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Automatic Switching-Mode Battery Charger
IMPORTANT
Read, understand, and follow these safety rules and operating instructions
before using this battery charger. Only authorized and trained service personnel
shall be permitted to operate or perform any maintenance or service. This
manual should be considered a permanent part of your machine and should
remain with the machine at all times. This manual is a supplement to the
manuals and information provided by SIGNET SYSTEM. If you have any
questions call SIGNET service.
CONTENTS
Safety-------------------------------------------
Operation--------------------------------------
Maintenance----------------------------------
Troubleshooting----------------------------
Replacing the Charger--------------------- 10
Specifications--------------------------------
User's Manual
MODEL HB600-24B
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HB600-24B CHARGER MANUAL 06JAN2009
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Summary of Contents for Skyjack HB600-24B
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Page 1: Table Of Contents
HB600-24B CHARGER MANUAL 06JAN2009 User’s Manual Automatic Switching-Mode Battery Charger MODEL HB600-24B IMPORTANT Read, understand, and follow these safety rules and operating instructions before using this battery charger. Only authorized and trained service personnel shall be permitted to operate or perform any maintenance or service. This manual should be considered a permanent part of your machine and should remain with the machine at all times. -
Page 2: Safety
HB600-24B CHARGER MANUAL 06JAN2009 Safety Danger Failure to obey the safety rules and instructions in this manual will result in death or serious injury. Label and Safety Rules Legend DANGER Indicates the presence of a hazard that will cause death or... - Page 3 HB600-24B CHARGER MANUAL 06JAN2009 Safety: General • Do not operate a charger that is not working correctly. An electric shock hazard or battery explosion hazard from overcharging may exist. • Do not attempt to service the charger yourself unless you are a trained service technician.
- Page 4 HB600-24B CHARGER MANUAL 06JAN2009 exceed the current rating of the extension cable and meet all national and local electrical code requirements. See Specifications page for current draw of charger. Overloaded extension cords can catch fire and cause property damage, serious injury or death.
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Page 5: Operation
HB600-24B CHARGER MANUAL 06JAN2009 Operation WARNING: There could be a spark during charging. Be careful when using fuels, solvents or other flammables near the charger or batteries. An explosion may result causing serious injury or death. WARNING: To reduce the risk of an electric shock, connect only to a properly grounded single phase (3wire) outlet. - Page 6 HB600-24B CHARGER MANUAL 06JAN2009 charged the 50%, 75% and 100% LEDs are on. Charging time is dependent on depth of battery discharge, battery condition, and temperature. 5) If the charger is left plugged in after charging is complete (all LEDs on) the charger goes into maintenance mode to keep batteries charged while in storage.
- Page 7 HB600-24B CHARGER MANUAL 06JAN2009 has an 18 hour timer in case charging can not be completed due to battery problems – see troubleshooting section. The charger senses and flashes error codes for problems – see troubleshooting section. - 7 –...
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Page 8: Maintenance
HB600-24B CHARGER MANUAL 06JAN2009 Maintenance WARNING: Disconnect from AC voltage before doing any service. When plugged-in the AC wiring is an electric shock hazard. Disconnecting the DC output wires near the batteries when the charger is ON may cause the batteries to explode resulting in serious injury or death. -
Page 9: Troubleshooting
HB600-24B CHARGER MANUAL 06JAN2009 Troubleshooting WARNING: Do not operate the charger if it is malfunctioning. Personal injury or property damage could result. Electric shock hazard may cause serious injury or death. WARNING: Do not disassemble the charger. High voltages inside the charger are an electric shock hazard and may result in serious injury or death. - Page 10 HB600-24B CHARGER MANUAL 06JAN2009 ▶ 3 LEDS BLINK TWICE SIMULTANEOUSLY : AC VOLTAGE PROBLEM. -> CHECK THE AC INPUT VOLTAGE. THE CHARGER IS INDICATING THE AC VOLTAGE IS TOO LOW OR TOO HIGH. CORRECT. (See the electrical specification table for the allowable AC voltage input ranges. This is an...
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Page 11: Replacing The Charger
HB600-24B CHARGER MANUAL 06JAN2009 the charger operates properly on other AC outlets, a qualified person should correct the AC circuit problem. If the AC supply checks good, the charger should be replaced. Note: Over 1/2 of all battery chargers returned as "failed" are good. Please follow the troubleshooting procedures carefully and check all other items before returning the charger as failed. -
Page 12: Specifications
HB600-24B CHARGER MANUAL 06JAN2009 Specifications Electrical Specifications Item AC Input DC Output 115V (85-132V) Voltage 230V (170-264V) 24V nominal (Automatically Selects) 9A at 85V Max. Current Max. 19 ADC 4.5A at 170V Frequency 60 / 50 Hz Phase SINGLE Output Power 600 Watts SIGNET SYSTEMS INC.
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