanks
Chapter 3 Image Quality Troubleshooting 3.2 Image Quality Troubleshooting IQ-8 Vertical blanks Possible causative parts - IIT ASSY (PL21.1.14) - DADF ASSY (PL21.1.1) - Transfer Unit [ROLL ASSY-TRANS CRU] (PL6.1.1) - Drum Cartridge [XERO ASSY] (PL8.1.1) - FUSING UNIT (PL7.1.1) - ROS ASSY (PL2.1.1) Step Check and Action...
Page 150 Chapter 3 Image Quality Troubleshooting 3.2 Image Quality Troubleshooting Step Check and Action Ensure the light path is not covered. 1 Remove the Drum Cartridge, and check the light path, and then remove the shielding. 2 Re-install the Drum Cartridge. End of work.
Page 151: Ghosting
Chapter 3 Image Quality Troubleshooting 3.2 Image Quality Troubleshooting IQ-9 Ghosting Possible causative parts - Transfer Unit [ROLL ASSY-TRANS CRU] (PL6.1.1) - Drum Cartridge [XERO ASSY] (PL8.1.1) Step Check and Action Checking the error mode. Go to step 2. Go to step 3. Does the error occur only during copying? Checking the original.
Page 152 Chapter 3 Image Quality Troubleshooting 3.2 Image Quality Troubleshooting Step Check and Action Clean up the Plate Spring BTR Checking the Transfer Unit for connection. or Replace the Remove the Transfer Unit. Go to step 10. HVPS (REP Are the Plate Spring BTR on HVPS dirty or deformed? 18.3), then go to step 10.
Page 153: Light-Induced Fatigue
Chapter 3 Image Quality Troubleshooting 3.2 Image Quality Troubleshooting IQ-10 Light-induced fatigue Possible causative parts - Drum Cartridge [XERO ASSY] (PL8.1.1) Step Check and Action Check the light fatigue pattern using the Pitch Chart. Print the [Pitch Chart] in [Chart] in [Maintenance] of [Admin Menu].
Page 154: Fog
Then go to step Checking the TONER CARTRIDGE. Is the toner cartridges installed to the printer the FUJI XEROX Go to step 8. Go to step 9. toner? Set the Non-FUJI XEROX toner option to [off].
Page 155 Chapter 3 Image Quality Troubleshooting 3.2 Image Quality Troubleshooting Step Check and Action Execute the Clean Developer. (Refer to [Clean Developer] in [Maintenance] of [Admin End of work. Go to step 10. Menu].) Is the image printed correctly? Check the installation of the Drum Cartridge. Reinstall the Is the Drum Cartridge installed properly, with no foreign sub- Drum Cartridge,...
Page 156: Bead-Carry-Out (Bco)
Chapter 3 Image Quality Troubleshooting 3.2 Image Quality Troubleshooting IQ-12 Bead-Carry-Out (BCO) Possible causative parts - Drum Cartridge [XERO ASSY] (PL8.1.1) - HVPS (PL18.2.5) Step Check and Action Setting the altitude. Set the Altitude. - To set the altitude, use [Adjust Altitude] on the [Maintenance] End of work.
Page 157: Jagged Characters
Go to step 5. Smoothing] on the Advanced tab of the printer driver. Is the image printed correctly? Checking the TONER CARTRIDGE. Is the toner cartridges installed to the printer the FUJI XEROX Go to step 7. Go to step 6. toner? Set the Non-FUJI XEROX toner option to [off].
Page 158 Chapter 3 Image Quality Troubleshooting 3.2 Image Quality Troubleshooting Step Check and Action Checking after resetting the ROS ASSY. Replace the Reseat the ROS ASSY. End of work. ROS ASSY. Is the image printed correctly? (REP 2.1) 3-29...
Page 159: Banding
Chapter 3 Image Quality Troubleshooting 3.2 Image Quality Troubleshooting IQ-14 Banding Possible causative parts - Transfer Unit [ROLL ASSY-TRANS CRU] (PL6.1.1) - Drum Cartridge [XERO ASSY] (PL8.1.1) - FUSING UNIT (PL7.1.1) - ROS ASSY (PL2.1.1) - HVPS (PL18.2.5) Step Check and Action Checking the error mode.
Page 160 Chapter 3 Image Quality Troubleshooting 3.2 Image Quality Troubleshooting Step Check and Action Clean up the Spring BCR and Checking the Drum Cartridge for connection. Spring DB or Remove the Drum Cartridge. Replace the Go to step 9. Are the Spring BCR and Spring DB on HVPS dirty or HVPS (REP deformed? 18.3), then go to...
Page 161: Auger Mark
Go to step 2. 2 Replace the toner cartridges as necessary. Is the image printed correctly? Checking the TONER CARTRIDGE. Is the toner cartridges installed to the printer the FUJI XEROX Go to step 4. Go to step 3. toner? Set the Non-FUJI XEROX toner option to [off].
Page 162 Chapter 3 Image Quality Troubleshooting 3.2 Image Quality Troubleshooting Step Check and Action Replace the Check the CONNECTOR ASSY XERO. CONNECTOR Is the connection terminal of the CONNECTOR ASSY XERO ASSY XERO Go to Step 10. damaged? (REP 5.4), then go to step 10.
Page 163: Wrinkled/Stained Paper
Chapter 3 Image Quality Troubleshooting 3.2 Image Quality Troubleshooting IQ-16 Wrinkled/Stained paper Possible causative parts - ROLL ASSY RUBBER (PL15.2.6) - ROLL ASSY REGI PINCH (PL15.2.8) - ROLL REGI PINCH (PL15.2.37) - MSI Feed Roll / Nudger Roll [HOLDER ASSY PICK UP](PL13.1.15) - KIT RETARD ROLL MSI ASSY(PL13.2.98) - Tray 1 Feed Roll / Nudger Roll [FEEDER ASSY](PL15.3.2) - Tray 1 Retard Roll [HOLDER ASSY RETARD CST] (PL9.1.3)
Page 164 Chapter 3 Image Quality Troubleshooting 3.2 Image Quality Troubleshooting Step Check and Action Checking after resetting the Paper Cassette. Reseat the Paper Cassette. End of work. Go to step 11. Is the image printed correctly? Check the paper humidity conditioning effect. Load the unopened (or sealed and stored under humidity con- End of work.
Page 165: Damage On The Leading Edge Of Paper
Chapter 3 Image Quality Troubleshooting 3.2 Image Quality Troubleshooting IQ-17 Damage on the leading edge of paper Possible causative parts - ROLL ASSY RUBBER (PL15.2.6) - ROLL ASSY REGI PINCH (PL15.2.8) - ROLL REGI PINCH (PL15.2.37) - MSI Feed Roll / Nudger Roll [HOLDER ASSY PICK UP](PL13.1.15) - KIT RETARD ROLL MSI ASSY(PL13.2.98) - Tray 1 Feed Roll / Nudger Roll [FEEDER ASSY](PL15.3.2) - Tray 1 Retard Roll [HOLDER ASSY RETARD CST] (PL9.1.3)
Page 166 Chapter 3 Image Quality Troubleshooting 3.2 Image Quality Troubleshooting Step Check and Action Check the paper humidity conditioning effect. Load the unopened (or sealed and stored under humidity con- End of work. Go to step 11. trol) and recommended paper, and then perform a test print. Is the image printed correctly? Checking the side guides of the Paper Cassette.
Page 167: The Top And Side Margins Are Incorrect
Chapter 3 Image Quality Troubleshooting 3.2 Image Quality Troubleshooting IQ-18 The top and side margins are incorrect Possible causative parts - IIT ASSY (PL21.1.14) - DADF ASSY (PL21.1.1) - KIT DADF PICK UP MODULE (PL21.1.95) - Drum Cartridge [XERO ASSY] (PL8.1.1) - Transfer Unit [ROLL ASSY-TRANS CRU] (PL6.1.1) - ROS ASSY (PL2.1.1) Step...
Page 168: Images Are Skewed
Chapter 3 Image Quality Troubleshooting 3.2 Image Quality Troubleshooting IQ-19 Images are skewed Possible causative parts - IIT ASSY (PL21.1.14) - DADF ASSY (PL21.1.1) - KIT DADF PICK UP MODULE (PL21.1.95) - ROLL ASSY RUBBER (PL15.2.6) - ROLL ASSY REGI PINCH (PL15.2.8) - ROLL REGI PINCH (PL15.2.37) - Transfer Unit [ROLL ASSY-TRANS CRU] (PL6.1.1) - Heat Roll [FUSING UNIT] (PL7.1.1)
Page 169 Chapter 3 Image Quality Troubleshooting 3.2 Image Quality Troubleshooting Step Check and Action Is the image printed correctly? End of work. Go to step 13. Replace the cor- Check the paper feed rolls responding Are the paper feed rolls (the rolls that are listed among the paper feed rolls, Go to Step 15.
Page 171 Chapter 4 Disassembly / Assembly and Adjustment...
Page 173 Table of Contents 4.1 Preface ........................4-1 4.1.1 Precautions ............................. 4-2 4.1.2 Before starting service work......................4-3 4.1.3 General notes ..........................4-4 4.2 Removal / Replacement .....................4-6 REP1 UI ..............................4-6 REP1.1 CONSOLE MFP SEG2 (PL1.1.1) ..................4-6 REP2 ROS............................... 4-9 REP2.1 (SCC) ROS ASSY ZKR (PL2.1.1) ..................
Page 174 REP15.3 KIT ROLL ASSY FEED (PL9.1.97)..................4-81 REP15.4 KIT FEEDER ASSY (PL15.2.99) ..................4-83 REP17 Exit............................4-87 REP17.1 ROLL ASSY EXIT (PL17.1.4).................... 4-87 REP17.2 KIT PINCH ASSY L (PL17.1.6), KIT PINCH ASSY R (PL17.1.7)........4-89 REP17.3 CHUTE ASSY EXIT (PL17.1.99)..................4-91 REP18 Electrical ..........................
Page 175: Preface
It must never be disassembled or no individual internal parts of it must be replaced. Installation of any part other than the ones designated by Fuji Xerox Co. Ltd. shall be strictly prohibited because it cannot be guaranteed in quality and safety.
Page 176: Precautions
Chapter 4 Disassembly / Assembly and Adjustment 4.1 Preface 4.1.1 Precautions Follow the next precautions or the device could break down. Never remove the AC Harness. When replacing the parts, replace the parts by the provided parts unit. Do not remove and replace any parts other than the provided parts.
Page 177: Before Starting Service Work
Chapter 4 Disassembly / Assembly and Adjustment 4.1 Preface 4.1.2 Before starting service work  Start the procedure after turning off the power and removing the power cord from the outlet.  Wear an anti-static wrist band or the like whenever possible to remove static electricity of the human body.
Page 178: General Notes
Chapter 4 Disassembly / Assembly and Adjustment 4.1 Preface 4.1.3 General notes  [REP. X.Y "AAAAA"] at the top of the procedure means that the part name of an item which is removed or replaced is "AAAAA".  The string “(PL X.Y.Z)” suffixed to the part name in the procedure denotes that the part corre- sponds to the plate (PL) “X.Y”, item “Z”...
Page 179 Chapter 4 Disassembly / Assembly and Adjustment 4.1 Preface Figure 4-1 Printer...
Page 180: Removal / Replacement
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement 4.2 Removal / Replacement REP1 UI REP1.1 CONSOLE MFP SEG2 (PL1.1.1) [Removal] Open the KIT MSI COVER. Pull the TRAY ASSY MSI out of the printer. Remove the COVER FRONT TOP ALL AIO ASSY. (REP19.1) Remove the COVER ASSY WINDOW ESS LOW.
Page 181 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the KIT COVER SIDE L AIO ASSY. (REP19.6) Disengage the connector (P/J431) from the PWBA ESS AIO, pull the harness out of the hole on the HOUSING ESS, and then release the harness from the clamp fixed on the HOUSING ESS.
Page 182 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the COVER HINGE UI (PL19.1.25). Remove the two screws (silver, tapping, 8mm) that fix the CONSOLE MFP SEG2, release the harness from the harness guide on the frame, release the two bosses on the IIT frame from the holes, and then remove the CONSOLE MFP SEG2 from the printer.
Page 183: Rep2 Ros
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP2 ROS REP2.1 (SCC) ROS ASSY ZKR (PL2.1.1) [Removal] Open the KIT MSI COVER. Pull the TRAY ASSY MSI out of the printer. Remove the COVER FRONT TOP ALL AIO ASSY. (REP19.1) Remove the XERO ASSY.
Page 184 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Open the HOUSING ASSY CRUM, and disengage the connector (P/J253). 4-10...
Page 185 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Release the harness from the harness guide installed on the HOUSING MCU (PL18.1.8). Remove the two screws (silver, M3, 6mm) that fix the HOUSING MCU (PL18.1.8). 4-11...
Page 186 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Rotate the HOUSING MCU (PL18.1.8) to the arrow direction, release the hook, and then remove the HOUSING MCU from the printer. 4-12...
Page 187 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the three screws (silver, flanged, 10mm) that fix the ROS ASSY ZKR, disengage the connector (P/J502), and then remove the ROS ASSY ZKR from the printer. 4-13...
Page 188 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement [Replacement] NOTE When closing the HOUSING ASSY CRUM, ensure that the SPRING CRUM is installed correctly as shown in the figure. 4-14...
Page 189: Rep3 Drive
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP3 Drive REP3.1 (SCC) DRIVE ASSY MAIN LM (PL3.1.1) [Removal] Open the KIT MSI COVER. Pull the TRAY ASSY MSI out of the printer. Remove the COVER FRONT TOP ALL AIO ASSY. (REP19.1) Remove the COVER ASSY WINDOW ESS LOW.
Page 190 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the PWBA ESS AIO. (REP18.1) Remove the FUSING UNIT (110 / 220 IBG). (REP7.1) Pull the harness out of the hole on the HOUSING ESS. Disengage the relay connector from the HOUSING ESS. Remove the harness clamp from the HOUSING ESS.
Page 191 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the six screws (silver, M3, 6mm) and the one screw (silver, M3) that fix the HOUSING ESS, release the two tabs from the frame, and then remove the HOUSING ESS from the printer. 4-17...
Page 192 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Move the KIT AC INLET (110 / 220) (PL18.2.99) and the harness guide slightly toward you. Remove the four screws (silver, tapping, 8mm) that fix the DRIVE ASSY MAIN, and then remove the DRIVE ASSY MAIN from the printer.
Page 193: Rep3.2 (Scc) Clutch Assy Exit T21 (Pl3.1.6)
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP3.2 (SCC) CLUTCH ASSY EXIT T21 (PL3.1.6) [Removal] Open the KIT MSI COVER. Pull the TRAY ASSY MSI out of the printer. Remove the COVER FRONT TOP ALL AIO ASSY. (REP19.1) Remove the COVER ASSY WINDOW ESS LOW.
Page 194 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the XERO ASSY. (REP8.1) Remove the PWBA ESS AIO. (REP18.1) Remove the FUSING UNIT (110 / 220 IBG). (REP7.1) Pull the harness out of the hole on the HOUSING ESS. Disengage the relay connector from the HOUSING ESS.
Page 195 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the six screws (silver, M3, 6mm) and the one screw (silver, M3) that fix the HOUSING ESS, release the two tabs from the frame, and then remove the HOUSING ESS from the printer.S from the printer.
Page 196 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Release the hook that fixes the HARNESS ASSY FUSING (PL18.2.9) from above, and then move the HARNESS ASSY FUSING in the arrow direction. Disengage the connector (P/J101) from the HARNESS ASSY FUSING (PL18.2.9). 4-22...
Page 197 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Release the four hooks that fix the FRAME TOP MSI (PL13.1.3), and then remove the FRAME Remove the COVER MCU (PL18.1.5) by releasing the hook, disengage the connector (P/J17) from the PWBA MCU, and then release the harness of the CLUTCH ASSY EXIT from the har- ness guide.
Page 198 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the two screws (silver, tapping, 8mm) that fix the HOLDER ASSY DRIVE EXIT OUT, release the harness from the harness guide installed on the HOLDER ASSY DRIVE EXIT OUT, and then remove the HOLDER ASSY DRIVE EXIT OUT by releasing the hook.
Page 199 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Release the hook that fixes the GEAR E3 from the HOLDER ASSY DRIVE EXIT OUT, remove the GEAR E3 and GEAR E3 Z, and then remove the CLUTCH ASSY EXIT. 4-25...
Page 200 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement [Replacement] NOTE When installing the HOLDER ASSY DRIVE EXIT OUT, fit the D-shaped shaft of the HOLDER ASSY DRIVE EXIT IN with the D-shaped hole of the CLUTCH ASSY EXIT. 4-26...
Page 201 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement NOTE When installing the FRAME TOP MSI (PL13.1.3), ensure that the ACTUATOR NO PAPER MSI (PL13.1.4) coupled with the FRAME TOP MSI fits into the hole on the printer. 4-27...
Page 202: Rep3.3 (Scc) Clutch Assy Invert T24 (Pl3.1.7)
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP3.3 (SCC) CLUTCH ASSY INVERT T24 (PL3.1.7) [Removal] Open the KIT MSI COVER. Pull the TRAY ASSY MSI out of the printer. Remove the COVER FRONT TOP ALL AIO ASSY. (REP19.1) Remove the COVER ASSY WINDOW ESS LOW.
Page 203 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the COVER ASSY TOP AIO LOW. (REP19.5) Remove the XERO ASSY. (REP8.1) Remove the PWBA ESS AIO. (REP18.1) Pull the harness out of the hole on the HOUSING ESS. Disengage the relay connector from the HOUSING ESS.
Page 204 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the six screws (silver, M3, 6mm) and the one screw (silver, M3) that fix the HOUSING ESS, release the two tabs from the frame, and then remove the HOUSING ESS from the printer.S from the printer.
Page 205 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Release the four hooks that fix the FRAME TOP MSI (PL13.1.3), and then remove the FRAME TOP MSI from the printer. Remove the COVER MCU (PL18.1.5) by releasing the hook, disengage the connector (P/J16) from the PWBA MCU, and then release the harness of the CLUTCH ASSY INVERT T24 from the harness guide.
Page 206 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the one screw (silver, tapping, 8mm) that fixes the HOLDER ASSY DRIVE EXIT IN, and then remove the HOLDER ASSY DRIVE EXIT IN from the printer. 4-32...
Page 207 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Release the harness from the harness guide installed on the HOLDER ASSY DRIVE EXIT IN. Release the hook on the shaft of the GEAR E5, and then remove the CLUTCH ASSY INVERT T24.
Page 208 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement [Replacement] NOTE When installing the HOLDER ASSY DRIVE EXIT OUT, fit the D-shaped shaft of the HOLDER ASSY DRIVE EXIT IN with the D-shaped hole of the CLUTCH ASSY EXIT. 4-34...
Page 209 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement NOTE When installing the FRAME TOP MSI (PL13.1.3), ensure that the ACTUATOR NO PAPER MSI (PL13.1.4) coupled with the FRAME TOP MSI fits into the hole on the printer. 4-35...
Page 210: Rep5 Dispenser
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP5 Dispenser REP5.1 HOUSING ASSY CRUM (PL5.1.1) [Removal] Open the COVER FRONT TOP ALL AIO ASSY (PL19.1.17). Remove the XERO ASSY. (REP8.1) Release the hook that retains the HOUSING ASSY CRUM, and then release the connector (P/J 253) of the harness connected to the HOUSING ASSY CRUM.
Page 211 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Release one boss of the HOUSING ASSY CRUM from the hole on the HOUSING MCU (PL18.1.8), and then remove the HOUSING ASSY CRUM from the printer. 4-37...
Page 212 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement [Replacement] NOTE When closing the HOUSING ASSY CRUM, confirm that the SPRING is installed as shown in the fig- ure. 4-38...
Page 213 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP5.2 DRIVE ASSY DISP (PL5.1.5) [Removal] Open the KIT MSI COVER. Pull the TRAY ASSY MSI out of the printer. Remove the COVER FRONT TOP ALL AIO ASSY. (REP19.1) Remove the COVER ASSY WINDOW ESS LOW.
Page 214 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the five screws (silver, tapping, 8mm) that fix the CHASISS MFP R, release the hole on the CHASISS MFP R from the boss on the frame, and then remove the CHASISS MFP R from the printer.
Page 215 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement From the RIGHT LINK, release the hook on the CONNECTOR LINK that fixes the LINK COVER, and then remove the LINK COVER. Release the RIGHT LINK from the hook on the printer, and then remove the RIGHT LINK. 4-41...
Page 216 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the two screws (silver, tapping, 10mm), that fix the DRIVE ASSY DISP, release the one boss, and then remove the DRIVE ASSY DISP. 4-42...
Page 217: Rep5.3 (Scc) Motor Disp N (Pl5.1.9)
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP5.3 (SCC) MOTOR DISP N (PL5.1.9) [Removal] Open the KIT MSI COVER. Pull the TRAY ASSY MSI out of the printer. Remove the COVER FRONT TOP ALL AIO ASSY. (REP19.1) Remove the KIT COVER ASSY REAR AIO.
Page 218 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Open the HOUSING ASSY CRUM, and disengage the connector (P/J253). 4-44...
Page 219 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Release the harness from the harness guide installed on the HOUSING MCU (PL18.1.8). Remove the two screws (silver, M3, 6mm) that fix the HOUSING MCU (PL18.1.8), release the hook, and then remove the HOUSING MCU from the printer. 4-45...
Page 220 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Disengage the connector (P/J111) of the harness connected to the MOTOR DISP N. Remove the one screw (silver, tapping, 8mm) that fixes the MOTOR DISP N, rotate the MOTOR DISP N counterclockwise, and remove it toward you.
Page 221 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement [Replacement] NOTE When installing the MOTOR DISP N, secure the MOTOR DISP N and WIRE EARTH together with the screw. 4-47...
Page 222: Rep5.4 Connector Assy Xero (Pl5.1.10)
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP5.4 CONNECTOR ASSY XERO (PL5.1.10) [Removal] Open the COVER FRONT TOP ALL AIO ASSY (PL19.1.17). Remove the XERO ASSY. (REP8.1) Release the hook that fixes the CONNECTOR ASSY XERO, disengage the connector (P/J254) from the CONNECTOR ASSY XERO, and then remove the CONNECTOR ASSY XERO.
Page 223: Rep6 Transfer
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP6 Transfer REP6.1 ROLL ASSY-TRANS CRU (PL6.1.1) [Removal] Open the KIT COVER ASSY REAR AIO. Release the two hooks that fix the ROLL ASSY-TRANS CRU, and remove the ROLL ASSY- TRANS CRU by rotating it in the arrow direction.
Page 224: Rep7 Fusing
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP7 Fusing REP7.1 (SCC) KIT FUSING UNIT 110V / 220V (PL7.1.99) [Removal] Open the KIT COVER ASSY REAR AIO. Rotate the two levers that lock the FUSING UNIT (110V / 220V) in the arrow direction to unlock the FUSING UNIT, and remove the FUSING UNIT.
Page 225: Rep8 Xerographics
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP8 Xerographics REP8.1 XERO ASSY (PL8.1.1) NOTE Take care not to touch the drum of the HSG ASSY XERO HIGH. Also take care not to contact dirt or dust. [Removal] Open the COVER FRONT TOP ALL AIO ASSY (PL19.1.97).
Page 226 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement 4-52...
Page 227: Rep9 Tray
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP9 Tray REP9.1 KIT RETARD ASSY ROLL (PL9.1.99) [Removal] Pull the CASSETTE ASSY 250 IOT (PL9.1.1) out of the printer. Release the one hook that fixes the KIT RETARD ASSY ROLL, and then rotate the KIT RETARD ASSY ROLL in the arrow direction.
Page 228: Rep10 Option Tray
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP10 Option Tray REP10.1 FEEDER ASSY OPT 250 (PL10.1.1) [Removal] Open the KIT MSI COVER. Pull the TRAY ASSY MSI out of the printer. Pull the CASSETTE ASSY 250 IOT (PL9.1.1) out of the printer. Remove the TRAY ASSY 250 IOT.
Page 229 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Release the two KIT SCREW LOCKs (PL10.11.98) that fix the FEEDER ASSY OPT 250. Release the five bosses on the FEEDER ASSY OPT 250 from the holes on the IOT, and then separate the IOT upward from the FEEDER ASSY OPT 250.
Page 230: Rep10.2 Cover-Side L Opt 250 Mat (Pl10.1.2)
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP10.2 COVER-SIDE L OPT 250 MAT (PL10.1.2) [Removal] Remove the TRAY ASSY 250 IOT. (REP10.5) Remove the FEEDER ASSY OPT 250. (REP10.1) Remove the one screw (silver, tapping, 8mm) that fixes the COVER-SIDE L OPT 250 MAT, release the two hooks from the holes, and then remove the COVER-SIDE L OPT 250 MAT.
Page 231 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP10.3 (SCC) PWBA ASSY OPT TRAY (PL10.1.5) [Removal] Remove the TRAY ASSY 250 IOT. (REP10.5) Remove the FEEDER ASSY OPT 250. (REP10.1) Remove the COVER-SIDE L OPT 250 MAT. (REP10.2) Disengage all connectors from the PWBA ASSY OPT TRAY.
Page 232: Rep10.4 Cover-Side R Opt 250 Aio Mat (Pl10.1.13)
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP10.4 COVER-SIDE R OPT 250 AIO MAT (PL10.1.13) [Removal] Remove the TRAY ASSY 250 IOT. (REP10.5) Remove the FEEDER ASSY OPT 250. (REP10.1) Remove the one screw (silver, tapping, 8mm) that fixes the COVER-SIDE R OPT 250 AIO MAT, release the three hooks from the holes, and then remove the COVER-SIDE R OPT 250 AIO MAT.
Page 233: Rep10.5 Tray Assy 250 Iot (Pl10.1.15)
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP10.5 TRAY ASSY 250 IOT (PL10.1.15) [Removal] Pull the TRAY ASSY 250 IOT out of the FEEDER ASSY-OPT 250 MAIN. 4-59...
Page 234: Rep10.6 Cover-Rear Opt 250 Mat (Pl10.1.17)
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP10.6 COVER-REAR OPT 250 MAT (PL10.1.17) [Removal] Remove the TRAY ASSY 250 IOT. (REP10.5) Remove the FEEDER ASSY OPT 250. (REP10.1) Remove the COVER-SIDE L OPT 250 MAT. (REP10.2) Remove the COVER-SIDE R OPT 250 AIO MAT.
Page 235 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP10.7 (SCC) MOTOR-ASSY OPTION (PL10.1.19) [Removal] Remove the TRAY ASSY 250 IOT. (REP10.5) Remove the FEEDER ASSY OPT 250. (REP10.1) Remove the COVER-SIDE L OPT 250 MAT. (REP10.2) Disengage the connector (P/J4221) from the MOTOR-ASSY OPTION. Remove the three screws (silver, tapping, 8mm) that fix the MOTOR-ASSY OPTION ASSY, and then remove the MOTOR-ASSY OPTION ASSY.
Page 236 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the three screws (silver, M3, 4mm) that fix the MOTOR-ASSY OPTION, and then remove the MOTOR-ASSY OPTION from the MOTOR BRACKET. 4-62...
Page 237: Rep10.8 Feeder Assy-Opt 250 Main (Pl10.1.20)
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP10.8 FEEDER ASSY-OPT 250 MAIN (PL10.1.20) [Removal] Remove the TRAY ASSY 250 IOT. (REP10.5) Remove the FEEDER ASSY OPT 250. (REP10.1) Remove the COVER-SIDE L OPT 250 MAT. (REP10.2) Remove the CLUTCH ASSY OPT FEED.
Page 238: Rep10.9 Clutch Assy Opt Feed (Pl10.1.8)
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP10.9 CLUTCH ASSY OPT FEED (PL10.1.8) [Removal] Remove the TRAY ASSY 250 IOT. (REP10.5) Remove the FEEDER ASSY OPT 250. (REP10.1) Remove the COVER-SIDE L OPT 250 MAT. (REP10.2) Remove the MOTOR-ASSY OPTION.
Page 239: Rep10.10 Roll Assy Feed (Pl10.2.13)
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP10.10 ROLL ASSY FEED (PL10.2.13) [Removal] Remove the TRAY ASSY 250 IOT. (REP10.5) Remove the FEEDER ASSY OPT 250. (REP10.1) Remove the hook that fixes the ROLL ASSY FEED, and then remove the ROLL ASSY FEED. 4-65...
Page 240: Rep13 Msi
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP13 MSI REP13.1 KIT MSI COVER (PL13.22.99), KIT RETARD ROLL MSI ASSY (PL13.22.98) [Removal] Open the KIT MSI COVER. Pull the TRAY ASSY MSI out of the printer. 4-66...
Page 241 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Release the hook that fixes the KIT RETARD PAD MSI ASSY to the KIT MSI FRAME ASSY, and then remove the KIT RETARD PAD MSI ASSY by rotating it in the arrow direction. Release the hole on the KIT MSI COVER from the boss on the KIT MSI FRAME ASSY, and then remove the KIT MSI COVER.
Page 242: Rep14 Duplex
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP14 Duplex REP14.1 CHUTE ASSY-DUP (PL14.1.12) [Removal] Remove the ROLL ASSY-TRANS CRU. (REP6.1) Remove the KIT COVER ASSY REAR AIO. (REP19.7) Remove the one screw (silver, tapping, 8mm) that fixes the SPRING EARTH DTS OUT to KIT COVER ASSY REAR AIO, and then remove the SPRING EARTH DTS OUT from the KIT COVER ASSY REAR AIO.
Page 243 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement [Replacement] NOTE When installing the SPRING EARTH DTS OUT, ensure that it is positioned above the SPRING EARTH DTS on the CHUTE ASSY-DUP. 4-69...
Page 244: Rep15 Registration
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP15 Registration REP15.1 (SCC) TRANSPORT ASSY-REGI FDR LOW (PL15.1.6) [Removal] Open the KIT MSI COVER. Pull the TRAY ASSY MSI out of the printer. Remove the COVER FRONT TOP ALL AIO ASSY. (REP19.1) Remove the XERO ASSY.
Page 245 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the KIT COVER SIDE L AIO ASSY. (REP19.6) Remove the PWBA ESS AIO. (REP18.1) Remove the FUSING UNIT (110 / 220 IBG). (REP7.1) Pull the CASSETTE ASSY 250 IOT (PL9.1.1) out of the printer. Remove the DRIVE ASSY MAIN.
Page 246 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Release the four hooks that fix the FRAME TOP MSI (PL13.1.3), and then remove the FRAME TOP MSI from the printer. Remove the COVER MCU (PL18.1.5) by releasing the hook, disengage the connectors (P/J12) (P/J14) from the PWBA MCU, and then release the harness of the TRANSPORT ASSY-REGI FDR LOW from the harness guide.
Page 247 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the one screw (silver, tapping, 8mm) that fixes the SOLENOID FEED MSI (PL13.1.5), and then remove the SOLENOID FEED MSI. Remove the GEAR SEGMENT MSI 1 (PL13.1.6) and GEAR SEGMENT MSI 2 (PL13.1.7). Release the SPRING FEED MSI (PL13.1.11) from the ARM LIFTER MSI (PL13.1.9), and then remove the ARM LIFTER MSI.
Page 248 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement [Replacement] NOTE When installing the ARM LIFTER MSI (PL13.1.9), ensure that SPRING FEED MSI (PL13.1.11) is in place. 4-74...
Page 249 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement NOTE When installing the GEAR SEGMENT MSI 1 and GEAR SEGMENT MSI 2, fit the bosses on the GEAR SEGMENT MSI 1 into the holes on the GEAR SEGMENT MSI 2. 4-75...
Page 250 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement NOTE When installing the FRAME TOP MSI (PL13.1.3), ensure that the ACTUATOR NO PAPER MSI (PL13.1.4) coupled with the FRAME TOP MSI fits into the hole on the printer. 4-76...
Page 251: Rep15.2 Interlock Sw Assy Rear (Pl15.1.97)
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP15.2 INTERLOCK SW ASSY REAR (PL15.1.97) [Removal] Open the KIT MSI COVER. Pull the TRAY ASSY MSI out of the printer. Remove the COVER FRONT TOP ALL AIO ASSY. (REP19.1) Remove the COVER ASSY WINDOW ESS LOW.
Page 252 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Disengage the relay connector from the HOUSING ESS. Remove the harness clamp from the HOUSING ESS. 4-78...
Page 253 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Release the six screws (silver, M3, 6mm) and the one screw (silver, M4) that fix the HOUSING ESS, and then remove the HOUSING ESS. 4-79...
Page 254 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Disengage the connector (P/J230) from the PWB LVPS, release the harness from the harness guide fixed on the printer, and then pull the harness out of the hole on the printer. Remove the one screw (silver, tapping, 8mm) that fixes the INTERLOCK SW ASSY REAR, release the two hooks, and then remove the INTERLOCK SW ASSY REAR by releasing the boss on the CHUTE REGI OUT (PL15.1.9) from the hole.
Page 255: Rep15.3 Kit Roll Assy Feed (Pl9.1.97)
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP15.3 KIT ROLL ASSY FEED (PL9.1.97) [Removal] Open the KIT MSI COVER. Pull the TRAY ASSY MSI out of the printer. Remove the KIT COVER ASSY REAR AIO. (REP19.7) 4-81...
Page 256 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement While raising the ACTUATOR NO PAPER TRAY, release the two hooks that fix the KIT FEEDER ASSY, and then pull down the KIT FEEDER ASSY toward you. Remove the BRACKET NUDGER AD. Remove the KIT ROLL ASSY FEED by releasing the hook that fix it to the printer.
Page 257 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP15.4 KIT FEEDER ASSY (PL15.2.99) [Removal] Open the KIT MSI COVER. Pull the TRAY ASSY MSI out of the printer. Remove the COVER FRONT TOP ALL AIO ASSY. (REP19.1) Remove the COVER ASSY WINDOW ESS LOW.
Page 258 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the FUSING UNIT (110 / 220 IBG). (REP7.1) Pull the CASSETTE ASSY 250 IOT (PL9.1.1) out of the printer. Remove the DRIVE ASSY MAIN. (REP3.1) Remove the HVPS. (REP18.3) Remove the INTERLOCK SW ASSY REAR.
Page 259 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the TRANSPORT ASSY-REGI FDR LOW. (REP15.1) Remove the KIT ROLL ASSY FEED. (REP15.3) Turn the TRANSPORT ASSY ?REGI FDR LOW upside down, remove the E-RING that fixes the CLUTCH ASSY (PL15.1.16), and then remove the CLUTCH ASSY (PL15.1.16) and BEARING NUDGER (PL15.1.17).
Page 260 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement [Replacement] NOTE When installing the KIT FEEDER ASSY, ensure that the ACTUATOR NO PAPER TRAY (PL15.1.25) is positioned as shown in the figure. 4-86...
Page 261: Rep17 Exit
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP17 Exit REP17.1 ROLL ASSY EXIT (PL17.1.4) [Removal] Open the KIT MSI COVER. Pull the TRAY ASSY MSI out of the printer. Remove the COVER FRONT TOP ALL AIO ASSY. (REP19.1) Remove the KIT COVER ASSY REAR AIO.
Page 262 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the CHUTE ASSY EXIT. (REP17.3) Turn the CHUTE ASSY EXIT upside down, release the hook that fixes the GEAR EXIT (PL17.1.2), and then remove the GEAR EXIT (PL17.1.2). Release the hook that fixes the BEARING EXIT (PL17.1.4), and then remove the ROLL ASSY EXIT.
Page 263: Rep17.2 Kit Pinch Assy L (Pl17.1.6), Kit Pinch Assy R (Pl17.1.7)
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP17.2 KIT PINCH ASSY L (PL17.1.6), KIT PINCH ASSY R (PL17.1.7) [Removal] Open the KIT MSI COVER. Pull the TRAY ASSY MSI out of the printer. Remove the COVER FRONT TOP ALL AIO ASSY. (REP19.1) Remove the KIT COVER ASSY REAR AIO.
Page 264 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the COVER ASSY TOP AIO LOW. (REP19.5) Remove the CHUTE ASSY EXIT. (REP17.3) Release the hook that fixes the KIT PINCH ASSY L and KIT PINCH ASSY R, and then remove the KIT PINCH ASSY L and KIT PINCH ASSY R.
Page 265 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP17.3 CHUTE ASSY EXIT (PL17.1.99) [Removal] Open the KIT MSI COVER. Pull the TRAY ASSY MSI out of the printer. Remove the COVER FRONT TOP ALL AIO ASSY. (REP19.1) Remove the KIT COVER ASSY REAR AIO.
Page 266 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the two screws (silver, M3, 6mm) that fix the CHUTE ASSY EXIT, and then release the boss from the hole. Disengage the connector (P/J271) from the EXIT SENSOR (PL17.1.1), and then remove the CHUTE ASSY EXIT from the printer.
Page 267 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement [Replacement] NOTE When installing the CHUTE ASSY EXIT, confirm that the end of the SPRING EARTH SENSOR (PL17.1.3) is in contact with the plate on the frame. 4-93...
Page 268: Rep18 Electrical
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP18 Electrical REP18.1 (SCC) (ISC) PWBA ESS AIO (PL18.1.2) [Removal] NOTE Do not replace the PWBA MCU and PWBA ESS at the same time. When replacing them at the same time, an error occurs and the machine does not work properly. When replacing them, replace or check the PWBA ESS first and turn on, and then turn off and replace the PWBA MCU.
Page 269 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Pull the TRAY ASSY MSI out of the printer. Remove the COVER FRONT TOP ALL AIO ASSY. (REP19.1) Remove the COVER ASSY WINDOW ESS LOW. (REP19.2) Remove the KIT COVER ASSY REAR AIO. (REP19.7) Remove the KIT COVER SIDE L AIO ASSY.
Page 270 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Release the two hooks that fix the GUARD-FAX (PL18.1.18), and then remove the GUARD-FAX. Remove the two screws (silver, M3, 6mm) that fix the PWB ASSY FAX (PL18.1.19), disengage the connector (P/J802) from the PWBA ESS AIO, and then remove the PWB ASSY FAX (PL18.1.19).
Page 271 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the four screws (silver, M3, 6mm) that fix the PLATE ESS TOP, and then remove the PLATE ESS TOP. Disengage the connector (P/J413) from the PWBA ESS AIO. Disengage all connectors from the PWBA ESS AIO.
Page 272 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the one screw (silver, M3, 6mm) that fixes the EARTH WIRE, and then remove the EARTH WIRE. Remove the eight screws (silver, M3, 6mm) that fix the PWBA ESS AIO, and then remove the PWBA ESS AIO.
Page 273 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement [Removal] NOTE When replacing to the new PWBA ESS AIO, perform the following operations. - Remove the EEPROM U71 (left) and U72 (right) from the circuit board before replacement and install it to the new one.
Page 274: Rep18.2 (Scc) Pwba Mcu (Pl18.2.2)
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP18.2 (SCC) PWBA MCU (PL18.2.2) [Removal] NOTE Do not replace the PWBA MCU and PWBA ESS at the same time. When replacing them at the same time, an error occurs and the machine does not work properly. When replacing them, replace or check the PWBA ESS first and turn on, and then turn off and replace the PWBA MCU.
Page 275 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Pull the TRAY ASSY MSI out of the printer. Remove the COVER FRONT TOP ALL AIO ASSY. (REP19.1) Remove the XERO ASSY. (REP8.1) 4-101...
Page 276 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the COVER MCU (PL18.1.5) by releasing the hook. Disengage all connectors from the PWB MCU. Remove the four screws (silver, M3, 6mm) that fix the PWB MCU to the printer, and then remove the PWB MCU.
Page 277 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement NOTE Use caution not to confuse connectors having the same number of pins.The color of the connectors (P/J12) are white.The color of the connectors (P/J15) are black. [Replacement] NOTE When replacing a PWBA MCU, make sure to use a brand-new PWBA MCU.
Page 278: Rep18.3 (Scc) Hvps (Pl18.2.5)
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP18.3 (SCC) HVPS (PL18.2.5) NOTE Always wear a wrist band during servicing the PWB for protect from the damage by the static electricity. Open the KIT MSI COVER. Pull the TRAY ASSY MSI out of the printer. Remove the COVER FRONT TOP ALL AIO ASSY.
Page 279 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Disengage the connector (P/J261) from the HVPS, remove the seven screws (silver, tapping, 8mm) that fix the HVPS, release the two bosses on the frame from the holes on the HVPS, and then remove the HVPS.
Page 280 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement [Replacement] NOTE When installing the HVPS, confirm that the ends of the three conductive springs provided on the frame are in contact with the terminals on the board, and that the two SENSORs on the HVPS is cor- rectly aligned with the SHUTTER SENSOR REG.
Page 281: Rep18.4 (Scc) Pwb Lvps 110V / 220V (Pl18.1.5)
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP18.4 (SCC) PWB LVPS 110V / 220V (PL18.1.5) NOTE Always wear a wrist band during servicing the PWB for protect from the damage by the static electricity. [Removal] Open the KIT MSI COVER. Pull the TRAY ASSY MSI out of the printer.
Page 282 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Disengage all connectors from the PWB LVPS. Remove the eight screws (silver, M3, 6mm) that fix the PWB LVPS, and then remove the PWB LVPS. Remove the two screws (silver, tapping, 8mm) that fix the BLACKET INTERLOCK SWITCH to the printer, and then remove the PWB BRKT INTERLOCK SWITCH(PL18.1.13).
Page 283: Rep18.5 Pwb Assy Front-Usb (Pl18.1.11)
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP18.5 PWB ASSY FRONT-USB (PL18.1.11) NOTE Always wear a wrist band during servicing the PWB for protect from the damage by the static electricity. [Removal] Open the KIT MSI COVER. Pull the TRAY ASSY MSI out of the printer.
Page 284 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Disengage the connector (P/J2) from the PWB ASSY FRONT-USB. Remove the two screws (silver, tapping, 8mm) that fix the PWB ASSY FRONT-USB, and then remove the PWB ASSY FRONT-USB. 4-110...
Page 285: Rep19 Cover
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP19 COVER REP19.1 KIT COVER ASSY FRONT AIO LOW (PL19.1.7), KIT COVER ASSY FRONT TOP AIO LOW (PL19.1.17), COVER FRONT TOP ALL ASSY (PL19.1.97) [Removal] Open the KIT MSI COVER. Pull the TRAY ASSY MSI out of the printer.
Page 286 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the COVER FRONT TOP ALL AIO ASSY by flexing it to release one of the bosses from the hole. 4-112...
Page 287 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the two screws (silver, tapping, 8mm) that fix the KIT COVER ASSY FRONT AIO LOW, and then remove the KIT COVER ASSY FRONT AIO LOW by releasing the two bosses. 4-113...
Page 288: Rep19.2 Cover Assy Window Ess Low (Pl18.1.12)
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP19.2 COVER ASSY WINDOW ESS LOW (PL18.1.12) [Removal] Loosen the thumb screw that fix the COVER ASSY WINDOW ESS LOW, and then remove the COVER ASSY WINDOW ESS LOW from the printer. 4-114...
Page 289 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP19.3 COVER EXTENSION LOW (PL19.1.15), COVER EXTENSION 2 ND (PL19.1.16) [Removal] Remove the KIT COVER ASSY EXTENSION (PL19.1.95) by flexing it to release one of the bosses from the hole. 4-115...
Page 290 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the COVER EXTENSION 2ND from the COVER EXTENSION LOW by flexing the COVER EXTENSION 2ND to release one of the bosses from the hole. 4-116...
Page 291: Rep19.4 Cover Side R Aio (Pl19.1.20)
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP19.4 COVER SIDE R AIO (PL19.1.20) [Removal] Open the KIT MSI COVER. Pull the TRAY ASSY MSI out of the printer. Remove the COVER FRONT TOP ALL AIO ASSY. (REP19.1) Remove the KIT COVER ASSY REAR AIO.
Page 292 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the one screw (silver, tapping, 8mm) that fixes the COVER IIT OUT MFP LOW (PL19.1.27), release the three hooks, and then remove the COVER IIT OUT MFP LOW. 4-118...
Page 293 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the three screws (silver, tapping, 8mm) that fix the COVER SIDE R AIO, release the four holes from the bosses on the frame, release the two hooks, and then remove the COVER SIDE R AIO.
Page 294 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP19.5 COVER ASSY TOP AIO LOW (PL19.1.21) [Removal] Open the KIT MSI COVER. Pull the TRAY ASSY MSI out of the printer. Remove the COVER FRONT TOP ALL AIO ASSY. (REP19.1) Remove the COVER ASSY WINDOW ESS LOW.
Page 295 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Release the hooks that fix the COVER IIT R IN MFP LOW, and slide it out of the printer. 4-121...
Page 296 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the two screws (silver, tapping, 8mm) that fix the COVER ASSY TOP AIO LOW, and then remove the COVER ASSY TOP AIO LOW. 4-122...
Page 297: Rep19.6 Kit Cover Side L Aio Assy (Pl19.1.98)
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP19.6 KIT COVER SIDE L AIO ASSY (PL19.1.98) [Removal] Open the KIT MSI COVER. Pull the TRAY ASSY MSI out of the printer. Remove the COVER FRONT TOP ALL AIO ASSY. (REP19.1) Remove the COVER ASSY WINDOW ESS LOW.
Page 298 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the three screws (silver, tapping, 8mm) that fix the KIT COVER SIDE L AIO ASSY, release the four holes from the bosses on the frame, and then remove the KIT COVER SIDE L AIO ASSY.
Page 299: Rep19.7 Kit Cover Assy Rear Aio (Pl19.1.99)
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP19.7 KIT COVER ASSY REAR AIO (PL19.1.99) [Removal] Open the KIT COVER ASSY REAR AIO. Release the three hooks that fix the connector cover, and then remove the connector cover. Disengage the connector (P/J2401) from the KIT COVER ASSY REAR AIO.
Page 300: Rep19.8 Fan Sub (Pl19.2.9)
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP19.8 FAN SUB (PL19.2.9) [Removal] Remove the KIT COVER ASSY REAR AIO. (REP19.7) Remove the ROLL ASSY-TRANS CRU. (REP6.1) Remove the CHUTE ASSY-DUP. (REP14.1) Release the two hooks that fix the harness guide, and then remove the harness guide. Release the two hooks that fix the CHUTE DUP OUT, release the four bosses from the holes, and then remove the CHUTE DUP OUT.
Page 301 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Release the LATCH LEVER in the arrow direction to release the two hooks, and then remove the LATCH LEVER.。 4-127...
Page 302 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the two screws (silver, tapping, 22mm) that fix the FAN SUB, release the harness from the harness guide, and then remove the FAN SUB. 4-128...
Page 303: Rep21 Dadf/Iit
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP21 DADF/IIT REP21.1 DADF ASSY (PL21.1.1 ) /IIT ASSY (PL21.1. 14) [Removal] Open the KIT MSI COVER. Pull the TRAY ASSY MSI out of the printer. Remove the COVER FRONT TOP ALL AIO ASSY. (REP19.1) Remove the COVER ASSY WINDOW ESS LOW.
Page 304 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the CONSOLE MFP SEG 2. (REP1.1) Release the hooks that fix the COVER IIT R IN MFP LOW, and slide it out of the printer. 4-130...
Page 305 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the four screws (silver, M3, 6mm) that fix the PLATE ESS TOP, and then remove the PLATE ESS TOP. Disengage the connector (P/J413) from the PWBA ESS AIO. Disengage the connectors (P/J451, P/J452, P/J453) from the ESS, release the hook that fixes the core of the flat cable, and then release it from the hole on the frame and from the harness guide.
Page 306 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the three screws (silver, tapping, 8mm) and one screw (silver, M3) on the left, and the one screw (silver, hexagon head with flange, stud type, 10mm) on the right that fix the IIT / DADF ASSY, release the four bosses on the IIT / DADF ASSY from the holes, and then remove the IIT / DADFASSY.
Page 307 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the one screw (silver, tapping, 8mm) that fixes the harness guide, remove the harness guide, pull the harness out of the hole on the IIT ASSY, and then remove the DADF ASSY from the IIT ASSY.
Page 308: Rep21.2 Hinge Assy-Left (Pl21.1.10), Hinge Assy-Right(Pl21.1.9)
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP21.2 HINGE ASSY-LEFT (PL21.1.10), HINGE ASSY-RIGHT(PL21.1.9) [Removal] Open the KIT MSI COVER. Pull the TRAY ASSY MSI out of the printer. Remove the COVER FRONT TOP ALL AIO ASSY. (REP19.1) Remove the COVER ASSY WINDOW ESS LOW.
Page 309 Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement Remove the DADF ASSY /IIT ASSY. (REP21.1) Turn the DADF ASSY upside down. Remove the four screws (silver, tapping, 8mm) that fix the HINGE ASSY-LEFT, and then remove the HINGE ASSY-LEFT. Remove the one screw (silver, tapping, 8mm) that fixes the HINGE ASSY-RIGHT, and then remove the HINGE ASSY-RIGHT.
Page 310: Rep21.3 Sepration Pad (Pl21.1.4)
Chapter 4 Disassembly / Assembly and Adjustment 4.2 Removal / Replacement REP21.3 SEPRATION PAD (PL21.1.4) [Removal] Open the KIT COVER DADF. Release the PAPER GUIDE CLOSE (PL21.1.4) that fixes the ROLL ASSY DADF(PL21.1.3), and then remove the ROLL ASSY DADF. Release the two hooks on the SEPARATION PAD, and then remove the SEPRATION PAD.
Page 311: Rep99 (Scc ) Safety Critical Components
For the safety control of the Safety Critical Components and the components specified, follow the regula- tions regarding the Safety Critical Components set by Fuji Xerox Co., Ltd. As to replacement of any compo- nent designated SCC, the complete component unit must be replaced. It must never be disassembled or no individual internal parts of it must be replaced.
Page 312: Adjustment
Chapter 4 Disassembly / Assembly and Adjustment 4.3 Adjustment 4.3 Adjustment REP18 Elec REP18.1 Directions for Replacing Important Information Stored Component [Purpose] To get a full understanding of how to handle Important Information Stored Components. Data that the customer has entered after machine installation is so important that nobody can be forgiven for a loss or leak of the data.
Page 313 Chapter 5 Parts List...
Page 315 Chapter 5 Parts List Chapter 5 Parts List CONTENTS 5.1 Preface ........................5 - 1 5.1.1 Caution for use of spare parts illustration ..................5 - 1 5.1.2 PRECAUTIONS ........................... 5 - 1 5.2 Parts list........................5 - 3 PL 1.1 UI [Illustration]..........................5 - 3 PL 1.1 UI [List] ............................
Page 316 Chapter 5 Parts List Chapter 5 Parts List CONTENTS PL18.2 Electrical (2/3) [List] ......................... 5 - 44 PL18.3 Electrical (3/3) [Illustration] ...................... 5 - 45 PL18.3 Electrical (3/3) [List] ......................... 5 - 46 PL19.1 Cover (1/2) [Illustration] ......................5 - 47 PL19.1 Cover (1/2) [List] ........................
Page 317: Preface
It must never be disassembled or no individual internal parts of it must be replaced. Installation of any part other than the ones designated by Fuji Xerox Co. Ltd. shall be strictly prohibited because it cannot be guaranteed in quality and safety.
Page 318 Chapter 5 Parts List 5 – 2...
Page 319: Parts List
Chapter 5 Parts List 5.2 Parts list PL 1.1 UI [Illustration] 5 – 3...
Page 320: Pl 1.1 Ui [List]
Chapter 5 Parts List PL 1.1 UI [List] ITEM PARTS No. DESCRIPTION 848K 61131 CONSOLE ASSY MFP SEG2 75AA BRACKET-UI MFP LOW MAT 75BB 5 – 4...
Page 321: Pl 2.1 Ros [Illustration]
Chapter 5 Parts List PL 2.1 ROS [Illustration] 5 – 5...
Page 322: Pl 2.1 Ros [List]
Chapter 5 Parts List PL 2.1 ROS [List] ITEM PARTS No. DESCRIPTION 062K 24261 (SCC) ROS ASSY ZKR (with 2, 3) 13AA HARNESS ROS-MCU 7110 HARNESS VIDEO 711B 5 – 6...
Page 323: Pl 3.1 Drive [Illustration]
Chapter 5 Parts List PL 3.1 Drive [Illustration] 5 – 7...
Page 324: Pl 3.1 Drive [List]
Chapter 5 Parts List PL 3.1 Drive [List] ITEM PARTS No. DESCRIPTION 007K 18901 (SCC) DRIVE ASSY MAIN LM 3010 007K 18910 (SCC) HOLDER ASSY DRIVE EXIT OUT (with 7-9) 541B 007K 18920 (SCC) HOLDER ASSY DRIVE EXIT IN (with 6) 541C 019E 83450 HOLDER-GEAR DUP...
Page 325: Pl 4.1 Nohad [Illustration]
Chapter 5 Parts List PL 4.1 NOHAD [Illustration] 5 – 9...
Page 326: Pl 4.1 Nohad [List]
Chapter 5 Parts List PL 4.1 NOHAD [List] ITEM PARTS No. DESCRIPTION 127K 66000 (SCC) LVPS FAN (with 2) 33BB CABLE BAND 73BC 012E 18133 LINK FRONT R 31BB 012E 18143 LINK FRONT L 31BC 012E 18152 LINK SHAFT R 31BD 012E 18161 LINK SHAFT L...
Page 327: Pl 5.1 Dispenser [Illustration]
Chapter 5 Parts List PL 5.1 Dispenser [Illustration] 5 – 11...
Page 328: Pl 5.1 Dispenser [List]
Chapter 5 Parts List PL 5.1 Dispenser [List] ITEM PARTS No. DESCRIPTION 848K 62930 HOUSING ASSY CRUM (with 2, 3) 40BB CONNECTOR ASSY-CRUM,TONER 40BC HOUSING-CRUM,SWING 40BD SPRING-CRUM,SWING 40BE 007K 18412 DRIVE ASSY DISP (with 6-8) 4020 (SCC) HOUSING DISP DRIVE 402B GEAR IDLER MOTOR 402C...
Page 329: Pl 6.1 Transfer [Illustration]
Chapter 5 Parts List PL 6.1 Transfer [Illustration] 5 – 13...
Page 330: Pl 6.1 Transfer [List]
Chapter 5 Parts List PL 6.1 Transfer [List] ITEM PARTS No. DESCRIPTION ROLL ASSY-TRANS CRU 4101 INSTRUCTION SHEET 41CC 604K 77060 KIT TRANSFER ASSY (with 1, 2) 41CD 5 – 14...
Page 331: Pl 7.1 Fusing [Illustration]
Chapter 5 Parts List PL 7.1 Fusing [Illustration] 5 – 15...
Page 332: Pl 7.1 Fusing [List]
Chapter 5 Parts List PL 7.1 Fusing [List] ITEM PARTS No. DESCRIPTION (SCC) FUSING UNIT 110 IBG L 43AC (SCC) FUSING UNIT 220 IBG L 43AC INSTRUCTION SHEET 43AF 604K 77748 KIT FUSING UNIT 220V (with 1, 2) 43AA 604K 77738 KIT FUSING UNIT 110V (with 1, 2) 43AA 5 –...
Page 333: Pl 8.1 Xerographics [Illustration]
Chapter 5 Parts List PL 8.1 Xerographics [Illustration] 5 – 17...
Page 334: Pl 8.1 Xerographics [List]
Chapter 5 Parts List PL 8.1 Xerographics [List] ITEM PARTS No. DESCRIPTION CT350973 XERO ASSY (with 3) 45AA CT201937 TONER CARTRIDGE (4K) AP 4011 CT201938 TONER CARTRIDGE (10K) AP 401B CT201939 TONER CARTRIDGE (4K) China 401C CT201940 TONER CARTRIDGE (10K) China 401D HOLDER CTRG SEG2 401F...
Page 335: Pl 9.1 Tray [Illustration]
Chapter 5 Parts List PL 9.1 Tray [Illustration] 5 – 19...
Page 336: Pl 9.1 Tray [List]
Chapter 5 Parts List PL 9.1 Tray [List] ITEM PARTS No. DESCRIPTION 050K 69100 CASSETTE ASSY 250 IOT (with 2-27, 29) 5010 PLATE BOTTOM TRAY MAT I 50BB HOLDER ASSY RETARD CST (with 4, 5, 6, 29) 50B3 HOLDER RETARD CST 50C3 SHAFT RETARD CST 50D3...
Page 337: Pl 10.1 Option Feeder (1/3) [Illustration]
Chapter 5 Parts List PL 10.1 Option Feeder (1/3) [Illustration] 5 – 21...
Page 338: Pl 10.1 Option Feeder (1/3) [List]
Chapter 5 Parts List PL 10.1 Option Feeder (1/3) [List] ITEM PARTS No. DESCRIPTION 059K 75820 FEEDER ASSY OPT 250 (with 2, 5, 7-11, 13-20, 26-28) 50AA 848E 83651 COVER-SIDE L OPT 250 MAT 32CB 960K 64970 (SCC) PWBA ASSY OPÇs TRAY 5023 007K 18290 (SCC) DRIVE ASSY OPT 250 (with 19)
Page 339: Pl 10.2 Option Feeder (2/3) [Illustration]
Chapter 5 Parts List PL 10.2 Option Feeder (2/3) [Illustration] 5 – 23...
Page 340: Pl 10.2 Option Feeder (2/3) [List]
Chapter 5 Parts List PL 10.2 Option Feeder (2/3) [List] ITEM PARTS No. DESCRIPTION COVER-SENSOR NO PAPER 250 32DB 930W 00123 SENSOR PHOTO (NO PAPER SENSOR) 50CB HARNESS ASSY OP L COMP 71CB CHUTE-UPPER OPT 250 50DC BEARING NUDGER 50CC SUPPORT ASSY NUDGER 50DD (SCC) CLUTCH ONEWAY FEED...
Page 341: Pl 10.3 Option Feeder (3/3) [Illustration]
Chapter 5 Parts List PL 10.3 Option Feeder (3/3) [Illustration] 5 – 25...
Page 342: Pl 10.3 Option Feeder (3/3) [List]
Chapter 5 Parts List PL 10.3 Option Feeder (3/3) [List] ITEM PARTS No. DESCRIPTION 050K 69100 CASSETTE ASSY 250 IOT (with 2-27, 29) 5010 PLATE BOTTOM TRAY MAT I (with 4, 5, 6, 29) 50BB HOLDER ASSY RETARD CST 50B3 HOLDER RETARD CST 50C3 SHAFT RETARD CST...
Page 343: Pl 13.1 Msi (1/2) [Illustration]
Chapter 5 Parts List PL 13.1 MSI (1/2) [Illustration] 5 – 27...
Page 344: Pl 13.1 Msi (1/2) [List]
Chapter 5 Parts List PL 13.1 MSI (1/2) [List] ITEM PARTS No. DESCRIPTION STOPPER MSI IN 51BB LOCK MSI IN 51BC FRAME TOP MSI 32DB ACTUATOR NO PAPER MSI 51BD (SCC) SOLENOID FEED MSI 51BE GEAR SEGMENT MSI 1 51BF GEAR SEGMENT MSI 2 51BG BEARING FEED MSI...
Page 345: Pl 13.2 Msi (2/2) [Illustration]
Chapter 5 Parts List PL 13.2 MSI (2/2) [Illustration] 5 – 29...
Page 346: Pl 13.2 Msi (2/2) [List]
Chapter 5 Parts List PL 13.2 MSI (2/2) [List] ITEM PARTS No. DESCRIPTION TRAY BASE MSI 5110 032E 39890 GUIDE END MSI 5111 COVER MSI 5112 019E 83831 HOLDER-END MSI 5113 PAD MSI 5114 GUIDE-SIDE MSI L MAT 5115 GUIDE-SIDE MSI R MAT 5116 LABEL-PAPER SET MSI 5117...
Page 347: Pl14.1 Duplex [Illustration]
Chapter 5 Parts List PL14.1 Duplex [Illustration] 5 – 31...
Page 348: Pl14.1 Duplex [List]
Chapter 5 Parts List PL14.1 Duplex [List] ITEM PARTS No. DESCRIPTION BEARING DUP 524E 059K 74750 ROLL ASSY DUP 5241 SPRING EARTH DTS 524B GEAR DUP 5253 ROLL PINCH DUP 5235 SPRING PINCH DUP 525B CHUTE DUP IN 5242 CHUTE TRANS 524C 054K 48100 CHUTE ASSY-DUP (with 1-8, 13, 14)
Page 349: Pl15.1 Registration (1/3) [Illustration]
Chapter 5 Parts List PL15.1 Registration (1/3) [Illustration] 5 – 33...
Page 350: Pl15.1 Registration (1/3) [List]
Chapter 5 Parts List PL15.1 Registration (1/3) [List] ITEM PARTS No. DESCRIPTION 054K 49140 CHUTE ASSY DUP LOWER (with 2, 5) 531B CHUTE DUP LOWER 531C SPRING WC IL 531D 952K 02652 (SCC) HARNESS ASSY INTLK 531E SPRING INTERLOCK 531F 059K 78611 (SCC) TRANSPORT ASSY-REGI FDR LOW (PL 15.2) 5310...
Page 351: Pl15.2 Registration (2/3) [Illustration]
Chapter 5 Parts List PL15.2 Registration (2/3) [Illustration] 5 – 35...
Page 352: Pl15.2 Registration (2/3) [List]
Chapter 5 Parts List PL15.2 Registration (2/3) [List] ITEM PARTS No. DESCRIPTION CHUTE REGI IN 53BB ROLL SUPPORT 2 53BC SPRING REGI 53BD 121K 51870 (SCC) REGI. CLUTCH 5312 BEARING REGI EARTH ZA 53BE ROLL ASSY RUBBER ZA 5313 BEARING REGI R 53BG ROLL ASSY REGI PINCH 5316...
Page 353: Pl15.3 Registration (3/3) [Illustration]
Chapter 5 Parts List PL15.3 Registration (3/3) [Illustration] 5 – 37...
Page 354: Pl15.3 Registration (3/3) [List]
Chapter 5 Parts List PL15.3 Registration (3/3) [List] ITEM PARTS No. DESCRIPTION BEARING NUDGER 50FB FEEDER ASSY ZA LOW (with 7-10) 50F0 GEAR FEED 50FC CLUTCH ONEWAY FEED 50FJ ROLL ASSY FEED 5032 SHAFT ASSY FEED 50FD PLATE NUDGER 50FE GEAR IDLER NUDGER 50FF GEAR NUDGER TI...
Page 355: Pl17.1 Exit [Illustration]
Chapter 5 Parts List PL17.1 Exit [Illustration] 5 – 39...
Page 356: Pl17.1 Exit [List]
Chapter 5 Parts List PL17.1 Exit [List] ITEM PARTS No. DESCRIPTION 930W 00123 SENSOR PHOTO (Exit Sensor) 541B GEAR EXIT 541C SPRING EARTH SENSOR 5414 BEARING EXIT 541D 059K 74722 ROLL ASSY EXIT 5411 604K 77510 KIT PINCH ASSY L 541E 604K 77520 KIT PINCH ASSY R...
Page 357: Pl18.1 Electrical (1/3) [Illustration]
Chapter 5 Parts List PL18.1 Electrical (1/3) [Illustration] 5 – 41...
Page 358: Pl18.1 Electrical (1/3) [List]
Chapter 5 Parts List PL18.1 Electrical (1/3) [List] ITEM PARTS No. DESCRIPTION PLATE WINDOW ESS 32FB 960 K62622 (SCC) (ISC) PWBA ESS AIO (with E2PROM) 7610 PLATE ESS TOP 76BB HOUSING ESS 76BC (SCC) PWB LVPS 110 7310 (SCC) PWB LVPS 220 7310 PLATE LVPS 76BD...
Page 359: Pl18.2 Electrical (2/3) [Illustration]
Chapter 5 Parts List PL18.2 Electrical (2/3) [Illustration] 5 – 43...
Page 360: Chapter 5 Parts List Contents
Chapter 5 Parts List PL18.2 Electrical (2/3) [List] ITEM PARTS No. DESCRIPTION 848E 82201 COVER MCU 32GB 960K 63712 (SCC) PWBA MCU 7210 BRACKET MCU 72BB HOUSING MCU 72BC 105K 30951 (SCC) HVPS 7320 5 – 44...
Page 361: Pl18.3 Electrical (3/3) [Illustration]
Chapter 5 Parts List PL18.3 Electrical (3/3) [Illustration] 5 – 45...
Page 362: Pl18.3 Electrical (3/3) [List]
Chapter 5 Parts List PL18.3 Electrical (3/3) [List] ITEM PARTS No. DESCRIPTION (SCC) HARNESS ASSY INLET 100 71FB (SCC) HARNESS ASSY INLET 200 71FC BRACKET SWITCH 73BD 952K 02550 (SCC) HARNESS ASSY ESS 71FD 952K 02580 (SCC) HARNESS ASSY ESS PWR AIO 71FE 952K 02632 (SCC) HARNESS ASSY LV...
Page 363: Pl19.1 Cover (1/2) [Illustration]
Chapter 5 Parts List PL19.1 Cover (1/2) [Illustration] 5 – 47...
Page 364: Pl19.1 Cover (1/2) [List]
Chapter 5 Parts List PL19.1 Cover (1/2) [List] ITEM PARTS No. DESCRIPTION COVER FRONT AIO 32HB ACTUATOR INTERLOCK 32MC SPRING INTERLOCK 32MD HOLDER INTERLOCK 32ME COVER ASSY FRONT AIO LOW (with 1-4) 32MJ LABEL MSI INSTRUCTION 32MK 604K 77330 KIT COVER ASSY FRONT AIO LOW (with 1-6) 32HE COVER SIDE L AIO 32HÇe...
Page 365: Pl19.2 Cover (2/2) [Illustration]
Chapter 5 Parts List PL19.2 Cover (2/2) [Illustration] 5 – 49...
Page 366: Pl19.2 Cover (2/2) [List]
Chapter 5 Parts List PL19.2 Cover (2/2) [List] ITEM PARTS No. DESCRIPTION COVER-REAR M SPEC 32JB COVER-REAR TOP SPEC 32JC COVER-LATCH REAR SPEC 32JD LATCH-REAR 32JE CHUTE-DUP OUT 32JF SPRING-LATCH R 32JG STRAP-REAR 32JH GUIDE HARNESS REAR 32JJ 127E 86630 FAN SUB 33JK SCREW TP...
Page 367: Pl21.1 Iit/Dadf [Illustration]
Chapter 5 Parts List PL21.1 IIT/DADF [Illustration] 5 – 51...
Page 368: Pl21.1 Iit/Dadf [List]
Chapter 5 Parts List PL21.1 IIT/DADF [List] ITEM PARTS No. DESCRIPTION 604K 77100 DADAF ASSY (with 2-5, 9-11) 22AA COVER DADF 222B ROLLER ASSY DADF 222C SEPARATION PAD 222D DADF FRAME ASSY 22AB 003K 89090 HINGE ASSY-RIGHT 2271 003K 89100 HINGE ASSY-LEFT 227B DADF TRAY...
Page 370 Chapter 6 General...
Page 372 CONTENTS 6.1 Specifications ......................6-2 6.1.1 Product Name, Product Code, XJ Code, Serial No................ 6-2 6.1.1.1 Main Unit..........................6-2 6.1.1.2 Options ........................... 6-2 6.1.2 Product Overview..........................6-3 6.1.2.1 System Configuration......................6-3 6.1.2.2 Functional Configuration ......................6-4 6.1.3 Power Voltage and Frequency......................6-4 6.1.4 Power Consumption........................
Page 373 6.1.25.2 Ethernet Port........................6-13 6.1.25.3 Wireless ..........................6-14 6.1.26 Network Protocol......................... 6-14 6.1.26.1 Printing Protocol........................6-14 6.1.26.2 Scan............................ 6-15 6.1.26.3 Control and Management Protocol ..................6-15 6.1.26.4 MIB ............................. 6-15 6.1.27 Decomposer..........................6-16 6.1.27.1 PDL ............................. 6-16 6.1.27.2 Fonts ........................... 6-16 6.1.28 Job Control..........................
Page 374 6.1.35.7 Protocol Control Time ......................6-22 6.1.35.8 Throughput ......................... 6-22 6.1.36 Cable Characteristics........................6-22 6.1.37 Communication Load Characteristics ..................6-22 6.1.38 Incoming Call Level........................6-22 6.2 Tools/Service Consumables/Consumables..............6-23 6.2.1 Tools ............................. 6-23 6.2.2 Service Consumables ........................6-23 6.2.3 Consumables ..........................6-23 6.3 Service Data (Undescribed) ..................6-25 6.4 Service Mode......................6-26 6.4.1 Roles of the Control Panel in the CE Mode ..................
Page 375 6.7 Print Info ........................6-57 6.7.1 Printing Printer Configuration Information (Config Page).............. 6-57 6.7.2 Printing Printer Setting Value Information (Print Settings) ............6-58 6.8 Installation Settings (Installation)................6-60 6.9 Print Function Test (Test Print).................6-64 6.9.1 Procedure for the Print Function Test ................... 6-64 6.9.2 Test Pattern (Pattern IOT) ......................
Page 376 Chapter 6 General...
Page 377: Specifications
Chapter 6 General 6.1 Specifications 6.1 Specifications 6.1.1 Product Name, Product Code, XJ Code, Serial No. 6.1.1.1 Main Unit Table 6-1 Destina- Product Power Product Name XJ Code Serial No. Network tion Code Supply FXTW TL300665 110-127V 000001-999999 DocuPrint M355 df FXCL TL300666 220-240V...
Page 378: Product Overview
Chapter 6 General 6.1 Specifications 6.1.2 Product Overview DocuPrint M355 df consists of the IIT, IOT, operator panel (MFP), and MFP controller. 6.1.2.1 System Configuration IIT (Image Input Terminal): The IIT is a device to scan documents for copying, facsimile (FAX) sending, and scanning. The IIT can scan documents with an optical resolution of 1200 dots/25.4mm and 1200 dots/25.4mm in the fast scan direction.
Page 379: Functional Configuration
Chapter 6 General 6.1 Specifications 6.1.2.2 Functional Configuration Functional configuration of this printer is shown below. DocuPrint M355 df (MFP Model) DADF Sensor Motor Engine Control Panel 4 line bitmap MFP Controller PSTN/PBX IOT A4 35ppm Network (Rear) Option IOT MCU Memory USB2.0 (Rear) Wireless Network (Option)
Page 380: Power Consumption
Chapter 6 General 6.1 Specifications 6.1.4 Power Consumption The following table represents the power consumption of each operation mode under rated input voltage (110, 127, 220VAC). Table 6-5 Operation Mode DocuPrint M355 df Sleep Mode 4.5Wh/h (Ave.) or less Low Power Mode 11Wh/h (Ave.) or less Ready Mode 65Wh/h (Ave.) or less...
Page 381: Space Requirements (Minimum Installation Space)
Chapter 6 General 6.1 Specifications *1: Includes the protrusions on the top of the Tray. 6.1.8 Space Requirements (Minimum installation space) The printer requires the minimum installation space shown below for typical operation. (Space occupied by the operator is not included.) DocuPrint M355 df(MFP Model) Top View FRONT...
Page 382: Resolution
Chapter 6 General 6.1 Specifications 6.1.9 Resolution 6.1.9.1 Line Density in Fast Scan Direction 600 dots/25.4mm 1200 dots/25.4mm 6.1.9.2 Line Density in Slow Scan Direction 600 dots/25.4mm 1200 dots/25.4mm fixed 6.1.10 Operation Mode 6.1.10.1 Power-off Status The power switch is off and no power is supplied. The machine does not operate. 6.1.10.2 Ready (Standby) Mode This mode is called as "Energy Saving: Step 1"...
Page 383: Low Power Mode
Chapter 6 General 6.1 Specifications 6.1.11 Low Power Mode This mode is called as "Energy Saving: Step 2" for BAM(Blue Angel Mark) standard. When no job is executed for a certain period of time, the machine enters this mode to reduce the standby electricity consumption.
Page 384: Machine Status
Chapter 6 General 6.1 Specifications 6.1.13 Machine Status DocuPrint M355 df (MFP Model) Table 6-8 Inter- Developer Expo- Fusing Cool- Operation Control- face Status and trans- sure Unit ing fan panel Port Work- Running Working Working Working Work- Working Standby Work- Ready Rest...
Page 385: Installation Temperature / Humidity
Chapter 6 General 6.1 Specifications 6.1.16 Installation Temperature / Humidity The temperature and non-condensing relative humidity for installation is as follows: At operating: 10-32°C, 10-85%RH (No condensation) At standby: minus 20-40°C, 5-85%RH (No condensation) 6.1.17 Installation Altitude 0 to 3,100m 6.1.18 Installation Horizontality Longitudinal levelness of table surface on which the printer is installed: 1 degree or under Lateral levelness of table surface on which the printer is installed: 1 degree or under...
Page 386: Emi
Chapter 6 General 6.1 Specifications 6.1.21 EMI Table 6-12 Specification 110-127V M/C FCC Part15 Subpart B, Class B 220-240V M/C EN55022:2006, Class B 6.1.22 Noise Noise of printing is as follows. • Measured according to ISO7779 and declared according to ISO9296. Table 6-13 Sound Power Level(Unit B Mode...
Page 387: Printer Condition
Chapter 6 General 6.1 Specifications 6.1.23.4 Printer condition The print image quality specified in this section is guaranteed with the printer in normal condition. 6.1.23.5 Print image quality guaranteed area The print image quality specified in this section is guaranteed in the print image quality guaranteed area spec- ified in the following table.
Page 388: Ess-Supporting Os
Chapter 6 General 6.1 Specifications 6.1.24 ESS-Supporting OS The machine supports the following operation systems with the latest service pack. Microsoft Windows XP (32bit / 64bit) Microsoft Windows Server 2003 (32bit / 64bit) Microsoft Windows Vista (32bit / 64bit) Microsoft Windows Server 2008 (32bit / 64bit) Microsoft Windows Server 2008 R2 (64bit) Microsoft Windows 7 (32bit / 64bit) Mac OS X 10.3.9/10.4/10.5 (PPC/x86)
Page 389: Wireless
Chapter 6 General 6.1 Specifications 6.1.25.3 Wireless Wireless Adapter are required. Table 6-18 Item Specification Connectivity Technology Wireless Compliant Standards IEEE802.11 n/g/b Band width 2.4GHz IEEE802.11n mode: 65 Mbps Data Transfer Rate IEEE802.11g mode: 54, 48, 36, 24, 18, 12, 9, 6 Mbps IEEE802.11b mode: 11, 5.5, 2, 1 Mbps Protocol See “6.1.26 Network Protocol”...
Page 390: Scan
Chapter 6 General 6.1 Specifications 6.1.26.2 Scan Table 6-20 Protocol Transport Remarks ・ Windows Vista, Windows Server 2008, Windows 7, Windows Web Services on Devices TCP/IP Server 2008 R2 ・Windows XP, Windows Server 2003, Windows Vista, Windows Server 2008, Windows 7, Windows Server 2008 R2 Scan to e-mail TCP/IP ・Mac OS X...
Page 391: Decomposer
Chapter 6 General 6.1 Specifications Printer port monitor MIB XCMI MIB 6.1.27 Decomposer 6.1.27.1 PDL Table 6-22 Interface Remark USB I/F, Network Storage PCL 5c Supported OS: Windows XP, Windows Server 2003, Windows Vista, PCL 6 Windows Server 2008, Windows 7, Windows Server 2008 R2 Supported OS: Mac OS X (10.3.9/10.4/10.5/10.6/10.7), Linux, PostScript Windows XP, Windows Server 2003, Windows Vista, Windows...
Page 392: Secure Print
Chapter 6 General 6.1 Specifications 6.1.28.4 Secure Print When the expansion memory (512MB) is installed, the printer holds print data in memory, including a user password (1-12 digits), a user name, and a document name specified via the printer driver. The data is not printed until the same password, user name, and document name are specified at the printer UI.
Page 393: Logging
Chapter 6 General 6.1 Specifications 6.1.29 Logging 6.1.29.1 Job Logging The machine can retain up to 20 job logs. Job log is printed instantly by user's request or automatically when the number of the retained job logs has reached 20. Job log includes the following information.
Page 394: Non-Genuine Mode
Chapter 6 General 6.1 Specifications 6.1.31 Non-Genuine Mode When the life of a Print cartridge has ended, the printer stops accepting print requests (the life of a Print car- tridge is counted by the counter in CRUM). Taking into consideration that some users use refilled Print car- tridges they get from remanufacturers, the printer can accept print requests issued by the user via the operator panel even if the life of the Print cartridge has ended.
Page 395: Dadf
Chapter 6 General 6.1 Specifications 6.1.34 DADF 6.1.34.1 Document Condition Sheets without breakage, wrinkles, or folds. 6.1.34.2 Document Basis weight Simp: 50g/m - 125g/m Dup: 60g/m - 125g/m 6.1.34.3 Auto Document Size Detection None 6.1.34.4 Retention Angle / Open Angle of Platen Cover with DADF Maximum open angle: 70 deg or Less Platen cover can be retained at any angle: 15 +/- 5 through 65 +/- 5 deg Platen cover self-weight drop angle: 15 +/- 5 deg or less...
Page 396: Pixel Transmission Density
Chapter 6 General 6.1 Specifications 6.1.35.2 Pixel transmission density Pixel transmission density on the supported transmission path is as follows. R16 x 15.4 line/mm R8 x 15.4 line/mm R8 x 7.7 line/mm R8 x 3.85 line/mm 400 x 400 pixel/25.4mm 300 x 300 pixel/25.4mm 200 x 200 pixel/25.4mm 200 x 100 pixel/25.4mm...
Page 397: Protocol Control Time
Chapter 6 General 6.1 Specifications 6.1.35.7 Protocol Control Time When no data error occurs, protocol control time (T ) is as follows. V.17, V.29, V.27ter Table 6-25 Before Between After Mode Total messages: Tm messages: Tn messages: Tu Standard protocol 16.4 sec.
Page 398: Tools/Service Consumables/Consumables
Chapter 6 General 6.2 Tools/Service Consumables/Consumables 6.2 Tools/Service Consumables/Consumables 6.2.1 Tools There are no tools unique to this model. (Basic Tool) 6.2.2 Service Consumables There are no service consumables unique to this model. Whenever special consumables for the machine are required, it will be notified in a separate technical infor- mation document.
Page 399 Chapter 6 General 6.2 Tools/Service Consumables/Consumables Reset the counters of the Fusing Unit and Transfer Roll (BTR). 6-24...
Page 400: Service Data (Undescribed)
Chapter 6 General 6.3 Service Data (Undescribed) 6.3 Service Data (Undescribed) 6-25...
Page 401: Service Mode
Chapter 6 General 6.4 Service Mode 6.4 Service Mode The CE mode is intended for service engineers to use when solving a fault in the field by isolating it to a replaceable part. 6.4.1 Roles of the Control Panel in the CE Mode Use the buttons on the control panel and the messages displayed on the LCD to operate the CE mode.
Page 402: How To Enter The Ce Mode
Chapter 6 General 6.4 Service Mode 6.4.2 How to Enter the CE Mode Turn on the power while holding down the [ ] and [ ] buttons. CE Mode Password Press the [ ] button twice, and then press the [OK] button. CE Mode Diagnosing...
Page 403: How To Exit The Ce Mode
Chapter 6 General 6.4 Service Mode 6.4.4 How to Exit the CE Mode You can exit the CE mode both from Printer Diag and Fax/Scanner Diag. 6.4.4.1 Exiting from Printer Diag Return to the top level of Printer Diag, use the [ ] or [ ] button until the [Exit Mode] is displayed, and then press the [OK] button.
Page 404: Menu Tree
Chapter 6 General 6.4 Service Mode 6.4.5 Menu Tree The menu tree of the CE mode is shown below. *1: This item is displayed only when a USB storage device is inserted in the Front USB Port. *2: If [Save NVM to ESS] has never been executed, no NVM backup data is stored, and therefore this item is not displayed.
Page 405 Chapter 6 General 6.4 Service Mode *3: This item is displayed only when the optional tray is installed. 6-30...
Page 406 Chapter 6 General 6.4 Service Mode 6-31...
Page 407 Chapter 6 General 6.4 Service Mode 6-32...
Page 408: Ce Mode Functions Overview
Chapter 6 General 6.4 Service Mode 6.4.6 CE Mode Functions Overview Items that can be executed in the CE mode are listed in the table below. 6.4.6.1 Printer Diag Table 6-28 Function Names and Descriptions (Printer Diag) Function Description Continually performs FlashROM, EEPROM, DRAM, All Test ASIC, and IOT.
Page 409 Chapter 6 General 6.4 Service Mode Table 6-28 Function Names and Descriptions (Printer Diag) Function Description Checks whether the DI (digital input) components such Digital Input as sensors and switches on the IOT are functioning 6.6.1 properly. Checks whether the DO (digital output) components Digital Output 6.6.2 such as motors and clutches are functioning properly.
Page 410 Chapter 6 General 6.4 Service Mode Table 6-28 Function Names and Descriptions (Printer Diag) Function Description Displays or changes a six-digit serial number (numbers Serial No. of 0 through 9 and upper case alphabets of A through HexDump Displays or changes whether to enable HexDump. Tone Correction Displays or changes whether to enable the IOT tone (IOT tone correction)
Page 411: Fax/Scanner Diag
Chapter 6 General 6.4 Service Mode 6.4.6.2 Fax/Scanner Diag Table 6-29 Function Names and Descriptions (Fax/Scanner) Function Description Continually performs the Fax Memory, Fax Card All Test 6.11.1 I/F, AFE Serial I/F, IIT I/F, and ASIC tests. Fax Flash W/R Performs the read/write test of the Flash Mem- Test ory for Fax.
Page 412 Chapter 6 General 6.4 Service Mode Table 6-29 Function Names and Descriptions (Fax/Scanner) Function Description White Balance Adjusts the white balance automatically. 6.13.1 Shading Parameter Adjusts the shading factor setting. 6.13.2 Registration Param. Adjusts registration. 6.13.3 Sets whether to enable the Auto Registration Auto Registration 6.13.4 feature.
Page 413: Ess Diag
Chapter 6 General 6.5 ESS Diag 6.5 ESS Diag This section describes the details of the ESS Diag tests. 6.5.1 All Test Continually performs FlashROM, EEPROM, DRAM, ASIC, and IOT. (MAC+PHY, PANEL, USB Host, and RTC are not performed.) Table 6-30 All Test Test Result Display Remarks Normal...
Page 414: Flash Rom Test
Chapter 6 General 6.5 ESS Diag 6.5.2 Flash ROM Test Calculates the checksum per Flash ROM header area and compares the result with the area-specific check- sum stored in the ROM in advance. If the checksum values of all areas match, the status is regarded as nor- mal.
Page 415: Mac+Phy Test
Chapter 6 General 6.5 ESS Diag 6.5.5 MAC+PHY Test Performs an internal test without using any jig on MAC (Media Access Control) and PHY (Physical Layer). Table 6-34 MAC+PHY Test Test Result Display Normal Error CHECK OK MAC+PHY ERROR 6.5.6 ASIC Test Performs a test of Zoran Quatro 45xx by reading the timer counter of Zoran Quatro 45xx.
Page 416: Single Step
Chapter 6 General 6.5 ESS Diag Table 6-37 Test Mode (when a USB storage device is inserted in the Front USB Port) Item Description TEST J Keeps the DownStream port of the Host Controller in the J state. TEST K Keeps the DownStream port of the Host Controller in the K state.
Page 417: Get Device Info
Chapter 6 General 6.5 ESS Diag • Use the [ ] or [ ] button to increase or decrease the value of the digit where the cursor is placed. Single Step Address: 002 Cursor Press the [OK] button to transfer a request to the device specified. Single Step Single Step DATA IN...
Page 418: Rtc Test
Chapter 6 General 6.5 ESS Diag 6.5.9 RTC Test Backs up the current time and writes the default value. Verification is made by confirming that the expected time arrives after a certain duration and then by restoring the back up time. Performing the RTC test delays the internal clock of the device by approximately 2 seconds.
Page 419: Iot Diag
Chapter 6 General 6.6 IOT Diag 6.6 IOT Diag 6.6.1 Digital Input Checks whether the DI (digital input) components such as sensors and switches on the IOT are functioning properly. Displays "0" when Digital Input Test is started. This value is increased when the DI components are switched from OFF to ON, which is used for confirming that the component functions normally.
Page 420 Chapter 6 General 6.6 IOT Diag Press the [OK] button. IOT Diag Digital Input Digital Input 010-200 Use the [ ] or [ ] button to select [041-300]. Digital Input 041-300 Press the [OK] button. Digital Input 041-300 L 00 Open and close the front cover to check that the display changes as shown below.
Page 421: Digital Output
Chapter 6 General 6.6 IOT Diag 6.6.2 Digital Output Checks whether the DO (digital output) components such as motors and clutches are functioning properly. You can enable the test for each DO component and check the operation from the outside, which helps you judge which component functions normally.
Page 422 Chapter 6 General 6.6 IOT Diag Digital Output Test Example This section contains an example of 071-002: Main Motor (Half), and an example of 071-006: Regi Clutch. Enter the CE mode. (See "6.4.2 How to Enter the CE Mode".) Confirm that [Printer Diag] is selected, and then press the [OK] button. Use the [ ] button to select [IOT Diag], and then press the [OK] button.
Page 423 Chapter 6 General 6.6 IOT Diag NOTE Press the [C(Clear)] button to stop the test. To continue checking the operation of Regi Clutch, do not press the [C(Clear)] button. Use the [ ] or [ ] button to select [071-006]. Digital Output 071-006 READY Press the [OK] button.
Page 424: Nvm Setting
Chapter 6 General 6.6 IOT Diag 6.6.3 NVM Setting You can access the NVM (EEPROM on the IOT) using the keys on the operator panel. The following functions are provided. Reading and writing of the data in the IOT NVM Saving the IOT NVM information to ESS Restoring all NVM information saved in ESS to the IOT NVM Table 6-41 NVM of Adjustment Features...
Page 425: Nvm Read And Write (Edit Nvm)
Chapter 6 General 6.6 IOT Diag 6.6.3.1 NVM Read and Write (Edit NVM) Reads and writes the content of the NVM of the IOT for the Chain Link specified. "NVM Read and Write (Edit NVM)" is for changing settings specific to the device and therefore requires precise attention.
Page 426 Chapter 6 General 6.6 IOT Diag • When there is no relevant Chain-Link number, the screen displays "NG". In that case, press the [C(Clear)] button to return to the screen for entering the Chain-Link number. 742-516 008-002 +00000000001* Number NG Change the NVM value.
Page 427: Nvm Saving (Save Nvm To Ess)
Chapter 6 General 6.6 IOT Diag 6.6.3.2 NVM Saving (Save NVM to ESS) Saves the IOT NVM information to the ESS NVM. NOTE If the IOT NVM information has never been changed using [Edit NVM}, [Save NVM to ESS] cannot be exe- cuted.
Page 428: Nvm Loading (Load Nvm From Ess)
Chapter 6 General 6.6 IOT Diag 6.6.3.3 NVM Loading (Load NVM from ESS) Loads the information saved in the ESS NVM to the IOT NVM. NOTE If [Save NVM to ESS] has never been executed, [Load NVM from ESS] is not displayed. Procedure Enter the CE mode.
Page 429: Ros Exposure
Chapter 6 General 6.6 IOT Diag 6.6.4 ROS Exposure Corrects the variation in the Lead-Regi of the ROS. Procedure Enter the CE mode. (See "6.4.2 How to Enter the CE Mode".) Confirm that [Printer Diag] is selected, and then press the [OK] button. Use the [ ] button to select [IOT Diag], and then press the [OK] button.
Page 430: Dew Prevention
Chapter 6 General 6.6 IOT Diag 6.6.5 Dew Prevention Sets whether to enable the Dew Prevention mode. OFF: Enables switching to the Sleep Mode in the Normal Mode. ON: Disables switching to the Sleep Mode in the Normal Mode. Procedure Enter the CE mode.
Page 431: Atc Mode
Chapter 6 General 6.6 IOT Diag 6.6.6 ATC Mode Sets whether to enable the ATC (Automatic Toner Control) empty detection mode. ON: Changes the toner cartridge detection method to the count method. OFF: Changes the toner cartridge detection method to the ATC method. Procedure Enter the CE mode.
Page 432: Print Info
Chapter 6 General 6.7 Print Info 6.7 Print Info 6.7.1 Printing Printer Configuration Information (Config Page) You can print the following printer configuration information. (Available print size is A4.) Optional Products Status IOT ROM Revision No MCU NVM Revision No Procedure Enter the CE mode.
Page 433: Printing Printer Setting Value Information (Print Settings)
Chapter 6 General 6.7 Print Info 6.7.2 Printing Printer Setting Value Information (Print Settings) You can print the following printer setting values. (Available print size is A4.) Serial No. HexDump Tone Correction MeterType Print B/W Count Print B/W BackUp Count Print B/W Error Count Copy B/W Count Copy B/W BackUp Count...
Page 434 Chapter 6 General 6.7 Print Info Press the [C(Clear)] button to return to the [Printer Diag] screen. Printer Diag Print Info Exits the CE mode. (See "6.4.4 How to Exit the CE Mode".) 6-59...
Page 435: Installation Settings (Installation)
Chapter 6 General 6.8 Installation Settings (Installation) 6.8 Installation Settings (Installation) Set the following parameters. Table 6-42 Installation Settings Item Range Description Displays or changes a six-digit serial number Serial No. 6 digits (numbers of 0 through 9 and upper case alphabets of A through Z).
Page 436 Chapter 6 General 6.8 Installation Settings (Installation) Table 6-42 Installation Settings Item Range Description Displays the counter value of B/W fax mes- B/W monochrome fax sages received. reception counter B/W Backup Displays the backup value the B/W fax recep- Print Counter Backup B/W fax reception tion counter.
Page 437 Chapter 6 General 6.8 Installation Settings (Installation) Table 6-42 Installation Settings Item Range Description Clears the Auditron PV data such as billing counter, user account, and restriction informa- Clear Auditron PV tion. (Auditron PV can also be initialized using [Clear All NVM].) Error Log Deletes the Error Log data in the EEPROM.
Page 438 Chapter 6 General 6.8 Installation Settings (Installation) Change the serial number. • Use the [ ] or [ ] button to move the cursor to left or right. • Use the [ ] or [ ] button to change the value of the digit where the cursor is placed. •...
Page 439: Print Function Test (Test Print)
Chapter 6 General 6.9 Print Function Test (Test Print) 6.9 Print Function Test (Test Print) You can perform a test print using a specified pattern. If a paper jam occurs or the paper runs out during print- ing, perform the appropriate recovery action and wait until the error is cleared. NOTE Do not remove the cassette while the test is being executed.
Page 440: Test Pattern (Pattern Iot)
Chapter 6 General 6.9 Print Function Test (Test Print) 6.9.2 Test Pattern (Pattern IOT) Prints the IOT built-in test pattern 600dpi. (checks the printing function of the IOT) 6-65...
Page 441: Test Pattern (Gradation)
Chapter 6 General 6.9 Print Function Test (Test Print) 6.9.3 Test Pattern (Gradation) Prints the pattern containing patches of different densities ranging from 0 through 100%. (ESS built-in test pattern) 6-66...
Page 442: Test Pattern (Ghost Chart)
Chapter 6 General 6.9 Print Function Test (Test Print) 6.9.4 Test Pattern (Ghost Chart) Prints the chart for checking ghost. (ESS built-in test pattern) 6-67...
Page 443: Parameter Settings (Parameter)
Chapter 6 General 6.10 Parameter Settings (Parameter) 6.10 Parameter Settings (Parameter) Use Parameter to read and write the parameters in the IOT. 6.10.1 Registration Settings (Regi) Displays or changes the registration adjustment values currently set. Table 6-43 Registration Parameters Item Range Description Displays or changes the registration adjustment...
Page 444 Chapter 6 General 6.10 Parameter Settings (Parameter) Use the [ ] button to select [Fast Scan Smp B Tray], and then press the [OK] button. Regi Fast Scan Smp B Tray Fast Scan Smp B Tray Use the [ ] or [ ] button to change the value, and then press the [OK] button for confirmation. Fast Scan Smp B Tray Press the [C(Clear)] button to return to the [Printer Diag] screen.
Page 445: Display And Initialization Of The Life Counter (Life)
Chapter 6 General 6.10 Parameter Settings (Parameter) 6.10.2 Display and Initialization of the Life Counter (Life) Displays or initializes the life counter value of the IOT. Table 6-44 Life Counter Item Description Fusing PV Displays and initializes the life counter value of Fusing PV. Fusing Heattime Displays and initializes the life counter value of Fusing Heattime.
Page 446 Chapter 6 General 6.10 Parameter Settings (Parameter) Press the [OK] button to display the value. Fusing Heattime To initialize the life counter value of Fusing Heattime, press the [C(Clear)] button to return to the level immediately previous to the level where you displayed the value, use the [ ] button to select [Initialize], and then select the [OK] button.
Page 447: Parameter List Print (Print)
Chapter 6 General 6.10 Parameter Settings (Parameter) 6.10.3 Parameter List Print (Print) Prints the parameter values held in the IOT (registration setting values and life counter value). When you print the parameter list, check that the Tray 1 contains A4 paper. (Only A4 size is supported) If the parameter list is printed on a sheet of a size other than A4, some part of the image might be lost.
Page 448: Board Diag (Board Test)
Chapter 6 General 6.11 Board Diag (Board Test) 6.11 Board Diag (Board Test) This section describes the details of the Board Diag. 6.11.1 All Test Continually performs the Fax Memory, Fax Card I/F, AFE Serial I/F, IIT I/F, and ASIC tests. Table 6-45 All Test Test Result Display Remarks...
Page 449: Asic Test
Chapter 6 General 6.11 Board Diag (Board Test) 6.11.4 ASIC Test Provides the ASIC built-in IJAC and JBIG tests. Table 6-48 All Test Test Result Display Remarks Normal Error ***: Displays the name of the test ended in error. CHECK OK *** Test Check NG ASIC IJAC / ASIC JBIG 6.11.5 Relay/Signal Test...
Page 450 Chapter 6 General 6.11 Board Diag (Board Test) Table 6-49 Relay/Signal Test Item Range Description 10 digits Sends the multi-digit Dial Pulse (10pps) sig- DP10 Individually (each digit 0-9) nal. Dial Pulse Send 10 digits Sends the multi-digit Dial Pulse (20pps) sig- DP20 Individually (each digit 0-9) nal.
Page 451 Chapter 6 General 6.11 Board Diag (Board Test) Procedure The procedure below describes [DTMF Send] > [DTMF Continuous] as an example. Enter the CE mode. (See "6.4.2 How to Enter the CE Mode".) Use the [ ] button to select [Fax/Scanner Diag], and then press the [OK] button. Press the [OK] button.
Page 452 Chapter 6 General 6.11 Board Diag (Board Test) Use the [ (Back)] or [ (Stop)] button to return to the [Fax Scanner Diag] screen. Fax/Scanner Diag Board Test… Exits the CE mode. (See "6.4.4 How to Exit the CE Mode".) 6-77...
Page 453: Information
Chapter 6 General 6.12 Information 6.12 Information 6.12.1 Scan Counter Displays the value of the scan counter. Procedure Enter the CE mode. (See "6.4.2 How to Enter the CE Mode".) Use the [ ] button to select [Fax/Scanner Diag], and then press the [OK] button. Use the [ ] button to select [Information], and then press the [OK] button.
Page 454: Scanner Maintenance
Chapter 6 General 6.13 Scanner Maintenance 6.13 Scanner Maintenance 6.13.1 White Balance Adjusts the white balance automatically. Table 6-50 White Balance Test Result Display Item Normal Error Auto Adjust (FB) Adjust OK Auto Adjust (FB) Adjust NG Auto Adjust (DADF) Adjust OK Auto Adjust (DADF) Adjust NG 6.13.2 Shading Parameter...
Page 455: Registration Param
Chapter 6 General 6.13 Scanner Maintenance 6.13.3 Registration Param. Adjusts the registration. Table 6-52 Registration Parameters Item Range Description Regi FB Lead Regi FB Side Regi DADF Lead (Front) Displays or changes the registration adjustment 3 digits (each digit 0-9) values of each item.
Page 456: Vertical Scan Mag
Chapter 6 General 6.13 Scanner Maintenance 6.13.6 Vertical Scan Mag. Sets the parameters of the magnification for the slow scanning direction. Table 6-55 Registration Parameters Item Range Description Mag FB COLOR Displays or changes the parameter value of each Mag FB GRAY 2 digits (hexadecimal) item of the magnification for the slow scanning (each digit 0-9, A-F)
Page 457: Scan Counter Clear
Chapter 6 General 6.13 Scanner Maintenance Table 6-58 IIT Output Check Test Result Display Item Description Normal Error Set ON Sets the lamp to ON. Lamp Check OK － Set OFF Sets the lamp to OFF. Rotates the FB Motor in the Forward direc- Forward tion.
Page 458: System Data Setting Parameter
Chapter 6 General 6.14 System Data Setting Parameter 6.14 System Data Setting Parameter You can set the system data related to fax and scanner. Procedure Enter the CE mode. (See "6.4.2 How to Enter the CE Mode".) Use the [ ] button to select [Fax/Scanner Diag], and then press the [OK] button. Use the [ ] button to select [Parameter], and then press the [OK] button.
Page 459 Chapter 6 General 6.14 System Data Setting Parameter Table 6-61 Parameter List Factory Chain Link Parameter Name Range Remarks Default SYS_DEF_SCN_ST Scanner Fast Scan Start 0-255: ± 12.8 mm 0-255 ART_DOT Pixel (in 0.1mm steps) SYS_DEF_SCN_ST Scanner Slow Scan Start 0-255: ±12.8 mm 0-255 ART_LINE...
Page 460 Chapter 6 General 6.14 System Data Setting Parameter Table 6-61 Parameter List Factory Chain Link Parameter Name Range Remarks Default SYS_DEF_ASTGT_ Auto Shading ColorB Cor- 0-255 0-255 CLR_B rection Factor SYS_DEF_ASTGT_ Auto Shading Mono Cor- 0-255 0-255 MONO rection Factor Fax Store ADF Scan Size SYS_DEF_FAX_AD Reduce Length (Feed...
Page 461 Chapter 6 General 6.14 System Data Setting Parameter Table 6-61 Parameter List Factory Chain Link Parameter Name Range Remarks Default bit0 0: ENL Con- version bit1 1: RGB 3x9 Filter bit2 2: Enlarge/ Reduce bit3 3: 3x9 Color Conversion IMAGE_PARAM_TH Image Quality Parameter bit4 4: Back- ROUGH1...
Page 462 Chapter 6 General 6.14 System Data Setting Parameter Table 6-61 Parameter List Factory Chain Link Parameter Name Range Remarks Default Continued from "Image Quality Parameter IMAGE_PARAM_TH Image Quality Parameter 0-255 Through Setting 1, ROUGH4 Through Setting 4 2, 3" bit7 24-31: Reserve 0 = Normal Opera- tion...
Page 463 Chapter 6 General 6.14 System Data Setting Parameter Table 6-61 Parameter List Factory Chain Link Parameter Name Range Remarks Default Output Thinning 114 DIAG_IMG07_STEP Test Pattern 7 Parameter 0-65535 Cycle (x100line) Output Thinning 115 DIAG_IMG08_STEP Test Pattern 8 Parameter 0-65535 Cycle (x100line) DIAG_IMG09_TEM Test Pattern 9 Parameter...
Page 464 Chapter 6 General 6.14 System Data Setting Parameter Table 6-61 Parameter List Factory Chain Link Parameter Name Range Remarks Default 0: New Page FAX_SET_DUSCAR 1: Cut Without FaxSetting DiscardSize D_SIZE New Page 2: Auto Reduce FAX_SET_DUP_PR FaxSetting Receive Print - 0: 1 Sided 0, 1 2 Sided Print...
Page 465 Chapter 6 General 6.14 System Data Setting Parameter Table 6-61 Parameter List Factory Chain Link Parameter Name Range Remarks Default 0: OFF FAX_SET_RING_V FaxSetting Incoming 1: Min Sound Volume 2: Middle 3: Max FAX_SET_RMT_RC FaxSetting Remote 0: Disable 0, 1 Receive 1: Enable FAX_SET_RMT_RC...
Page 466 Chapter 6 General 6.14 System Data Setting Parameter Table 6-61 Parameter List Factory Chain Link Parameter Name Range Remarks Default Set whether to send all the scanned pages of fax ([1]) or to Operation after Error such delete all the DIAG_CONTINUE_I as Send Store Insufficient scanned pages of...
Page 467 Chapter 6 General 6.14 System Data Setting Parameter Table 6-61 Parameter List Factory Chain Link Parameter Name Range Remarks Default External Phone Calling Time (Time to output ring- DIAG_AUTO_ANS ing sound from speaker 0-255 WER_TIME when unable to detect CNG after starting to call) DIAG_RING_CYCL (14/0.5) Ring Signal Cycle 0-255...
Page 468 Chapter 6 General 6.14 System Data Setting Parameter Table 6-61 Parameter List Factory Chain Link Parameter Name Range Remarks Default DIAG_MAKE_10PP 10PPS Make Time 1-106 DIAG_BREAK_10P 10PPS Break Time 1-106 DIAG_MAKE_20PP 20PPS Make Time 1-106 DIAG_BREAK_20P 20PPS Break Time 1-106 DIAG_DP_INTERDI DP Interdigit Pause Time 0-255...
Page 469 Chapter 6 General 6.14 System Data Setting Parameter Table 6-61 Parameter List Factory Chain Link Parameter Name Range Remarks Default DIAG_RING_ON_J Ring ON Judge Time 0-255 UDGE DIAG_RING_OFF_J Ring OFF Judge Time 0-255 UDGE DIAG_RING_OFFM Time to Judge Ring Dis- 0-255 appeared from Line DIAG_PREFIX_NU...
Page 470 Chapter 6 General 6.14 System Data Setting Parameter Table 6-61 Parameter List Factory Chain Link Parameter Name Range Remarks Default DIAG_G3M_CALL_ T1 Timer Value Soon 0-255 T1_TIMER After Calling DIAG_G3M_TX_T1_ T1 Timer Value Upon 0-255 TIMER Sending DIAG_G3M_RX_T1 T1 Timer Value Upon 0-255 _TIMER Receiving...
Page 471 Chapter 6 General 6.14 System Data Setting Parameter Table 6-61 Parameter List Factory Chain Link Parameter Name Range Remarks Default DIAG_G3M_TAP_H TAP HOLD 0, 1 DIAG_G3M_V29_E EP Tone 0, 1 DIAG_EXTENDED_ DIS/DTC FIF Transmis- 0-10 DIS_DTC sion Bytes DIAG_G3M_CTC_N ECM/CTC Transmission Times DIAG_G3M_T5_TIM RNR Signal Timer...
Page 472 Chapter 6 General 6.14 System Data Setting Parameter Table 6-61 Parameter List Factory Chain Link Parameter Name Range Remarks Default Interval From V34 Mode DIAG_G3M_V34_C (Phase2) Until Control 5-255 C_TIMER Channel Setting Whether to Transit DIAG_G3M_V34_S to G3 Mode Upon 0, 1 HIFT_G3 V34_CC_TIMER Timeout...
Page 473 Chapter 6 General 6.14 System Data Setting Parameter Table 6-61 Parameter List Factory Chain Link Parameter Name Range Remarks Default DIAG_CODE_CHEC 0-255 K_SECRET DIAG_PMQAT_BOA 0-255 RD_SECRET DIAG_DONT_DEL_ 0, 1 TXFILE DIAG_DONT_PR_R 0, 1 CVFILE DIAG_MON_SPEED 0, 1 _38400 DIAG_COMM_TIME 0, 1 _MEASURE DIAG_WITHOUT_IC 0, 1...
Page 474 Chapter 6 General 6.14 System Data Setting Parameter Table 6-61 Parameter List Factory Chain Link Parameter Name Range Remarks Default Minimum Call Time in DIAG_ANSWER_D 0: Disable Auto Receive Mode (FAX 0-255 ELAY_MINIMUM 1-255 sec only, TEL/FAX, ANS/FAX) Maximum Call Time in DIAG_ANSWER_D 0: Disable Auto Receive Mode (FAX...
Page 475: Backup (Backup Data)
Chapter 6 General 6.15 Backup (BackUP Data) 6.15 Backup (BackUP Data) Backup data in SRAM and EEPROM can be cleared. Item Description All Clear User Clear System Clear For data that can be initialized, refer to Table 6-62. User&System Clear System Data Init Document Clear Table 6-62 Initialization Target Data...
Page 476 Chapter 6 General 6.15 Backup (BackUP Data) Table 6-62 Initialization Target Data User& System Data User System Document System Data Broadcast CRB Document Number Management Data in One Broadcast Job One Broadcast Job Result Substitute Queue Receiving Document Information Document Number Document Management Table Directory Management Table FAT Chain Table...
Page 477 Chapter 6 General 6.15 Backup (BackUP Data) Use the [ ] button to select [BackUp Data], and then press the [OK] button. Fax/Scanner Diag BackUp Data BackUp Data… All Clear… Use the [ ] button to select [User Clear], and then press the [OK] button. BackUp Data User Clear User Clear…...
Page 478 Chapter 7 Wiring Data...
Page 480 Table of Contents 7.1 Plug/Jack Location List....................7-1 7.1.1 Plug/Jack Location List ........................7-1 7.1.2 Plug/Jack Location.......................... 7-4 7.2 Wire Network (Undescribed) ..................7-10 7.3 BSD (Undescribed)....................7-11 7.4 Connection Wiring Diagram..................7-12 7.4.1 Symbols in the General Connection Wiring Diagram..............7-12 7.4.2 General Wiring Diagram ....................... 7-14 7.5 Interconnection Wiring Diagram of Parts..............7-16 7.5.1 Notes on Using the Wiring Diagram between Parts..............
Page 482: Plug/Jack Location List
Chapter 7 Wiring Data 7.1 Plug/Jack Location List 7.1 Plug/Jack Location List 7.1.1 Plug/Jack Location List Table 7-1 Coordinates Description H-104 PWB ASSY FRONT-USB (PL18.1.11) Front USB Port Connects PWB ASSY FRONT-USB (PL18.1.11) and HARNESS ASSY FRONT- H-104 USB Z-AIO(PL18.1.8) A-127 Connects PWBA MCU (PL18.2.2) and HARNESS ASSY MAIN MOT (PL18.3.11) F-128...
Page 483 Chapter 7 Wiring Data 7.1 Plug/Jack Location List Table 7-1 Coordinates Description G-154 Connects FUSING UNIT (PL7.1.1)and HARNESS ASSY FSR (PL18.3.9) I-109 Connects PWBA LVPS (PL18.1.5) and HARNESS ASSY REAR FAN (PL18.3.16) J-109 Connects PWBA LVPS (PL18.1.5) and LVPS FAN (PL4.1.1) Connects HARNESS ASSY FDR DRAWER 1 (PL10.1.18) and HARNESS ASSY J-181 OP FDR (PL18.3.8)
Page 484 Chapter 7 Wiring Data 7.1 Plug/Jack Location List Table 7-1 Coordinates Description Connects No Paper Sensor (PL10.2.2)and HARNESS ASSY OP L COMP 4200 D-181 (PL10.2.3) Connects CLUTCH ASSY OPT FEED (PL10.1.8)and HARNESS ASSY OP L 4201 F-183 COMP (PL10.2.3) Connects MOTOR ASSY OPT TRAY (PL10.1.19)and HARNESS ASSY TRAY 4221 F-182 MOT (PL10.1.11)
Page 485: Plug/Jack Location
Chapter 7 Wiring Data 7.1 Plug/Jack Location List 7.1.2 Plug/Jack Location 211 230 LVPS ZaA07001AA...
Page 486 Chapter 7 Wiring Data 7.1 Plug/Jack Location List HVPS ZaS07002AA...
Page 487 Chapter 7 Wiring Data 7.1 Plug/Jack Location List ZaA07003AA...
Page 488 Chapter 7 Wiring Data 7.1 Plug/Jack Location List 2401 ZaA07004AA...
Page 489 Chapter 7 Wiring Data 7.1 Plug/Jack Location List ZaA07005AA...
Page 490 Chapter 7 Wiring Data 7.1 Plug/Jack Location List 4200 4201 4221 ZaA07006AA...
Page 491: Wire Network (Undescribed)
Chapter 7 Wiring Data 7.2 Wire Network (Undescribed) 7.2 Wire Network (Undescribed) 7-10...
Page 492: Bsd (Undescribed)
Chapter 7 Wiring Data 7.3 BSD (Undescribed) 7.3 BSD (Undescribed) 7-11...
Page 493: Connection Wiring Diagram
Chapter 7 Wiring Data 7.4 Connection Wiring Diagram 7.4 Connection Wiring Diagram 7.4.1 Symbols in the General Connection Wiring Diagram The symbols in the general connection wiring diagram are described below. Table 7-2 Symbol Description Represents an interconnection between parts using wiring harness or wire. Represents an interconnection which differs according to the specifications.
Page 494 Chapter 7 Wiring Data 7.4 Connection Wiring Diagram Table 7-2 Symbol Description Represents a screw for fixing wiring harness and a conductive member such as a plate spring. Represents a conductive member such as a plate spring. 7-13...
Page 495: General Wiring Diagram
Chapter 7 Wiring Data 7.4 Connection Wiring Diagram 7.4.2 General Wiring Diagram 7-14...
Page 496 Chapter 7 Wiring Data 7.4 Connection Wiring Diagram 7-15...
Page 497: Interconnection Wiring Diagram Of Parts
Chapter 7 Wiring Data 7.5 Interconnection Wiring Diagram of Parts 7.5 Interconnection Wiring Diagram of Parts 7.5.1 Notes on Using the Wiring Diagram between Parts The following describes the legend of the wiring diagrams between parts shown on the following pages. Table 7-3 Symbols Description...
Page 498 Chapter 7 Wiring Data 7.5 Interconnection Wiring Diagram of Parts Table 7-3 Symbols Description Denotes the function, and logic value of the signal when the func- EXIT PAPER SENSED(L)+3.3VDC tion operated (Low: L, High: H). The given voltage is for signal in high status. The arrow indicates the direction of signal.
Page 499: Configuration Of The Interconnection Wiring Diagram Of Parts
Chapter 7 Wiring Data 7.5 Interconnection Wiring Diagram of Parts 7.5.2 Configuration of the Interconnection Wiring Diagram of Parts The interconnection wiring diagram is divided into 8 sections. § 1 Power Connections of KIT AC INLET and PWB LVPS Connections of PWB LVPS and PWBA MCU Connections of PWB LVPS and HARNESS ASSY INTLK Connections of PWB LVPS and LVPS FAN §...
Page 500 Chapter 7 Wiring Data 7.5 Interconnection Wiring Diagram of Parts § 7 Scanner Connections of PWBA ESS and IIT ASSY Connections of PWBA ESS and DADF ASSY § 8 Optional 250 Sheet Feeder Connections of PWB LVPS and PWB ASSY OPT TRAY Connections of PWBA MCU and PWB ASSY OPT TRAY Connections of PWB ASSY OPT TRAY and MOTOR ASSY OPTION Connections of PWB ASSY OPT TRAY and CLUTCH ASSY OPT FEED...
Page 501 Chapter 7 Wiring Data 7.5 Interconnection Wiring Diagram of Parts 7.5.2.1 Power 7-20...
Page 502 Chapter 7 Wiring Data 7.5 Interconnection Wiring Diagram of Parts LVPS overcurrent protection circuit Each output (+24VDC, +5VDC,+3.3VDC) of LVPS stops all outputs if it is shorted to ground or between ground. LVPS overvoltage protection circuit Each output (+24VDC, +5VDC,+3.3VDC) of LVPS stops all outputs if there is overvoltage. The operating voltage of the overvoltage protection of each output is as following: +24VDC: 27VDC~36VDC +5VDC: 7VDC...
Page 503 Chapter 7 Wiring Data 7.5 Interconnection Wiring Diagram of Parts 7.5.2.2 Drive 7-22...
Page 504 Chapter 7 Wiring Data 7.5 Interconnection Wiring Diagram of Parts Table 7-5 Signal line name Description MAIN MOT CLOCK Drive control signal of the DRIVE ASSY MAIN MAIN MOT ON DISP XB DISP B Drive control signal of the MOTOR DISP DISP A DISP XA REGI CL ON...
Page 505 Chapter 7 Wiring Data 7.5 Interconnection Wiring Diagram of Parts 7.5.2.3 ROS 7-24...
Page 506 Chapter 7 Wiring Data 7.5 Interconnection Wiring Diagram of Parts Table 7-6 Signal line name Description ROS MOT ON Control signal of the Motor Polygon Assy ROS CLOCK (PWBA MCU - Motor Polygon Assy) SOS SNR PCONT 1 VREF Control signal of the ROS (PWBA MCU - PWBA LDD) PCONT 2 LDENB...
Page 507 Chapter 7 Wiring Data 7.5 Interconnection Wiring Diagram of Parts 7.5.2.4 Xero/HVPS 7-26...
Page 508 Chapter 7 Wiring Data 7.5 Interconnection Wiring Diagram of Parts Table 7-7 Signal line name Description CLOCK TONER Control signal of the TONER CRUM DATA TONER DATA XERO Control signal of the XERO CRUM CLOCK XERO ATC VOUT Toner patch density data measured by the ATC Sensor MSI NO PAPER SNR Paper detect signal by the MSI No Paper Sensor CST NO PAPER SNR...
Page 509 Chapter 7 Wiring Data 7.5 Interconnection Wiring Diagram of Parts 7.5.2.5 Fusing 7-28...
Page 510 Chapter 7 Wiring Data 7.5 Interconnection Wiring Diagram of Parts Table 7-8 Signal line name Description Temperature data measured by Temp. Sensor (Main) for controlling STS MAIN temperature Temperature data measured by Temp. Sensor (Side) for controlling STS SIDE temperature HEAT1 Control signal of the Heater HEATEN...
Page 511 Chapter 7 Wiring Data 7.5 Interconnection Wiring Diagram of Parts 7.5.2.6 Controller 7-30...
Page 512 Chapter 7 Wiring Data 7.5 Interconnection Wiring Diagram of Parts Table 7-9 Signal line name Description LINE SYNC PAGE SYNC TEST PRINT CMD READY Control signal of the PWBA ESS COMMAND STATUS IOT PWR STS Control signal of the LVPS RDY PWR ON (PWBA MCU - PWBA ESS) SPEAKER...
Page 513: Scanner
Chapter 7 Wiring Data 7.5 Interconnection Wiring Diagram of Parts 7.5.2.7 Scanner 7-32...
Page 514 Chapter 7 Wiring Data 7.5 Interconnection Wiring Diagram of Parts Table 7-10 Signal line name Description SCAN / B SCAN B Control signal of the Carriage Motor(FB Motor) SCAN A SCAN / A SOL OUT SCAN / A DADF SCAN A DADF SCAN B DADF SCAN / B DADF IIT+5VDC...
Page 515: Optional 250 Sheet Feeder
Chapter 7 Wiring Data 7.5 Interconnection Wiring Diagram of Parts 7.5.2.8 Optional 250 Sheet Feeder 7-34...
Page 516 Chapter 7 Wiring Data 7.5 Interconnection Wiring Diagram of Parts Table 7-11 Signal line name Description FEED TRAY SENS FEED RXD Control signal of the PWB ASSY OPT TRAY FEED TXD OP FEED MOTOR ON OP FEED MOTOR ALARM Drive control signal of the MOTOR ASSY OPTION OP FEED MOTOR CLOCK OP FEED MOTOR GAIN FEED ROLL CLUTCH ON...
Page 518 Chapter 10 Principle of Operation...
Page 520 CONTENTS 10.1 Telephone System....................10-1 10.1.1 Converting and Sending Voice in the Form of Electrical Signals..........10-1 10.1.2 Analog and Digital Signals ......................10-3 10.2 Telephone Call Connection Mechanism..............10-5 10.2.1 Analog Telephone Network......................10-5 10.2.2 Telephone Call Connection Mechanism ..................10-6 10.3 Terminology......................10-9 10.4 FAX System (Overview) ..................10-10 10.5 Unit Mechanisms ....................10-11...
Page 522: Telephone System
Chapter 10 Principle of Operation 10.1 Telephone System 10.1 Telephone System 10.1.1 Converting and Sending Voice in the Form of Electrical Signals The human voice is a sound wave; in other words, air vibrations. Conversation between two people results when such vibrations travel through the air and reach each other's ears. A string telephone transmits the air vibrations generated between two people along a string stretched tight, thus allowing conversation over a dis- tance.
Page 523 Chapter 10 Principle of Operation 10.1 Telephone System String telephone Hello Hello Vibration Telephone Hello Hello Electrical current Diaphragm Diaphragm Microphone Speaker Electromagnetic induction Magnet (N polarity) Magnet (S polarity) a. The coil in the magnetic field is vibrated. The magnetic field around the coil is altered. b.
Page 524: Analog And Digital Signals
Chapter 10 Principle of Operation 10.1 Telephone System 10.1.2 Analog and Digital Signals An electrical signal generated by the telephone's microphone is an analog signal. The waveform of this analog signal fluctuates responsive to the voice volume. When the voice is loud, the amplitude (voltage) increases; when soft, the amplitude decreases.
Page 525 Chapter 10 Principle of Operation 10.1 Telephone System Analog signal Voltage Time The signal is converted to 1 or 0 depending on whether it is higher or lower than a threshold value. In other words, the waveform is quantified. Voltage Higher = 1 Threshold value Lower = 0...
Page 526: Telephone Call Connection Mechanism
Chapter 10 Principle of Operation 10.2 Telephone Call Connection Mechanism 10.2 Telephone Call Connection Mechanism 10.2.1 Analog Telephone Network To make a telephone call, the calling party and called party each must have a telephone set (telephone). These telephones must be connected by a transmission route. The transmission route includes switches located in central offices.
Page 527 Chapter 10 Principle of Operation 10.2 Telephone Call Connection Mechanism 10.2.2 Telephone Call Connection Mechanism When the handset is lifted, the hook switch is activated and a transmission signal (400Hz/ 48VDC), called a dial tone (DT), is sent from the local switch. The dial tone is audible at the handset speaker, indicating that the calling party can start dialing.
Page 528 Chapter 10 Principle of Operation 10.2 Telephone Call Connection Mechanism Pulse Dialing & Tone Dialing Pulse dialing "3, 5, .." 5 ..Switch Tone dialing "3, 5, 2, .." 2 ..Switch DTMF matrix 697Hz 770Hz frequency 852Hz 941Hz 1209Hz 1336Hz 1447Hz High frequency...
Page 529 Chapter 10 Principle of Operation 10.2 Telephone Call Connection Mechanism When the called party's handset is lifted, activating the hook switch, the local switch on the called party side receives a response signal and stops sending tones to the calling and called parties. This is when a communications path is established between the both parties.
Page 530: Terminology
Chapter 10 Principle of Operation 10.3 Terminology 10.3 Terminology ■ Line Types PSTN (Public Switched Telephone Network): Analog telephone network. If there is no switch on site, set the line type to PSTN. PBX (Private Branch Exchange): On-site switch that connects multiple analog telephones to a single line to establish an in-house phone system.
Page 531: Fax System (Overview)
Chapter 10 Principle of Operation 10.4 FAX System (Overview) 10.4 FAX System (Overview) A FAX (abbreviation of facsimile) is a device that sends and receives image data using either an analog or a digital telephone line. The following describes the analog line system (For G3, refer to "10.6 FAX Standards (ITU-T Recommendations)").
Page 532: Unit Mechanisms
Chapter 10 Principle of Operation 10.5 Unit Mechanisms 10.5 Unit Mechanisms ■ Scanner The SCANNER consists of the Image Input Terminal (IIT) and the Auto Document Feeder (ADF). Document scanning is performed by the Carriage Assy in the Image Input Terminal. A CCD Image Sensor is a light-receiving element that produces an electrical signal in response to light.
Page 533 Chapter 10 Principle of Operation 10.5 Unit Mechanisms FAX System (Detail) Scanner Original Black becomes 0, Original Scanning white 1 creating ... 1 1 1 1 1 1 1 0 0 0 0 1 1 0 1 1 1 1 CCD Image Sensor Image...
Page 534 Chapter 10 Principle of Operation 10.5 Unit Mechanisms The following is the line connection procedure between two FAXes based on the steps 1 to 5 of "10.2 Tele- phone Call Connection Mechanism". At the receiving FAX, step 6 is also automatically performed. When an AT command (a modem control command) is sent from the control circuit to the modem, the hook switch is activated, and a state is obtained that is identical to that when the handset of a telephone is lifted.
Page 535: Fax Standards (Itu-T Recommendations)
Chapter 10 Principle of Operation 10.6 FAX Standards (ITU-T Recommendations) 10.6 FAX Standards (ITU-T Recommendations) International FAX standards (ITU-T recommendations) include G1 to G4. G1 to G3 use analog telephone net- works. G4 uses a digital telephone network (ISDN). G3 is the standard currently in greatest use. FAXes con- forming to Super G3, a recently added standard, are equipped with a fast 33.6kps modem and reduce transmission times to about half those of G3 FAXes.
Page 536: Fault Isolation Procedure For Fax
Chapter 10 Principle of Operation 10.7 Fault Isolation Procedure for FAX 10.7 Fault Isolation Procedure for FAX Because a FAX is composed of multiple blocks, pinpointing a fault is problematic. This section describes a simple fault isolation procedure that is based on the contents of"10.4 FAX System (Overview)"...
Page 537: Receive Fault
Chapter 10 Principle of Operation 10.7 Fault Isolation Procedure for FAX Cannot dial Cause: Incorrect connection. Incorrect setup of dial type and/or line type. Corrective Action: Correct the connection. Reset the dial type and/or line type to correct settings. NOTE If the telephone line condition is degraded, white horizontal lines, missing rows, and/or cut-off top/ bottom may occur.
Page 538 Chapter 10 Principle of Operation 10.7 Fault Isolation Procedure for FAX NOTE If a call is made to the FAX from a telephone, and the FAX does not emit its ringing sound, a tele- phone line fault is highly probable. 10-17...
Page 539: Other Problems
Chapter 10 Principle of Operation 10.8 Other Problems 10.8 Other Problems ■ Branch Connection (Parallel Connection) During FAX reception, if the handset of another telephone on a branch connection is lifted, the received image may be corrupted or a transmission error may occur. Branch connection may also interfere with caller identification, call waiting, the receiving operation of connected telephones.
Page 540: Functions Of Scanner Assy
Chapter 10 Principle of Operation 10.9 Functions of SCANNER ASSY 10.9 Functions of SCANNER ASSY 10.9.1 Document Scanning The SCANNER ASSY consists of the Image Input Terminal (IIT) and the Duplex Automatic Document Feeder (DADF). Document scanning is performed by the Carriage Assy in the Image Input Terminal. 10.9.2 Document Scanning at Platen (IIT) The Carriage Assy consists of the LED Array for illuminating a document, the CCD Image Sensor for photo electronic converting image data, the mirrors, and the lens.
Page 541: Document Scanning At Dadf
Chapter 10 Principle of Operation 10.9 Functions of SCANNER ASSY 10.9.3 Document Scanning at DADF When the document being fed by the torque from the DADF Motor at the speed corresponding to the set mag- nification passes the Scanner Home Position (CVT: Constant Velocity Transport) of the Carriage Assy in the IIT, allowing the reflected image to be read by the CCD Image Sensor through the Rod Scope.
Page 542: Paper Path
Chapter 10 Principle of Operation 10.10 Paper Path 10.10 Paper Path NOTE Refer to "SFP Service Manual" for Paper Path of Printer. 10.10.1 Paper Path of DADF (Simplex) When the sheet feeding from the Document Feeder Tray of the DADF starts, the Nudger Roll and the Feed Roll that rotate driven by the torque from the DADF Motor.
Page 543: Paper Path Of Dadf (Duplex)
Chapter 10 Principle of Operation 10.10 Paper Path 10.10.2 Paper Path of DADF (Duplex) After scanning a document is completed and the rear edge of the document is passed through the Transport Roll, switch the position of the Pressure Plate to above. Then, the Exit Roll is reversed by the reverse drive of the DADF Motor, and the document is nipped into the DADF.
Page 544: Functions Of Major Functional Components
Chapter 10 Principle of Operation 10.11 Functions of Major Functional Components 10.11 Functions of Major Functional Components The sections below describe the functions of main components of the scanner. The sections explain the AIO unique components. UI (User Interface) and AIO Engine Scanner 10.11.1 UI (User Interface) and AIO Engine PWB ASSY FRONT-USB...
Page 545: Scanner
Chapter 10 Principle of Operation 10.11 Functions of Major Functional Components 10.11.2 Scanner Scanner Home Position Sensor CCD PWB Carriage Motor ZaA10002AA IIT ASSY (PL21.1.14) Carriage Motor(FB Motor) The stepping motor that drives the Carriage Assy. Scanner Home Position Sensor(Home Pos Sensor) The part of the rear side of the Carriage Assy frame functions as an actuator and blocks the light of the Scanner Home Position Sensor, thus detecting the registration position.
Page 546 Chapter 10 Principle of Operation 10.11 Functions of Major Functional Components Scan Sensor Duplex Sensor DADF Motor Cover Open Sensor Document Sensor ZaA10003AA DADF ASSY (PL21.1.1) Document Sensor (Tray Sensor) A sensor that detects the presence or absence of a document on the DADF Document Tray. (Presence: entrance of light, absence: NO entrance of light) Cover Open Sensor (DADF Cover Sensor) A switch that detects whether or not the DADF Top Cover is open.
Page 547 Chapter 10 Principle of Operation 10.11 Functions of Major Functional Components Document Stopper When a document is loaded in the DADF, the Document Stopper is locked to prevent the document from being moved forward. When the DADF starts feeding, the front portion of the Pickup Assy is lowered. This unlocks the Document Stopper that blocks the document, and the Document Stopper is pressed by the lead edge of the document in the feed direction and the document is fed.
Page 548 Chapter 10 Principle of Operation 10.11 Functions of Major Functional Components Pinch Roll Assy The Pinch Roll Assy is normally pressed against the direction of the Takeaway Roll by the spring pressure. Documents are fed through between the Pinch Rolls and the Takeaway Roll to the CVT Window by the rotation of the Takeaway Roll.
Page 549: Data Flow
Chapter 10 Principle of Operation 10.11 Functions of Major Functional Components 10.11.3 Data Flow The image data from the document set on the IIT or DADF goes through the following components before it is printed at the Engine section. Document CCD Image Sensor (IIT ASSY) Scanner Engine...
Page 550: Control
Chapter 10 Principle of Operation 10.12 Control 10.12 Control 10.12.1 Document Scanning Steps A CCD Image Sensor is used to read image data from the document. To ensure stabilized image reading, the CCD Image Sensor output is adjusted. Adjustment includes Automatic Gain Control (AGC) and Automatic Offset Control (AOC).
Page 551: System Configuration
Chapter 10 Principle of Operation 10.12 Control 10.12.2 System Configuration The PWBA ESS AIO controls the FAX, Scanner, and DADF. FAX and copy operations are performed accord- ing to data entered at the operation panel. The following figure shows the system configuration. Drive Signal PWBA ESS AIO DADF...
Page 552: Drive Transmission Route Of Dadf Motor
Chapter 10 Principle of Operation 10.13 Drive Transmission Route of DADF Motor 10.13 Drive Transmission Route of DADF Motor 10.13.1 DADF Motor This section describes the drive transmission route from the DADF Motor to each roller. FEED ROLL NUDGER ROLL DADF MOTOR Takeaway Roll EXIT ROLL...
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Fuji Xerox DocuPrint M355df Service Manual

Preface

1 Getting to Know the Service Manual

2 How to Use the Service Manual

3 Terms and Symbols

4 Abbreviations

Table of Contents

Before Starting the Servicing

Servicing Call Procedure

Servicing Call Details

TRIM Check List

Periodic Replacement Parts

Table of Contents

Preface

Status Code List

Error Code FIP

Other FIP

Preface/Image Quality Troubleshooting

Preface/Removal / Replacement

Preface

Removal / Replacement

Adjustment

Preface/Parts List

Specifications

Specifications

Tools/Service Consumables/Consumables

Service Data (Undescribed)

Service Mode

ESS Diag

IOT Diag

Print Info

Installation Settings (Installation)

Print Function Test (Test Print)

Parameter Settings (Parameter)

Board Diag (Board Test)

Information

Scanner Maintenance

System Data Setting Parameter

Backup (Backup Data)

Quick Links

Chapters

Troubleshooting

Need help?

Questions and answers

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Summary of Contents for Fuji Xerox DocuPrint M355df