klover ECOMPACT Series Installation, Use, Maintenance And Helpful Tips

klover ECOMPACT Series Installation, Use, Maintenance And Helpful Tips

Pellet-burning boiler

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ENGLISH
Main Revision 1.1
FPH_supplement: 001
Pellet-burning
boiler ECOMPACT
150-190-250-290
INSTALLATION, USE, MAINTENANCE AND
HELPFUL TIPS

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  • Page 1 Pellet-burning ENGLISH boiler ECOMPACT Main Revision 1.1 FPH_supplement: 001 150-190-250-290 INSTALLATION, USE, MAINTENANCE AND HELPFUL TIPS...
  • Page 3 DICHIARAZIONE DI DECLARATION OF CONFORMITÀ CONFORMITY Emesso da - Issued by KLOVER s.r.l. Indirizzo - Address Via A. Volta, 8 37047 San Bonifacio (VR) Tipo di apparecchio - Type of equipment Heating boiler for solid fuel automatically stoked Marchio commerciale -Trademark...
  • Page 4 DICHIARAZIONE DI DECLARATION OF CONFORMITÀ CONFORMITY Emesso da - Issued by KLOVER s.r.l. Indirizzo - Address Via A. Volta, 8 37047 San Bonifacio (VR) Tipo di apparecchio - Type of equipment Heating boiler for solid fuel automatically stoked Marchio commerciale -Trademark...
  • Page 5 DICHIARAZIONE DI DECLARATION OF CONFORMITÀ CONFORMITY Emesso da - Issued by KLOVER s.r.l. Indirizzo - Address Via A. Volta, 8 37047 San Bonifacio (VR) Tipo di apparecchio - Type of equipment Heating boiler for solid fuel automatically stoked Marchio commerciale -Trademark...
  • Page 6 DICHIARAZIONE DI DECLARATION OF CONFORMITÀ CONFORMITY Emesso da - Issued by KLOVER s.r.l. Indirizzo - Address Via A. Volta, 8 37047 San Bonifacio (VR) Tipo di apparecchio - Type of equipment Heating boiler for solid fuel automatically stoked Marchio commerciale -Trademark...
  • Page 7: Table Of Contents

    CONTENTS CONTENTS ..................................1 INTRODUCTION ................................. 3 ........................... 3 MPORTANT SAFETY INSTRUCTIONS THE MACHINE AND THE PELLETS ..........................4 ............................. 4 OMPONENTS OF THE APPLIANCE ECOMPACT 150 - 190 ......................... 6 VERALL DIMENSIONS ECOMPACT 250 - 290 ......................... 7 VERALL DIMENSIONS ECOMPACT 150 - 190 ......................
  • Page 8 STANDARD WARRANTY CONDITIONS ......................... 47 Dear client, First of all we would like to thank you for choosing a “KLOVER” product and we hope you will be satisfied with this product. Read carefully the warranty certificate on the last page of this User guide.
  • Page 9: Introduction

    They will be responsible for the definitive installation of the appliance and its proper operation. KLOVER srl shall not be held liable if these precautions are not observed. - During the installation and use of the appliance, all local regulations - including those referring to national and European Standards - must be observed.
  • Page 10: The Machine And The Pellets

    - The Klover ECOMPACT boilers are not suitable for use in UK smoke exempt areas. KLOVER S.R.L. DECLINES ALL LIABILITY IN CASE OF ACCIDENTS DUE TO FAILURE TO COMPLY WITH THE SPECIFICATIONS OF THIS MANUAL.
  • Page 11 PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 Safety thermostat FRONT VIEW with manual reset Automatic air vent valve Pressure gauge (indicates the Display pressure of the heating system) Main ON/OFF switch Extractor flue gas pass inspection High-efficiency circulating pump for Combustion chamber heating system door...
  • Page 12: Overall Dimensions Ecompact 150 - 190

    PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 Overall dimensions ECOMPACT 150 - 190...
  • Page 13: Overall Dimensions Ecompact 250 - 290

    PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 Overall dimensions ECOMPACT 250 - 290...
  • Page 14: Connections Data Sheet Ecompact 150 - 190

    PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 Connections data sheet ECOMPACT 150 - 190 REAR VIEW Description of connections M = System Delivery 3/4" M R = System Return 3/4" M F = Domestic cold water inlet (on prepared models only) 1/2"...
  • Page 15: Connections Data Sheet Ecompact 250 - 290

    PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 Connections data sheet ECOMPACT 250 - 290 REAR VIEW Description of connections M = System Delivery 3/4" M R = System Return 3/4" M F = Domestic cold water inlet (on prepared models only) 1/2"...
  • Page 16: Technical Specifications Ecompact 150

    PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 Technical specifications ECOMPACT 150 Heat input (nominal setting) kW (Kcal/h) 15.7 (13,500) Heat input (reduced setting) kW (Kcal/h) 4.5 (3,850) Nominal thermal output kW (Kcal/h) 14.6 (12,550) Reduced thermal power kW (Kcal/h) 4.2 (3,600) Efficiency delivered to water at nominal thermal power 92.6...
  • Page 17: Technical Specifications Ecompact 190

    PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 Technical specifications ECOMPACT 190 Heat input (nominal setting) kW (Kcal/h) 19.7 (16,950) Heat input (reduced setting) kW (Kcal/h) 4.5 (3,850) Nominal thermal output kW (Kcal/h) 18.2 (15,650) Reduced thermal power kW (Kcal/h) 4.2 (3,600) Efficiency delivered to water at nominal thermal power 92.3...
  • Page 18: Technical Specifications Ecompact 250

    PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 Technical specifications ECOMPACT 250 Heat input (nominal setting) kW (Kcal/h) 25.8 (22,100) Heat input (reduced setting) kW (Kcal/h) 7.5 (6,450) Nominal thermal output kW (Kcal/h) 23.3 (20,050) Reduced thermal power kW (Kcal/h) 6.5 (5,600) Combustion efficiency at nominal thermal power 95.3...
  • Page 19: Technical Specifications Ecompact 290

    PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 Technical specifications ECOMPACT 290 Heat input (nominal setting) kW (Kcal/h) 29.7 (25,550) Heat input (reduced setting) kW (Kcal/h) 7.3 (6,300) Nominal thermal output kW (Kcal/h) 26.8 (23,050) Reduced thermal power kW (Kcal/h) 6.6 (5,700) Combustion efficiency at nominal thermal power 95.1...
  • Page 20: Airborne Noise Data

    PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 Airborne noise data The sound levels in the following table are basaed on the sound measurement of an Ecompact 250. The sound level of the individual units was pltted at the distance of 1m from the sound source. Ambient level measurement: 33 dB.
  • Page 21: Requirements Of The Place Of Installation

    PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 Indication of the standard, base reference for the quality classes ENplus Code of the certified company consisting of two elements: - Symbol of the country of Indication of the quality production (example “IT”) class of the certified pellet - Progressive number assigned at (preferably A1)
  • Page 22: External Air Intake

    Extractor fans can cause malfunctions to the appliance if used in the same room. Chimney and Flue pipe The chimney is essential to the efficient operation of a Klover appliance. The chimney should be constructed according to these instructions, the relevant BS EN regulations and Building Regulations Approved Document J.
  • Page 23 PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 Square or rectangular cross-sections must have rounded corners with radius not less than to 20 mm Rectangular cross- sections must have a maximum ratio of 1.5 between the sides. The chimney must have a constant, and unobstructed, internal cross section Under no circumstances should the chimney be of a smaller diameter than the appliance outlet.
  • Page 24: Chimney

    PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 Height and draught: In order for the appliance to perform satisfactorily the chimney height must be sufficient to ensure a draught of 12 Pa so as to clear the products of combustion and prevent smoke problems into the room. A chimney height of not less than 4.5 m measured vertically from the outlet of the stove to the top of the chimney should be satisfactory.
  • Page 25: Electrical Connection

    Do not pass electric cables in the immediate vicinity of the flue gas pipe, unless they are insulated with suitable materials. KLOVER srl declines all responsibility for injury to persons and animals or damage to objects due to failure to connect the appliance to earth or to comply with IEC specifications.
  • Page 26: Connection To The Room Thermostat

    PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 Connection to the room thermostat On the left-hand technical compartment of the appliance there is a bridged terminal which is used to connect the room thermostat that will command the operation. The operation of the room thermostat is enabled with system types 1, 2 and (see“System configuration”).
  • Page 27: The Display

    PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 When connecting the appliance to the system, you should provide a zone that is always open (such as bathroom area) to enable the excess heat dissipation of the water in the body of the boiler. The maximum mains water pressure should never exceed 2.5 bar;...
  • Page 28 PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 The following figure describes the meanings of the status signals appearing on the left side of the display (1st LED SERIES). ROOM THERMOSTAT: the LED is on when the thermostat contact is open. PROGRAMMABLE THERMOSTAT: the LED lights up when at least one start-up and switch-off program is active.
  • Page 29: The Menu

    PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 The table explains how the buttons on the display work. DESCRIPTION MODE ACTION Programming mode.. Changes/increases the value of the selected menu item. Increase temperature (1) Working/off.. It increases the temperature of the room/water thermostat. Programming mode..
  • Page 30 PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 Menu 03 – Set timer Sub-menu 03 – 01 – enable timer Allows you to globally enable and disable all programmable thermostat functions. For the correct operation it is recommended to enable it (“ON”) when at least one on/off programme (daily, weekly or weekend programme) is activated.
  • Page 31 PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 PROGRAMME 3 MENU LEVEL SELECTION MEANING POSSIBLE VALUES 03 – 03 – 20 START PROG 3 Turn-on time of the third programme Time – OFF 03 – 03 – 21 STOP PROG 3 Turn-off time of the third programme Time –...
  • Page 32: Initial Start-Up

    PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 when it is filled for the first time. Warning: once the operation has been completed, before switching on the appliance you should empty the accumulation of pellets deposited inside the brazier. Menu 07 – Fireplace status It allows for viewing the instantaneous state of the appliance, by showing the state of the various devices connected to it.
  • Page 33 PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 PLUMBING LAYOUT “2” – Boiler with built-in instant DHW, connected to a heating system with an additional DHW generator. Plumbing layout 2 involves the connection of the boiler with built-in instant DHW (prepared models only) to a heating system managed by one or more room thermostats.
  • Page 34: Filling The System For The First Time

    PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 The three-way motorised valve, controlled by the pellet boiler, manages the heating of the system or boiler, giving priority to the latter. Setting “Menu 01 – Select season” to SUMMER allows you to control the storage boiler only during the summer (with the heating system off).
  • Page 35: Pellet Loading And Connection To The Mains Power Supply

    PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 Pellet loading and connection to the mains power supply Perform the following operations: - Connect the appliance to the electrical system by using the provided cable; - Set the “power ON/OFF switch” on the front of the appliance to “‫( ”׀‬on); - Fill the pellet tank;...
  • Page 36: Modifying The Working Power

    PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 Modifying the working power To modify the maximum working power you must select “SET POWER” by pressing buttons 5 or 6. Press buttons 5 and 6 to change the setting. During this operation, the display will appear as in the following picture. POWER SET After setting the desired value, press button 4 or wait a few seconds to confirm.
  • Page 37: Problems, Alarms, Useful Advices

    PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 - “Menu 01 – Select season = SUMMER” the appliance will immediately go into stand-by “STOP FLAME”. - “Menu 01 – Select season = WINTER” the motorised three-way valve and the appliance will go into stand-by “STOP FLAME”...
  • Page 38: Alarm Signals

    PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 If ignition fails, empty the pellets out of the brazier; to avoid gasification, the appliance can only be re-ignited after having emptied the un-burnt pellets..the fire door or the pellet container door is open or not properly closed If the door is left open or not properly closed, the pellet loading will not start, therefore the appliance will not switch itself on.
  • Page 39: Cleaning And Maintenance

    PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 AL 6 - NO PELLET Sudden shut-down during the work phase. When, during the work phase, the flue gas ACTIVE ALARM temperature drops below the minimum threshold (Pr28). Temperature safety device. When the safety thermostat (water over temperature) or one of the AL 7 - THERMAL-SAFETY micro switches (contact interrupted) fitted in the fire door or pellet container door cuts in.
  • Page 40 PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 Empty the ash drawer (Figure Thoroughly clean the brazier from combustion residues by taking it out from its position and removing any residues inside (Figure 2). Use a suitable ash vacuum device to remove any ash deposited under the brazier (Figure To remove any deposits, it is also recommended that you scrape the inner walls of the combustion chamber with a spatula.
  • Page 41: Non-Routine Cleaning

    PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 Non-routine cleaning The extraordinary cleaning of the appliance must be done at least every 90 days so as to always guarantee efficient performance and optimal operation. Please proceed as follows: Perform routine cleaning; Remove the “extractor flue gas pass inspection front plate”...
  • Page 42: Cleaning The Ceramic Glass

    PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 After removing the turbulator inspection front plate (Figure 8), vacuum the deposits on the inside using a suitable ash vacuum device (Figure 9). When finished, replace the plate and front guard. To ensure correct operation, it is necessary to remove the sawdust deposited on the base of the tank (Figure 10) at least once every 30 days.
  • Page 43: Cleaning The Flue

    You must periodically check the seals because the latter guarantee the air- and water-tightness of the appliance and its good functioning; if they are worn or damaged you need to be replace them immediately by contacting a Klover Authorised technical assistance centre.
  • Page 44: Pcb Parameters

    The following parameters are already stored during the testing of the appliance directly in the factory; these parameters are the result of special tests using several types of pellets and must not be changed without the authorisation of Klover srl so as not to impair the operation of the appliance.
  • Page 45 PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 Pr03 M08 – 6 – 03 Time interval between the two brazier cleaning operations BRAZIER CLEANING Minutes 3 – 240 Pr04 M08 – 6 – 04 Screw feed gear motor ON time in ignition phase IGNIT- SCREW FEED Seconds 0.1 –...
  • Page 46: Parameter Tables Ecompact 190

    PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 Parameter tables ECOMPACT 190 Parameters “VARIOUS CALIBRATIONS” - Mod. ECO190 (i05_220318) Database Parameter Menu level Description Display Measurement Value field Pr38 M08 – 4 – 01 Re-ignition block RE-IGNIT BLOCK Minutes 0 – 10 Pr39 M08 –...
  • Page 47 PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 OUTPUT 4 SCREW Pr09 M08 – 6 – 09 Screw feed gear motor ON time in power 4 work phase Seconds 0.1 – 8.0 FEED OUTPUT 5 SCREW Pr10 M08 – 6 – 10 Screw feed gear motor ON time in power 5 work phase Seconds 0.1 –...
  • Page 48: Parameter Tables Ecompact 250

    PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 Parameter tables ECOMPACT 250 Parameters “VARIOUS CALIBRATIONS” - Mod. ECO250 (i05_220318) Database Parameter Menu level Description Display Measurement Value field Pr38 M08 – 4 – 01 Re-ignition block RE-IGNIT BLOCK Minutes 0 – 10 Pr39 M08 –...
  • Page 49 PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 OUTPUT 4 SCREW Pr09 M08 – 6 – 09 Screw feed gear motor ON time in power 4 work phase Seconds 0.1 – 8.0 FEED OUTPUT 5 SCREW Pr10 M08 – 6 – 10 Screw feed gear motor ON time in power 5 work phase Seconds 0.1 –...
  • Page 50: Parameter Tables Ecompact 290

    PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 Parameter tables ECOMPACT 290 Parameters “VARIOUS CALIBRATIONS” - Mod. ECO290 (i05_220318) Database Parameter Menu level Description Display Measurement Value field Pr38 M08 – 4 – 01 Re-ignition block RE-IGNIT BLOCK Minutes 0 – 10 Pr39 M08 –...
  • Page 51 PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 OUTPUT 4 SCREW Pr09 M08 – 6 – 09 Screw feed gear motor ON time in power 4 work phase Seconds 0.1 – 8.0 FEED OUTPUT 5 SCREW Pr10 M08 – 6 – 10 Screw feed gear motor ON time in power 5 work phase Seconds 0.1 –...
  • Page 52: Wiring Diagram

    PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1 WIRING DIAGRAM...
  • Page 53: Standard Warranty Conditions

    The Klover Warranty will remain in effect for a period of 2 years from the date of purchase, if proven by a delivery note or other proof of purchase (e.g. receipt), stating the name of the seller, the product that was bought, and the date of purchase.
  • Page 54 Klover Products must undergo functional testing before any related masonry works are carried out (for example before tiling, installation of pilasters, or painting of the walls). Klover Srl is not liable for any costs incurred as a result of removal and/or reconstruction of related installations, or for any other ancillary intervention even if it is the result of works to replace defective parts.
  • Page 55 PELLET-BURNING BOILER ECOMPACT 150-190-250-290 EN - Rev 1.1...
  • Page 56 Cod. CS.IST.ECO-EN.FP KLOVER Srl Via A. Volta, 8 37047 San Bonifacio (VR) VAT No. 02324280235 www.klover.it...

This manual is also suitable for:

Ecompact 150Ecompact 250Ecompact 290Ecompact 190

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