Related Manuals for SIPOS Seven Aktorik Ecotron Series
Summary of Contents for SIPOS Seven Aktorik Ecotron Series
- Page 1 Operation instructions Electric actuators 2SA7, 2SG7, 2SQ7 ECOTRON Issue: 11.18 Y070.301/EN Subject to changes without notice!
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Page 2: Table Of Contents
5.3.4 Select output signal set ......31 Functional principle ........ 6 5.3.5 Set control mode ........32 Sub-assemblies ........7 Further settings via COM-SIPOS ..32 Block diagram (electrical connections) ... 8 Adjust end positions ......35 5.5.1 Position recording with Assembly and connection ��������������... -
Page 3: General Information
Operation instructions 1 General information SIPOS SEVEN ECOTRON General information 1�1 Safety information General information The devices referred to in this document are components of installations conceived for industrial applications. They are designed in accordance with the recognized engineering rules. -
Page 4: Transport And Storage
1 General information Operation instructions SIPOS SEVEN ECOTRON 1�2 Transport and storage ■ The device must be supplied in sturdy packaging. ■ For transport, loop the rope around the hand wheel housing, refer to illustration. Only use the eyes provided on the elec- tronics unit (fig. -
Page 5: Scope
The Purchase Agreement contains the complete and exclusive regulation on material defect liability of SIPOS Aktorik. These contractual regulations are neither amended nor limited by the descriptions contained in these oper- ation instructions and documentation. -
Page 6: General Information
2 General information Operation instructions SIPOS SEVEN ECOTRON General information 2�1 Functional principle Description The electronics with integral frequency converter (1) controls the motor (2). The motor turns the output drive shaft (4) via the worm shaft (3). The output drive shaft (4) drives a gear or a valve stem (5) via a stem nut. -
Page 7: Sub-Assemblies
Operation instructions 2 General information SIPOS SEVEN ECOTRON 2�2 Sub-assemblies The actuators of the SIPOS SEVEN series comprise two main assemblies: gear unit and electronics unit. For details, refer to chapter „Spare parts“. The main sub-assembly gear consists of the sub-assemblies:... -
Page 8: Block Diagram (Electrical Connections)
2 General information Operation instructions SIPOS SEVEN ECOTRON 2�3 Block diagram (electrical connections) The block diagram shows the electronic sub-assemblies and the inputs and outputs for possible customer-specific connections. Fig�: Block diagram Page 8 Y070.301/EN... -
Page 9: Assembly And Connection
■ When disassembling the electronics cover, make sure the insert does not fall down. It is recommended that the services and support of the responsible SIPOS Aktorik service centers are utilized for all planning, installation, commissioning and service tasks. 3�1�1 General assembly instructions for all output shaft types ■... -
Page 10: Mount Stem Protection Tube
3 Assembly and connection Operation instructions SIPOS SEVEN ECOTRON Output flange (fig. item 1) does not have to be removed from the rotary actuator! 1. Unscrew centering ring (fig. item 5) from output flange. 2. Take off stem nut (4) together with axial needle-roller assembly and axial bearing washers (3). -
Page 11: Electrical Connection
Operation instructions 3 Assembly and connection SIPOS SEVEN ECOTRON 3�2 Electrical connection The components are designed as to ensure that once connected correctly, uninsulated, live parts cannot be touched directly; i.e. protection against electric shock is provided in accordance with IP2X or IPXXB. -
Page 12: Fieldbus Connection
3 Assembly and connection Operation instructions SIPOS SEVEN ECOTRON 3�2�2 Fieldbus connection 1. Dismantle fieldbus connection housing (fig. item 2) and connection cover (4). 2. Unscrew plug element (1) from fieldbus con- nection housing (2). 3. Unscrew screw plugs from the required cable glands in the fieldbus connection housing. -
Page 13: Separate Mounting
Operation instructions 3 Assembly and connection SIPOS SEVEN ECOTRON 3�3 Separate mounting If the ambient conditions such as extreme vibration, high temperature and/or if access is difficult, the electronics unit is to be mounted separately from the gear unit. The assembly kit for mounting the gear unit... -
Page 14: Instructions On Operator Control And Operation
SIPOS SEVEN ECOTRON Instructions on operator control and operation The COM-SIPOS PC programming software provides for comfortable programming and reading of the actuator data, refer to „4.8 COM-SIPOS PC programming software“ on page 24. 4�1 Crank handle, hand wheel ■... -
Page 15: Light Emitting Diodes
Operation instructions 4 Instructions on operator control and operation SIPOS SEVEN ECOTRON 4�2 Light emitting diodes (status and fault signals) The actuator informs the user via ■ Light emitting diodes (LEDs) ■ Display (refer to chapter „4.3 Display“ on page 19). -
Page 16: Indication Of Control, Operation Direction, End Position
4 Instructions on operator control and operation Operation instructions SIPOS SEVEN ECOTRON 4�2�2 Indication of control, operation direction, end position When illuminated or by flashing, the light emitting diodes (LEDs) indicate ■ the control type: LOCAL mode or REMOTE mode, ■... -
Page 17: Status And Fault Signals
Operation instructions 4 Instructions on operator control and operation SIPOS SEVEN ECOTRON 4�2�3 Status and fault signals LEDs ”Ready“ (fig. item A) and the ”Fault“ (Pos. B) indicate the device state and the signals during faults. This enables an analysis of the faults. - Page 18 4 Instructions on operator control and operation Operation instructions SIPOS SEVEN ECOTRON Fault Signification Corrective actions type (green) (red) ■ Recommissioning. ■ Check signaling gear and travel poten- Fault: tiometer. ■ ■ End positions were passed Check valve for sluggishness.
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Page 19: Display
Operation instructions 4 Instructions on operator control and operation SIPOS SEVEN ECOTRON 4�3 Display The graphic segment display utilizes different symbols to indicate the actuator state during operation, commissioning and parameterization. Clear representation and unambiguous symbols enable simple operation. The Drive Controller (rotary push button) enables operation directly at the actuator. -
Page 20: Navigation In The Display
4 Instructions on operator control and operation Operation instructions SIPOS SEVEN ECOTRON 4�4 Navigation in the display 4�4�1 Operation of the ”Drive Controller“ rotary push button� = Turn Drive Controller: Select menu item, end position, setting = Press Drive Controller: Confirm selection. -
Page 21: Menu Overview
Operation instructions 4 Instructions on operator control and operation SIPOS SEVEN ECOTRON Explanation Use the ’Local operation‘ menu to change over between ’LOCAL mode‘ and ’REMOTE mode‘. The actuator can be operated manually in local operation. The ’End position‘ menu is used to set the closing direction, end positions OPEN and CLOSED and the respective cut-off mode. -
Page 22: End Position Menu
4 Instructions on operator control and operation Operation instructions SIPOS SEVEN ECOTRON 4�6�2 End position menu 1 ‘End position‘ menu is active. 2 Indicates that end position CLOSED is selected. 3 Cut-off mode in end position CLOSED: a = travel dependent;... - Page 23 Operation instructions 4 Instructions on operator control and operation SIPOS SEVEN ECOTRON 1. Select LOCAL mode: Turn Drive Controller counterclockwise. ’LOCAL mode‘ symbol appears and is flashing (fig. 2). 2. Confirm selection: Press Drive Controller. Fig� 2: Change over to local operation...
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Page 24: Com-Sipos
Operation: Operation of the actuator in LOCAL mode; ■ Parameterization: Settings which can be changed in LOCAL mode in the display can also be changed using COM-SIPOS. Furthermore, the following control types can be set for REMOTE mode: – Binary: Pulse contact –... -
Page 25: Commissioning
When changing to 'REMOTE' mode, the actuator moves once an operation command from the DCS is present! It is recommended that the services and support of the responsible SIPOS Aktorik service centers are utilized for all planning, installation, commissioning and service tasks. - Page 26 5 Commissioning Operation instructions SIPOS SEVEN ECOTRON The following overview shows the individual steps of commissioning� The numbering of the pages indicate the detailed description. For a Action Explanation description, refer to: Switch actuator to LOCAL mode Change to ‘Local operation’ menu...
- Page 27 Operation instructions 5 Commissioning SIPOS SEVEN ECOTRON For a Action Explanation description, refer to: Signaling gear only: Page 38 Turn central wheel so that arrows 1 Turn and 2 point in upward direction. central wheel to mid position Approach position of first end Approach position position (here end position OPEN).
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Page 28: Check/Set Parameters
5 Commissioning Operation instructions SIPOS SEVEN ECOTRON 5�3 Check/set parameters Parameters ‘Cut-off torque CLOSE‘, ’Cut-off torque OPEN‘ ’Speed‘, and ’Signal set‘ are set/pro- grammed via the ’Parameter‘ menu. The sequence of the programming steps is not binding. In the following descriptions, the sequence complies with the indication in the display. - Page 29 Operation instructions 5 Commissioning SIPOS SEVEN ECOTRON Tripping torques Tripping range Possible values for setting in Nm of Md [Nm] 30 % 40 % 50 % 60 % 70 % 80 % 90 % 100 % Indication in the ■□□□□□□□ ■■□□□□□□ ■■■□□□□□ ■■■■□□□□ ■■■■■□□□ ■■■■■■□□ ■■■■■■■□ ■■■■■■■■...
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Page 30: Adjust Speeds/Positioning Times
5 Commissioning Operation instructions SIPOS SEVEN ECOTRON 5�3�3 Adjust speeds/positioning times Adjust the speed/positioning time to define the speed at which the actuator is operated. Depending on the actuator type, different values can be set for speed/positioning time, refer to table below (ac- tuator type and the adjustable speed range is also indicated on the name plate). -
Page 31: Select Output Signal Set
Operation instructions 5 Commissioning SIPOS SEVEN ECOTRON 5�3�4 Select output signal set You may define which output signals are present at the 5 signal outputs. You may choose between 4 output signal sets (consisting of predefined output signals for each of the 5 signaling outputs). -
Page 32: Set Control Mode
5�4 Further settings via COM-SIPOS Other parameters can be set using the COM-SIPOS PC parameterization program. Some are described in the following. For further information refer to „4.8 COM-SIPOS PC programming soft- ware“ on page 24. Retry torque block If the actuator is blocked in move (block outside the end position range), the actuator is tripped and the red LED flashes periodically 5 times. - Page 33 +15 %) will increase the DC link voltage, which will be electronically limited to a permissible value. Deactivating this function is only useful for very specific plant conditions and should only be per- formed after consulting SIPOS! 5�4�2 Runtime monitoring As standard, SEVEN actuators are equipped with runtime monitoring. When running the actuator for the first time over a distance of at least 3 % of the entire travel after setting the end positions, the runtime is measured and stored in a non-volatile memory.
- Page 34 5 Commissioning Operation instructions SIPOS SEVEN ECOTRON Normal for travel and torque-dependent cut-off mode, the actuator runs ■ from the end position at the lowest speed, approx .1 sec. (fig. 1: curve a), to change to the end position speed, refer to b;...
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Page 35: Adjust End Positions
Operation instructions 5 Commissioning SIPOS SEVEN ECOTRON 5�5 Adjust end positions If actuators are delivered mounted to a valve, this step has been done in the valve manufacturer’s factory. The setting has to be checked during commissioning. ECOTRON actuators are available in various versions: ■... -
Page 36: Sequence During End Position Adjustment
5 Commissioning Operation instructions SIPOS SEVEN ECOTRON Explanation The signaling gear (7) reduces the rotations of the output shaft (4) required for the complete travel [(5) X –Y] to a rotary movement of less than one full revolution (max. rotation angle of the potenti- ometer (x - y) (Setting (a), refer to following chapter, "Adjust signaling gear ratio“). -
Page 37: Adjust End Positions
Operation instructions 5 Commissioning SIPOS SEVEN ECOTRON Procedure 1. Loosen 4 screws (item 1) from the signaling gear cover and remove cover. 2. Round up rev/stroke to the next incremental value (for incremental values refer to table above). 3. Adjust the slide wheel (2) so that the gear rim faces the desired incremental value on the scale. - Page 38 5 Commissioning Operation instructions SIPOS SEVEN ECOTRON Program closing direction 3. Select closing direction: Turn Drive Controller. In the display, the closing direction changes – in our example from ccw to cw closing direction (fig. 3). 4. Accept selected closing direction: Press Drive Controller.
- Page 39 Operation instructions 5 Commissioning SIPOS SEVEN ECOTRON For travel dependent cut-off mode: Operate the actuator until the valve has reached the end position. Changing the operation direction enables precise end position adjustment. For torque dependent cut-off mode: Hold down Drive Controller for more than 3 s. The actuator automatically moves until reaching the end position.
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Page 40: Adjust Mechanical Position Indicator
5 Commissioning Operation instructions SIPOS SEVEN ECOTRON 16. Select Save symbol: Turn Drive Controller cw until the Save symbol starts to blink, fig. 12. 17. Confirm saving: Press Drive Controller.Two ticks, refer to fig. 13, confirm correct end position adjustment and the green LED Fig�... -
Page 41: Remote Mode (Remote Control)
(binary) control. If control is to be performed as pulse contact or via fieldbus, the control mode has to be set with the COM-SIPOS PC parameterization program (click ‘REMOTE control‘ in the ’Input/Output‘ tab), or indicated when ordering the actuator. -
Page 42: View Parameter Settings In Remote Mode
6 REMOTE mode Operation instructions SIPOS SEVEN ECOTRON 6�3 View parameter settings in REMOTE mode Viewing the parameter settings is possible without interrupting the REMOTE mode. Refer also to „Check/set parameters“ on page 28. Operation sequence The actuator is in REMOTE mode, the symbol is active and the REMOTE LED is illuminated. -
Page 43: Maintenance, Inspection, Service
2 years and wear parts have to be replaced! Replace all seals after continuous immersion within the framework of an inspection. It is recommended that the services of the local SIPOS Aktorik service center are utilized for this purpose. -
Page 44: Lubrication Intervals And Lubricants
Actuators in high temperature version – add. version T09 – have to be checked for proper condition by the SIPOS service every 2 years and wear parts have to be replaced! Whenever the covers and hoods are removed, the seals must be inspected for damage. Replace and regrease if necessary. -
Page 45: Spare Parts
Operation instructions 8 Spare parts SIPOS SEVEN ECOTRON Spare parts 8�1 General information With the exception of standardized, generally available components, only original spare parts may be used. Spare parts are usually supplied as complete sub-assemblies (see list below). In the following representation drawings, designations with 3 digits are listed. -
Page 46: Exploded Views
8 Spare parts Operation instructions SIPOS SEVEN ECOTRON 8�3 Exploded views 8�3�1 Gear unit 2SA7�1/2/3/4�- Output shaft B1 Output shaft insert Reducing flange Output shaft A Page 46 Y070.301/EN... -
Page 47: Gear Unit 2Sa7.5 5/6/7/8
Operation instructions 8 Spare parts SIPOS SEVEN ECOTRON 8�3�2 Gear unit 2SA7�5/6/7/8�- Y070.301/EN Page 47... -
Page 48: Small Part-Turn Gear Unit 2Sg7
8 Spare parts Operation instructions SIPOS SEVEN ECOTRON 8�3�3 Small part-turn gear unit 2SG7���- Page 48 Y070.301/EN... -
Page 49: Small Part-Turn Gear Unit 2Sq7
Operation instructions 8 Spare parts SIPOS SEVEN ECOTRON 8�3�4 Small part-turn gear unit 2SQ7���- Y070.301/EN Page 49... -
Page 50: Electronics Unit (Motor Up To 1.5 Kw)
8 Spare parts Operation instructions SIPOS SEVEN ECOTRON 8�3�5 Electronics unit (motor up to 1�5 kW) Page 50 Y070.301/EN... -
Page 51: Electronics Unit (Motor From 3 Kw)
Operation instructions 8 Spare parts SIPOS SEVEN ECOTRON 8�3�6 Electronics unit (motor from 3 kW) Y070.301/EN Page 51... - Page 52 Functional principle....6 COM-SIPOS......24 Block diagram.
- Page 53 Remote control..... . 41 COM-SIPOS..... . . 24 Operation REMOTE mode.
- Page 54 9 Index Operation instructions SIPOS SEVEN ECOTRON Signal cable......11 Supplementary operation instructions..5 Signaling gear.
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Page 55: Eu Declaration Of Conformity/Declara
EN ISO 5211:2001 DIN 3358:1982 SIPOS actuators are designed for the operation of industrial valves. Putting into service is prohibited until the final machinery has been declared in conformity with the provisions of Directive 2006/42/EC. The following basic requirements in compliance with Annex I of the Directive are respected: Annex I, articles 1.1.2, 1.1.3, 1.1.5, 1.2.1, 1.2.6, 1.3.1, 1.3.7, 1.5.1, 1.6.3, 1.7.1, 1.7.3, 1.7.4... - Page 56 Issue: 11.18 © SIPOS Aktorik GmbH Y070.301/EN Subject to changes without notice! Im Erlet 2 - D-90518 Altdorf www.sipos.de...
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