Summary of Contents for Vertiv NetSure 5100 Series
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NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200), Revision J Specification Number: 582137200 Model Number: 5100...
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Rectifier Nominal 120 VAC / 208 VAC / 240 VAC Input and AC Input Equipment Grounding Connections ....................38 External Alarm, Reference, Monitoring, and Control Connections ....41 Circuit Card Locations ............................41 Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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NCU Controller Initialization ........................67 Verifying and Setting the NCU Controller as Required for Your Application ................................70 Checking System Status ..........................79 Final Steps ................................. 79 Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
SAFETY! Informs the reader of general safety information, reminders, precautions, or policies not related to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA) Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
DANGER! Follow local lockout/tagout procedures to ensure DC branch circuit protection devices remain de-energized during installation at loads, as required. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
Only install in a ventilated environment. • Batteries are an energy source that can produce high amounts of electrical current. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
NOTE! When performing any step in procedures that requires removal of existing hardware, retain all hardware for use in subsequent steps, unless otherwise directed. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
If necessary to repair equipment containing static sensitive components, wear an appropriately grounded wrist strap, work on a conductive surface, use a grounded soldering iron, and use grounded test equipment. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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This page is intentionally blank. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
Some of these procedures may have been performed at the factory for you. Installing the System Relay Rack Secured to Floor (if furnished) System Secured to Relay Rack or Cabinet Equipment Rack (if required) Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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Batteries Installed and Connected in an Optional Battery Cabinet External Batteries Connected Installing the Modules Rectifier Modules Installed Initially Starting the System System Started, Configured, and Checked Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
Refer to “General Requirements” on page 13. Relay Rack Floor Mounting Dimensions Refer to Figure 1 and Figure 2 for relay rack floor mounting dimensions. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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Masked for Frame Ground Lug 0.281 Dia. Holes on 0.625 Centers (Top of Rack, 1 Place) 1.250 Part No. 559819 2.580 Notes: 1. All dimensions are in inches. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
Refer to “General Requirements” on page 13 for mounting restrictions and ventilation requirements. NOTE! The distribution unit is factory connected to the rectifier/controller shelf. The distribution unit with rectifier/controller shelf is mounted as a complete system. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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Mounting the System in a Relay Rack or a Cabinet Equipment Rack MOUNTING HARDWARE 12-24 x 3/4" Thread Forming Hex Head Screw Front No. 10/12 Ground Washer Torque: 65 in-l bs. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
Attach the brackets to the system mounting angles using kit-furnished screws. Torque to 60 in-lbs. Use drill guide dimensions in the illustration to prepare the wall for customer-furnished fasteners. Secure the system to the wall. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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18.936 (19” Mounting, shown) Left Side View 22.906 (23” Mounting) Right Side View 20.543 (19” Mounting, shown) 24.513 (23” Mounting) Front View (19” Mounting, 23” Similar) Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
Attach the system to the wall bracket using the standard mounting technique. See “Securing the System to a Relay Rack or a Cabinet Equipment Rack (if required)” on page 15. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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(1/4-20 Studs on 5/8” Centers) 552537 Notes: 1. All dimensions are in inches, unless otherwise specified. 2. Installer to furnish hardware for fastening bracket to wall. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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(1/4-20 Studs on 5/8” Centers) 552535 Notes: 1. All dimensions are in inches, unless otherwise specified. 2. Installer to furnish hardware for fastening bracket to wall. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
DANGER! The relay rack must be securely anchored to the floor before a battery tray is installed. Battery Tray Installation Procedure To install a battery tray, perform the procedure detailed in Figure 7. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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Bracket Rear Angle Bracket Battery Rear Angle Bracket Tray P/N 559806, 559807, 559808, 559811. P/N 559809, 559810, 559812 similar Front Rear P/N 559809, 559810, 559812 Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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3. Secure the ground lead under a battery tray relay rack mounting bolt. 4. After wiring to the battery disconnect circuit breaker, replace the cover. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
Ensure the alarm contact on the back of the circuit breaker makes contact with the alarm terminal on the distribution unit. Push distribution device in firmly until fully seated in the distribution unit. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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2. When installing breakers, orient breaker so that when in off position the handle is towards the center (as shown in the illustration). List BA shown, List NA similar. Components removed in illustration for clarity only. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
Make sure the surface is clean, then peel the backing of the pouch fastener and adhere it to the surface. Attach the pouch to the pouch fastener to secure the pouch to the system. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
NCU Controller.) USB-B Port (Factory connected IB2 Board Internal to NCU Controller IB4 Board backplane.) 10M Ethernet Port (RJ-45) USB-A Port LAN Connection (not used) Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
If you lose AC power and your BLVD opens, the controller will continue to operate. Procedure Refer to Figure 16 and place the jumper on J4 in the “Battery Power” or “No Battery Power” position. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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1 2 3 Shorting Jumper CAN Port (RJ-45) Wire Size Capacity: 16 AWG to 30 AWG. Wire Strip Length: 0.32 inch. Recommended Torque: 2.3 in-lbs. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
Ensure SW1 is set per Table 1. Refer to Figure 17 for location. Table 1: IB2 Controller Interface Board Switch Settings DIP Switch SW1 Setting Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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IB2 IB2 Board Installed circuit card. IB2 (Controller Interface Board) DIP Switch SW1 Setting In this system, switch settings must be in positions shown. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
5/8" centers. When using 1/4-inch hardware, recommended torque is 84 in-lbs. when a standard flat washer and lock washer are used. Refer to Figure 18 for locations. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
Refer to for location. Wall Mounting Procedure M4 frame ground studs are located on the rear of the system shelf. Refer to Figure 19 for location. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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Frame ground studs (1/4-20) are located on the horizontal wall mounting bracket. Refer to Figure 5 and Figure 6 for location. Figure 19: System Shelves Frame Grounding Connection Points M4 Shelf Frame Ground Studs Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
These are connected to the plug-in Molex connectors located on the rear of the shelf. Connect the other end of the AC input cable assemblies or line cords to a properly wired AC outlet or distribution box. Refer to Figure Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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Plug End (16 A @ 250 VAC [international rating], (120 VAC, 30 A) 20 A @ 250 VAC [US rating]) Rectifier AC Input Rectifier AC Input Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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Plug End (16 A @ 250 VAC [international rating], (120 VAC, 30 A) 20 A @ 250 VAC [US rating]) Rectifier AC Input Rectifier AC Input Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
NCU Controller.) USB-B Port (Factory connected IB2 Board Internal to NCU Controller IB4 Board backplane.) 10M Ethernet Port (RJ-45) USB-A Port LAN Connection (not used) Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
• NCU CAN Port (see “Connecting a Device or System to the NCU CAN Bus (if required)” starting on page • External Load and Battery Circuit Breaker / Fuse Alarm Circuits Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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Connect the circuit breaker alarm lead from an optional external battery disconnect unit to terminal 1 of J3 located on the System Interface Board. Refer to Figure 24. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
The digital inputs may be preprogrammed for specific functions. Refer to the configuration drawing (C- drawing) supplied with your system for your system’s specific configuration. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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The relays may be preprogrammed for specific functions. Refer to the configuration drawing (C-drawing) supplied with your system for your system’s specific configuration. Temperature Probes See “Temperature Probes” starting on page 42. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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“NC (Normally Closed)” alarm terminal. EXTERNAL BATTERY DISCONNECT UNIT (Side cover removed in illustration to show wiring details.) Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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Connect remaining end to terminal 1 of J3 located connected to bottom terminal on on the System Interface Board. circuit breaker to circuit breaker “NC (Normally Closed)” alarm terminal. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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Connect remaining end to terminal 1 of J3 located connected to bottom terminal on on the System Interface Board. circuit breaker to circuit breaker “NC (Normally Closed)” alarm terminal. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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CIRCUIT BREAKER Procedure Remove quick connect terminal from YELLOW battery cabinet alarm lead and connect to terminal 1 of J3 located on the System Interface Board. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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Not all I/O points are available for customer connection (some are used for factory system connections). J3-J9: Wire Size Capacity: 16 AWG to 26 AWG. Wire Strip Length: 0.20 inch. Recommended Torque: 2.2 in-lbs. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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-48V is factory wired to the Digital Input #8 (-) terminal for your convenience and function predefined for ESTOP. Customer-furnished system ground applied to terminal Digital Input #8 (+) activates the ESTOP function. See ESTOP Function on page 45. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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-48V is factory wired to the Digital Input #8 (-) terminal for your convenience and function predefined for ESTOP. Customer-furnished system ground applied to terminal Digital Input #8 (+) activates the ESTOP function. See ESTOP Function on page 45. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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CAUTION! All conductors in this harness may be connected within the cabinet. Shorting or grounding of unused conductors may result in service interruption or equipment damage. Therefore insulate all conductor ends not being used in your application. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
CAN Port Connections NCU CAN SM-Temp Module Port (RJ-45) CAN Port Pin Number Pin Number Function CAN L TB1-5 (CAN L) CAN H TB1-3 (CAN H) Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
If your system has an IB4 board, DO NOT connect your Local Area Network (LAN) to the NCU front Ethernet port. See “NCU Controller Second Ethernet Port Connection (if IB4 board furnished)” on page 56. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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Refer to the NCU Instructions (UM1M830BNA) for operational details. Default IB4 Ethernet Port Parameters IPv4 IP Address: 192.168.1.2 Subnet Mask: 255.255.255.0 Default Gateway: 192.168.1.1 IPv6 IPv6 Address: 20fa:fffd:fffc:fffb:fffa:fff9:fff8:fff7 IPv6 Prefix: IPv6 Gateway: 20fa:1:fffe:ffff:fffe:fffd:ffff:fffe Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
For field expansion, the new shelf must be tied into the interconnect scheme as shown in Power System User Instructions UM582137200. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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Resistor P/N Connectors Connected Together List 01 Main Shelf RPM628350/2 Cable P/N 555716 Connect Provided with These Expansion Shelf Together (Field Installed) List 02 Expansion Shelf Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
Input battery and battery return leads terminated in two-hole lugs are connected to threaded studs located on the rear inside of the distribution unit. Refer to Figure 31 for stud size/spacing and recommended torque. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
(as viewed from the front) of the distribution unit. Refer to Figure 33 for stud size/spacing and recommended torque. NOTE! An insulated thin wall tool may be required to tighten these connections. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
The spacers on the bracket are used to accommodate the various sizes of batteries available. Install or remove the spacers as required so that the batteries are tight in the battery tray. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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If Battery Trays Are Equipped With a Circuit Breaker: To connect the batteries to the power system, turn ON the battery disconnect circuit breaker located on all battery trays. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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1/4-20 x 5/8" Hex Head Screw (4 Places) 1/4-20 Lock Washer (3 Places) 1/4-20 Flat Washer (3 Places) DETAIL A Alternate Orientation of Retention Bracket Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
NCU Controller Initialization Refer to the NCU Instructions (UM1M830BNA) for detailed instructions. Refer to Figure 35 for locations of the NCU local indicators and navigation keys. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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When initialization is complete, the language screen appears. Press the UP or DOWN arrow key to select the desired language. Press the ENT key to confirm the selection. The Main Menu displays. See Figure 36. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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Repeatedly press the “ESC” key to return in reverse order level by level from any submenu until the Main Menu appears. Refer to the following procedures to verify and set the NCU controller as required for your application. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
With the Main Menu displayed, press ESC. A screen displays the NCU name, serial number, IP number, software version, hardware version, and configuration version number. Press ESC to return to the Main Menu. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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Table 8 shows the menu navigation for some basic settings. Refer to the separate NCU Manual (UM1M830BNA) supplied with your power system for complete Local Display menus. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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Main Menu / Settings Icon / Other Settings / Under Voltage 1. Under Voltage Alarm 2 Main Menu / Settings Icon / Other Settings / Under Voltage 2. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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There are two methods to check alarm relays. The first is by actually causing an alarm. The second is by using the NCU alarm relay check function. The first method is used in the following procedures. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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(this will retract the latch mechanism located on the underside of the rectifier module). Requirement: An audible alarm sounds. Alarm will be silenced in Requirement c. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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Press the Enter (ENT) key; then use the UP or DOWN keys to adjust the “Over Voltage 1” value to below the system voltage recorded in step 3. Press ENT. Requirement: An audible alarm sounds. The alarm will be silenced in Requirement c. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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Verify the NCU displays the Main Menu. If not, press ESC repeatedly to return to the Main Menu. Record the system voltage displayed on the NCU Main screen. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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Requirement: NCU “Critical/Major” alarm indicator goes from red to off. Requirement: Press ESC repeatedly to return to the Main screen. NCU displays “No Alarm”. Requirement: All external alarms deactivate. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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Requirement: NCU “Critical/Major” alarm indicator goes from red to off. Requirement: Press ESC repeatedly to return to the Main screen. NCU displays “No Alarm”. Requirement: All external alarms deactivate. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
Verify all rectifier modules and the controller are fully seated, latched, and the latch handle screws secured. Verify there are no external alarms and the local indicators are as shown in Table 9. Vertiv | NetSure™ 5100 Series -48 VDC Power System Installation Manual (IM582137200) | Rev. J...
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