BOMBARDIER SeaDoo Speedster 200 Operator's Manual
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BOMBARDIER SeaDoo Speedster 200 Operator's Manual

BOMBARDIER SeaDoo Speedster 200 Operator's Manual

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  • Page 2 Gelcote † is a trademark of Gelcote International Knight’s Spray-Nine † is a trademark of Korkay System Ltd. The following trademarks are the property of Bombardier Inc. or its subsidiaries: SEA-DOO ® BOMBARDIER-ROTAX ® BOMBARDIER LUBE ®...
  • Page 3 Doin’it on your new Sea-Doo Sport Boat Congratulations, you are now the proud owner of a Sea-Doo sport boat. Whether you are an experienced boater or are new to the sport of boating, we ask you to take the time to view the Safety Videocassette provided with the craft, to read the Operator’s Guide and on-product warning/caution labels and familiarize your- self with the contents.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS FOREWORD..................... Hazard Statements .................. Advisory Statements ................SAFETY INFORMATION SAFETY....................Safe Boating Checklist................Safety Equipment ..................Carbon Monoxide and Boating ..............Lanyard Stop Switch................Safe Boating Practices................Passenger Safety..................Rules of the Road ..................Voluntary Inspections ................Safe Boating Courses ................
  • Page 5 16) Bilge Drain Plug................. 17) Grab Handles ..................18) Rear Grab Handle(s) ................19) Ladder ....................20) Swim Platform .................. 21) Seats ....................22) Bow Seats..................23) Rear Seats..................24) Spotter Seat ..................25) Cup Holders ..................26) Port/Starboard Console Storage Compartments....... 27) Glove box ..................
  • Page 6 PRE-OPERATION CHECKS ..............Hull ......................Jet Pump Water Intakes................Bilge......................Battery ..................... Fuel Tank/Oil Levels ................Engine Compartment ................Fire Extinguisher..................Steering System ..................Throttle System ..................Shifter System..................Inlet Clearance System................Safety Lanyard and Engine Start/Stop Buttons ........Storage Compartment Covers..............OPERATING INSTRUCTIONS ..............
  • Page 7 EQUIPPED WITH A ROTAX ENGINE(S)..........Your Emission Control Warranty Rights and Obligations ......Manufacturer’s Limited Warranty Coverage ........... Owner’s Warranty Responsibilities ............101 BOMBARDIER INTERNATIONAL LIMITED WARRANTY FOR MODEL YEAR 2004 SEA-DOO ® SPORT BOATS ....... 102 WEB SITES ....................106 DECLARATION CE OF CONFORMITY ............

  • Page 8: Foreword

    FOREWORD This Operator’s Guide has been pre- WARNING pared to acquaint the owner/operator or passenger of this sport boat with Identifies a potentially or immi- the various sport boat controls, main- nently hazardous situation which, tenance and safe riding instructions. It if not avoided, COULD result in se- is indispensable for the proper use of rious personal injuries including...

  • Page 9: Advisory Statements

    Because of our ongoing commitment to product quality and innovation, Bombardier reserves the right at any time to discontinue or change specifica- tions, designs, features, models or equipment without incurring obligation. The illustrations in this document show...

  • Page 10: Safety Information Safety

    SAFETY INFORMATION SAFETY INFORMATION...

  • Page 11: Safe Boating Checklist

    You need throttle to steer. Do not use the craft's reverse, Bombardier strongly recommends that if so equipped, to stop. you take an approved boating safety course. Always operate your boat in –...
  • Page 12 – Engine exhaust contains carbon Before Getting Underway... monoxide (CO), which can cause in- – Always perform the pre-operation jury or death if inhaled in sufficient checks as specified in this Opera- quantities. Do not operate the craft tor’s Guide. in a confined area or allow CO to ac- –...

  • Page 13: Safety Equipment

    Operators and Passengers... – Know the capacity of the fuel tank. Avoid fueling at night except under – Never operate a boat while under well-lit conditions. Gas spills are not the influence of drugs or alcohol. It noticeable in the dark. Do not carry is a Federal offense.
  • Page 14 Personal Flotation Devices (PFDs) PFD Type I, Wearable has the greatest required buoyancy. Its design allows Federal regulations require that you for turning most unconscious persons have at least one Coast Guard ap- in the water from face down position proved personal flotation device (PFD) to a vertical or slightly backward, face- for each person in a recreational boat...
  • Page 15 PFD Type III, Wearable allows wearers PFD Type V, Wearable must be worn. to place themselves in a vertical or When inflated, it provides buoyancy slightly backward position. It does not equivalent to Type I, Il or III PFDs. turn the wearer. It maintains the wear- When it is deflated, however, it may er in a vertical or slightly backward po- not support some people.
  • Page 16 – For their own safety and the safety 2. Keep a positive attitude about your survival and rescue. This will im- of others, all non-swimmers, poor swimmers, and small children prove your chances of extending should wear PFD’s at all times your survival time until rescue.
  • Page 17 Visual Distress Signal Devices Sound Signaling Devices Visual distress signal devices ap- NOTE: No single signaling device is proved by the U.S. Coast Guard are re- appropriate for all purposes. Consider quired on all recreational boats operat- keeping various types of equipment on ing on coastal waters and on boats board.

  • Page 18: Carbon Monoxide And Boating

    – first aid kit Carbon Monoxide and Boating – dock fenders – VHF radio Burning a material containing carbon produces carbon monoxide (CO), an – EPIRB odorless and colorless gas. Because – boat hook CO weighs the same as air, it can spread throughout an enclosed space –...
  • Page 19 Carbon Monoxide Accumulation Following are examples of possible situations where CO may accumulate within your boat while docked, anchored, or underway. Become familiar with these ex- amples and their precautions to prevent personal injury or death. WARNING Exhaust Fumes! Generator or hull exhaust from other vessels while either docked or anchored can emit poisonous CO gas and cause excessive ac- cumulation within cabin and cockpit areas.
  • Page 20 While underway, CO concentrations can increase by backdrafting or “the station wagon effect”. Backdrafting is caused by factors such as relative wind direction, speed, or the bow being too high. To prevent this, open canvas whenever possible to provide positive airflow through the hull. Boat houses, seawalls, and other boats in close proximity or confined areas can contribute to increased CO levels.

  • Page 21: Lanyard Stop Switch

    Lanyard Stop Switch WARNING This safety device automatically stops Exhaust Fumes! Hull exhaust out- the engine if the lanyard is attached to lets near a pier, dock, seawall, or the operator and the operator falls outlets blocked by any other from the control station.

  • Page 22: Safe Boating Practices

    Safe Boating Practices – Do not use the boat in weather or sea conditions beyond the skill or YOU are responsible for your own experience of the operator or the safety, the safety of your passengers, comfortable capability of the boat or and the safety of fellow boaters.

  • Page 23: Rules Of The Road

    Be sure to contact RED light (give way to the other boat). the state boating authorities for infor- GREEN light (you have the right of way). mation. Bombardier recommends a minimum operator age of 16 years old. MEETING HEAD-ON Keep right.
  • Page 24 Make sure you know and understand Safe Riding the navigation system applicable to – Always keep in mind that as the the waterways where you intend to throttle lever is returned to idle po- use the craft. sition, less directional control is available, and when the engine is Collision Avoidance off, directional control is lost.

  • Page 25: Voluntary Inspections

    Maneuverability of the Voluntary Inspections Craft/Towing State boating officials in many states – Do not overload the craft or take on or the U.S. Coast Guard Auxiliaries of- more passengers than designated fer courtesy inspections to check out for the particular craft. Overloading your craft.
  • Page 26 Water skiing, wake boarding, or riding 4. Be considerate to others you share the water with. a towed, inflatable apparatus are some of the more popular water sports. Tak- 5. Give immediate attention to a per- ing part in any water sport requires in- son who has fallen.
  • Page 27 10. Do not water ski between sunset and sunrise. It is illegal in most states. 11. Do not drive the boat directly be- hind a water skier, tuber or wake- boarder. At 25 miles per hour, the boat will overtake a person who falls in the water 200 feet in front of your boat in about 5 seconds.
  • Page 28 FASTER - SLOWER - SPEEK OK - Palm of one hand pointing Palm pointing down. Arm upraised with thumb and upward. finger joined to form circle. RIGHT TURN - LEFT TURN - RETURN TO DROP-OFF AREA - Arm outstretched pointing Arm outstretched pointing Arm at 45 degree from body to the right.

  • Page 29: Vehicle Information

    VEHICLE INFORMATION...

  • Page 30: Registration Number Location

    REGISTRATION NUMBER LOCATION All boats are required by federal law to be registered and legally numbered. Due to space availability for proper display of registration number, refer to the following illustration for location. The registration number must appear on each side of the sport boat.

  • Page 31: Location Of The Important Labels

    LOCATION OF THE IMPORTANT LABELS The following labels are on your craft. If missing or damaged, they can be replaced free of charge. See an authorized Sea-Doo sport boat dealer. Please read the following labels carefully before operating your boat. 1,2,3,5,8,9 F13L13L Label 1...
  • Page 32 Label 2 Label 6 WARNING F13L1VY F13L1NY Label 3 Label 7 WARNING F04LAYY TYPICAL — REFER TO ACTUAL LABEL F13L1OY ON BOAT Label 8 Label 4 WARNING WARNING F13L1TY F13L1MY Label 5 WARNING F13L1SY...
  • Page 33 Label 9 WARNING F13L1QL Label 10 WARNING F13L1PL WAKE TOWER-OPTIONAL Label 11 Label 12 F10L3EY F04LC9 Y...

  • Page 34: Identification Numbers

    IDENTIFICATION NUMBERS The main components of the sport 4-TEC™ Engines boat (hull and engines) are identified The Engine Identification Number by different serial numbers. It may (E.I.N.) is located on the upper crankcase sometimes become necessary to lo- on MAGNETO side of each engine. cate these numbers for warranty pur- poses or to trace the sport boat in the event of theft.

  • Page 35: Controls, Components And Instruments Location

    CONTROLS, COMPONENTS AND INSTRUMENTS LOCATION Cockpit F13L15L COCKPIT VIEW Overview 26,27,28,29 20 32,35 38,46 36 17 25 21,24 36 25 17 25 22 37 25 36 26 31 F13L13M TYPICAL...
  • Page 36 40,48 40,48 F13L17L TYPICAL — REAR VIEW 1. Safety Lanyard Post 27. Glove Box 2. Steering Wheel 28. Radio/CD Player 3. Throttle Levers 29. 12-Volt Accessory Jack 4. Shift Lever 30. Bow Storage Compartment 5. Start/Stop Buttons 31. Deck Storage Compartment 6.

  • Page 37: Controls, Components And Instruments Functions

    CONTROLS, COMPONENTS AND INSTRUMENTS FUNCTIONS 1) Safety Lanyard (engine cut-out switch) The safety lanyard should be securely snapped onto its switch to be fully op- erational. The proper use of the lan- yard stop switch can prevent a run- away boat that otherwise could cause severe personal injury or death.

  • Page 38: Steering Wheel

    Monitoring System To assist you when using the craft, some components of the boat are monitored and audible signals are sent through a beeper to inform you of a particular condi- tion. The following chart gives the coded signals related to the safety lanyard only. For other possible codes, refer to the TROUBLESHOOTING section.

  • Page 39: Shift Lever

    F09L08Z F09L08Y TYPICAL — SHIFT LEVER 1. Throttle levers must be fully pulled back TYPICAL — THROTTLE LEVERS (idle speed) to shift 1. Port engine 2. Forward 2. Starboard engine 3. Neutral 3. Full throttle 4. Reverse 4. Increase speed 5.

  • Page 40: Start/Stop Buttons

    WARNING Only use reverse at slow speed and for the shortest time possible. Always ensure the path behind is clear of objects and persons in- cluding children playing in shal- low water. CAUTION: Never rev the engine at high RPM in reverse. F04H0AY 1.

  • Page 41: Bilge Air Blower Switch

    6) Bilge Air Blower Switch CAUTION: Do not operate for pro- longed time if the bilge is dry, bat- tery drainage will occur. The bilge pump may be operated with- out the safety lanyard on its switch. CAUTION: Ensure to always turn pump OFF when bilge is dry or be- fore operating the engine above idle.

  • Page 42: Deck Light Switch

    9) Deck Light Switch 12) Fuel Gauge Fuel Gauge Located in dashboard, this analog gauge continuously indicates the amount of fuel in fuel tank when engines are run- ning. The gauge is illuminated whenever the navigation lights are used. The fuel level can also be verified with- out having engines running.

  • Page 43: Speedometer

    14) Speedometer Check Engine Light When the EMS detects a fault code, The analog speedometer indicates the the check engine light will come on speed of the sport boat in miles per and a beep may sound. hour (MPH) and kilometers per hour (km/h).

  • Page 44: Bilge Drain Plug

    16) Bilge Drain Plug Pull latch to release the ladder. Should water be left in the bilge, it can be easily drained by unscrewing the bilge drain plug. Lift the bow up slightly so that the wa- ter can completely flow out of the bilge. F13L19Y TYPICAL 1.

  • Page 45: Bow Seats

    22) Bow Seats 26) Port/Starboard Console Storage Separate storage compartments are Compartments located under port and starboard cush- ions. Convenient watertight, lockable stor- Release snaps, lift cushion up and age compartments, the starboard side away from position. is equipped with a removable basket for an onboard cooler.

  • Page 46: Glove Box

    Push cover down to release mecha- Refer to manufacturer’s guide for com- nism then move down slowly. When plete explanation of features and con- bottomed on latch, firmly push cover trols. to lock. CAUTION: Using the radio/CD play- er for a prolonged time without en- WARNING gines running may discharge the battery.

  • Page 47: Rear Storage Compartment

    Lift the latch ring and open cover gen- The gas assist cylinder will complete tly until stopped by retaining spring. the opening and hold cover open. When completely opened, the cover Additional access to the rear storage remains in that position on calm water. compartment is available by pulling the loop located between the sun deck To close, gently push on the side of the...

  • Page 48: Jet Pump Water Intakes

    Storage Tray 33) Jet Pump Water Intakes CAUTION: In order to avoid damage, MAXIMUM LOAD on storage tray The water is drawn up by the impeller must not exceed 22.5 kg (50 lb). through these openings. It minimizes The storage tray is removable to give ac- entry of foreign objects into the propul- cess to the engine compartment.

  • Page 49: Mooring Cleats

    Installation CAUTION: Ensure dielectric grease is present in connector area of light – Lift connector cap. to prevent corrosion. – Insert post in connector hole. En- sure to align hole keyway with post 36) Mooring Cleats screw head. When mooring to a dock, it is recom- –...

  • Page 50: Deck Drain

    39) Deck Drain Located behind the driver’s seat, the deck drain provides water drainage from rain, deck washing, water splash- ing, etc. Keep clean to avoid clogging. F13L1HY TYPICAL — PORT SIDE SHOWN 42) Bow/Stern Eyelets Eyelets can be used for mooring, tow- ing and as a tie-down point during transportation.

  • Page 51: Scupper Valve

    45) Scupper Valve Push down when finished. This is where water from the deck drains out. Keep clean to avoid clogging. F13L1CZ TYPICAL 1. Ski post position when not used Always have one person other than the F13L1IZ operator as an observer. TYPICAL CAUTION: Never use the ski post to 1.

  • Page 52: Exhaust Cooling System Bleed Outlets

    48) Exhaust Cooling When in OFF position, ALL electrical equipment and electronics will be OFF. System Bleed Outlets It must be in the ON position to allow When engines are running, water the use of electrical components and must flow through these holes. This al- to start the engines.

  • Page 53: Fuel And Lubrication

    FUEL AND LUBRICATION Recommended Fuel CAUTION: Scrupulously follow the instructions of this section. Failure Use unleaded regular gasoline with 87 to do so may reduce the life and/or octane (Ron + Mon)/2 specification. performance of the engines. CAUTION: Never experiment with other fuels or fuel ratios.
  • Page 54 4. Stop engines. 5. Wait at least 30 seconds then pull each dipstick out and wipe clean. WARNING Engine oil may be hot. Certain components in the engine com- partment may be very hot. Direct contact may result in skin burn. CAUTION: Never run engines longer than 5 minutes.

  • Page 55: Engine Coolant

    Do not overfill. ter and antifreeze solution (50% water, 50% antifreeze). Properly reinstall and tighten filler cap Bombardier sells premixed coolant with then reinstall seat extension. freezing protection up to - 52°C (- 62°F) NOTE: A cooling system that frequent- (P/N 293 600 038).

  • Page 56: Break-In Period

    BREAK-IN PERIOD CAUTION: Scrupulously follow the instructions of this section. Failure to do so may reduce the life and/or performance of the engines. With Sea-Doo sport boats powered by ® Rotax engines, a break-in period of 10 hours is required for each engine before continuous operation at full throttle.
  • Page 57 10-HOUR INSPECTION CHECK LIST Engine ignition timing if required Spark plug inspection, cleaning and adjustment Fuel system lines and fasteners/pressurization test Cooling system coolant levels Oil lines and filter Engine support and engine rubber mounts Muffler, battery and reservoir fastening devices Exhaust system hose clamps torque Steering system Steering cable adjustment if required...

  • Page 58: Pre-Operation Checks

    PRE-OPERATION CHECKS Some of the following items may not WARNING have been previously covered in this guide, however they will be described The pre-operation check is very in the MAINTENANCE or SPECIAL important prior to operating the PROCEDURES section. Please refer vehicle.

  • Page 59: Hull

    Hull Fuel Tank/Oil Levels Inspect hull for cracks or damage. With the craft horizontal, fill the fuel tank. Check the oil level in each engine and re- Jet Pump Water Intakes fill as necessary. Remove weeds, shells, debris or any- Check fuel tank retaining straps/fasteners.

  • Page 60: Shifter System

    Shifter System Check reverse gate operation for free movement. With shift lever in forward position, the gates must be in upward position and locked. With the shift le- ver in neutral position, gates must be in middle position. With shift lever in reverse position, gates must be in downward position.

  • Page 61: Operating Instructions

    OPERATING INSTRUCTIONS WARNING Always perform PRE-OPERATION CHECKS before operating the craft. Become thoroughly familiar with all controls and the function of each. Should any control or instruc- tion be not fully understood, refer to an authorized Sea-Doo dealer. Launching/Loading F04J2XY CAUTION: Before launching the craft, ensure the main battery cut-off TYPICAL —...

  • Page 62: Principle Of Operation

    Take the following precautions when WARNING trailering the craft: Shift lever should only be used Tie the craft to both bow and stern when the engines are idling and (front/rear) eyelets so that it is firmly craft is completely stopped. retained on the trailer.

  • Page 63: Boarding From A Dock

    CAUTION: Although the boat re- WARNING quires only 30 cm (1 ft) of water to float, the engines should be started Throttle must be applied and steer- with at least 90 cm (3 ft) of water be- ing turned to change the direction of low the hull to protect the propul- the craft at speed.

  • Page 64: Starting

    Starting Always activate bilge blower 5 min- utes minimum before starting the en- gines to ventilate the bilge. CAUTION: Bilge blower must be turned off during sport boat opera- tion. WARNING F04L08Y Do not touch electrical parts or jet pump area when engines are run- TYPICAL ning.

  • Page 65: Rough Water Or Poor Visibility Operation

    Leaving the Shore Reduce throttle speed to idle. Shift to neu- tral, reverse or forward as required when With throttle levers at idle, move shifter approaching a dock then shut off the en- to Forward. gines just before coming alongside. Slowly accelerate to reach deeper wa- ter.
  • Page 66 Shutting Off the Engines To shut off the engines, completely pull back throttle levers then remove safety lanyard or press the engine start/ stop buttons. Always remove safety lanyard from sport boat. WARNING If engines are shut off, sport boat directional control is not available.

  • Page 67: Post-Operation Care

    Clean jet pump by spraying water in its to allow water to drain. inlet and outlet and then apply a coat- Remove any remaining water in the ing of Bombardier Lube™ lubricant or engine compartment (bilge, engines, equivalent. etc.) with clean dry rags. This is partic- ularly important in salt water use.
  • Page 68 To prevent corrosion, spray a corrosion ning. inhibitor (salt water resistant) such as Bombardier Lube™ lubricant or equiva- CAUTION: Never flush a hot engine. lent over metallic components in en- Always start each engine before gine compartment.

  • Page 69: Special Procedure

    SPECIAL PROCEDURE Engine Overheating Inlet Clearance System (ICS): Place shifter in neutral position. Let the CAUTION: If the monitoring beeper boat stop by itself then push and hold continuously sounds, stop engines the ICS button. This will lower the wa- immediately.

  • Page 70: Capsized Boat

    Capsized Boat CAUTION: The longer the delay be- fore you have the engines serviced, The sport boat is designed so that it the greater the damage will be to the should not turn over easily due to its engines. Failure to have the engines long and wide dimensions.

  • Page 71: Towing The Sport Boat In Water

    NOTE: Prior to inserting the ignition coil to CAUTION: Failure to do this may re- its location, apply some Molykote 111 sult in damage to the engines. If you grease (P/N 413 707 000) around the seal must tow a stranded sport boat in area that touches the spark plug hole.

  • Page 72: Maintenance Information

    MAINTENANCE INFORMATION...

  • Page 73: Emission Component Maintenance

    When replacing fasteners, make sure to use only those recommended by Bombardier. If required, contact your authorized Sea-Doo dealer for further servicing information. Operate your craft prudently and have fun. Don’t forget that all per- sons must assist other boaters in an emergency.

  • Page 74: Lubrication

    Only perform procedures as de- All new 1999 and more recent Sea-Doo tailed in this guide. It is recommend- sport boats manufactured by Bombardier ed that the assistance of an autho- are certified to the EPA as conforming rized Sea-Doo dealer be periodically...
  • Page 75 Step : Lift ski post to lubricate Additional Lubrication Step : Lubricate here Bombardier Lube lubricant will help to Step : Move post up and down several times prevent corrosion and keep proper op- to distribute lubricant eration of moving mechanisms.

  • Page 76: Periodic Inspection

    Rear Storage Compartment Cover Fuel and Oil Filters Cylinders These filters must be replaced by an Lubricate rod of cylinders. authorized dealer annually. Fuel sys- tem pressurization should be conduct- Periodic Inspection ed at the same time. Routine maintenance is necessary for CAUTION: An obstructed oil filter all mechanized products.

  • Page 77: Deck Drain

    Deck Drain Remove any obstructions from deck drain outlet. F04H60Y TYPICAL 1. Battery F09L53Y 2. Main fuses TYPICAL If an accessory, engine or gauge is not 1. Driver‘s seat 2. Deck drain hole working, check its fuse condition. Fuses for the electrical systems of each Fuses engine are mounted in fuseblocks, lo- Accessories, Engine Electrical...

  • Page 78: Bilge Air Blower

    Fuses for the accessories and the gauges are mounted in the gauge in- terface, which is located behind the dash. F09H17Y TYPICAL — INTERFACE 1. Radio 2. 12-Volt jack 3. Blower 4. Navigation lights F09H16Y 5. Bilge pump 6. Spare TYPICAL 1.

  • Page 79: Navigation Light Bulb Replacement

    WARNING If bilge blower does not operate properly, refer to an authorized dealer before starting the sport boat. Navigation Light Bulb Replacement Bow Light F04H2UY 1. Unscrew then pull Pull bulb to remove it. F13L1LY TYPICAL 1. Remove this screw F04H2VY 1.
  • Page 80 Wash windscreen with Bombardier cleaner (P/N 293 110 001) and water. For fine scratches and scuff marks re- moval, use a windshield polisher for acrylic, lucite, polycarbonate and simi- lar materials.

  • Page 81: Storage And Pre-Season Preparation

    STORAGE AND PRE-SEASON PREPARATION Engine Oil and Filter WARNING Replacement The oil change and filter should be per- Because fuel and oil are flamma- formed by an authorized Sea-Doo dealer. ble, have an authorized Sea-Doo sport boat dealer inspect the fuel Exhaust Cooling System and oil systems integrity as speci- Flushing and Engine Internal...
  • Page 82 Contact your authorized Sea- touch up to mechanical parts use Bom- Doo dealer. bardier spray paint. For minor gelcoat repairs, a Bombardier repair kit is avail- Battery able. Replace damaged labels/decals. Contact your authorized Sea-Doo dealer. Clean the bilge with hot water and de- tergent or with bilge cleaner.

  • Page 83: Pre-Season Preparation

    When compo- nent conditions seem less than satisfactory, replace with genuine Bombardier parts or approved equivalents. NOTE: It is highly recommended that an authorized Sea-Doo dealer perform the annual safety inspection and facto- ry campaigns in addition to the pre- season preparation all at the same time.

  • Page 84: Troubleshooting

    TROUBLESHOOTING The following chart is provided to help in diagnosing the probable source of simple troubles. You may be able to solve many of these problems rather quickly, but others may require the skills of a mechanical technician. In such a case, consult an authorized dealer for servicing.
  • Page 85 Engine will not Start OTHER OBSERVATION POSSIBLE CAUSE REMEDY • Refer to monitoring beeper coded signals above. Engine does not turn over and the monitoring beeper sounds. • Safety lanyard removed. • Install cap over switch. Engine does not turn over. •...
  • Page 86 Engine Continually Backfires OTHER OBSERVATION POSSIBLE CAUSE REMEDY • Faulty RPM limiter. • Refer to an authorized dealer. • Fouled, worn spark plugs. • Replace. Weak spark. • See ENGINE Overheated engine(s). OVERHEATS. Engine Pinging or Knocking OTHER OBSERVATION POSSIBLE CAUSE REMEDY •...

  • Page 87: Periodic Inspection Chart

    PERIODIC INSPECTION CHART FREQUENCY DESCRIPTION Fire extinguisher condition/mounting ➃ ✔ ✔➁ GENERAL ➀ ✔ ✔ Lubrication/corrosion protection ✔ ✔ Head bolts, retorque Support and rubber mount condition/ ✔ ✔ tightness Exhaust system fasteners/hoses ➃ ✔ ✔ ✔ Counterbalance shaft oil level ✔...
  • Page 88 FREQUENCY DESCRIPTION Main battery cut-off switch ➃ ✔ ✔ ✔ ✔ ✔ ✔➁ Lights condition/operation Bilge blower and bilge pump inspection ➃ ✔ ✔ ✔➁ Electrical connections (ignition system, ✔ ✔ ✔ ELECTRICAL electrical box(es), starting system, etc.) ➃ SYSTEM Digitally Encoded Security System ➃...

  • Page 89: Specifications

    SPECIFICATIONS ENGINE SPEEDSTER 200 Number of engines Engine type ROTAX 1503 4-TEC, 4-stroke Over Head Camshaft (OHC), liquid cooled Exhaust system Water cooled/water injected with regulator Type Dry sump with replaceable oil filter Lubrication 4-stroke engine oil SAE 10W40 Oil type (API Service classification SG,SH or SJ Number of cylinders 3 in line...
  • Page 90 Oil capacity (per engine) 3.5 L (3.7 U.S. qts) BOMBARDIER reserves the right to make changes in design and specifications and/or to make additions to, or improvements in its products without imposing any obligation upon itself to install them on its products previously manufactured.

  • Page 91: Si Metric Information

    SI* METRIC INFORMATION BASE UNITS DESCRIPTION UNIT SYMBOL length ..........meter........mass............ kilogram......force ............ newton ....... liquid............ liter ........temperature......... Celsius ........ °C pressure ..........kilopascal ......torque..........newton-meter..... N•m land velocity......... kilometer per hour ....km/h navigation velocity....... knot ........
  • Page 92 WARRANTY...

  • Page 93: Bombardier Limited Warranty For Model Year 2004 Sea-Doo Sport Boats Sold In The United States And Canada

    Sport Boat is also used commercially when, at any point during the warranty period, it has commercial tags or is licensed for commercial use. For Sport Boats with Rotax engine(s) produced by Bombardier for sale in California that are originally sold in California to a California resident or subsequently war- ranty registered to a California resident, please also refer to Bombardier’s Califor-...
  • Page 94 Bombardier. 5. WHAT BOMBARDIER WILL DO Bombardier’s obligations under this warranty are limited to, at its sole discretion, repairing or replacing parts of the Sport Boat found to be defective in material or workmanship, in the reasonable judgment of Bombardier.
  • Page 95 • of parts or accessories not manufactured or approved by Bombardier, which in its reasonable judgment, • are either incompatible with Sport Boats or adversely affect its operation, per- formance, or durability, or resulting from repairs done by a person that is not an authorized Dealer;...
  • Page 96 9. CONSUMER ASSISTANCE In the event of a controversy or a dispute in connection with this BOMBARDIER LIMITED WARRANTY, BOMBARDIER suggests that you try to resolve the issue at the Dealership level. We recommend discussing the issue with the authorized Dealer’s service manager or owner.

  • Page 97: California Emission Control Warranty

    CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT FOR MODEL YEAR 2004 ® SEA-DOO SPORT BOATS EQUIPPED WITH A ROTAX ® ENGINE(S) If your Sea-Doo sport boat has an engine other than a Rotax engine, the warranty issued by that engine manufacturer will apply. Your Model Year 2004 Sea-Doo sport boat (“Sport Boat”) equipped with a Rotax engine(s) has a special environmental label required by the California Air Resourc- es Board.

  • Page 98: Your Emission Control Warranty Rights And Obligations

    Manufacturer’s Limited Warranty Coverage This emission limited warranty covers Model Year 2004 Sea-Doo sport boats equipped with a Rotax engine(s) certified and produced by Bombardier for sale in California, that are originally sold in California to a California resident or subse- quently warranty registered to a California resident.
  • Page 99 Parts covered for a Model Year 2004 Sea-Doo Sport Boat Sportster LE DI equipped with a Rotax engine(s): Air Lines Coolant Temp. Sensor Fuel Rail Throttle Position Sensors Rave Valve Ignition Coil Reed Valve Manifold Temp. Sensor Tuned Pipe Manifold Air Press. Sensor High-tension Ignition Wires Crankshaft Posit.

  • Page 100: Owner's Warranty Responsibilities

    Guide. Emission warranty parts that are scheduled for replacement, as required mainte- nance, are warranted by Bombardier for the period of time before the first sched- uled replacement date for that part. Emission warranty parts that are scheduled for regular inspection, but not regular replacement, are warranted by Bombardier for the entire warranty period of the Sport Boat.

  • Page 101: Bombardier International Limited Warranty For Model Year 2004 Sea-Doo Sport Boats

    ® SPORT BOATS 1. SCOPE Bombardier Inc. (“Bombardier”) warrants its new and unused Model Year 2004 Sea-Doo sport boats (“Sport Boat”) that are sold by authorized Sea-Doo sport boat Distributors/Dealers outside of the fifty United States and Canada (“Distributor/ Dealer”) from defects in material and workmanship for the period and under the conditions below.
  • Page 102 Sea-Doo Distributor/Dealer in the country where the Sport Boat was sold. Bombardier's responsibility is limited to making the required repairs or re- placements of parts with genuine Bombardier parts. The expenses of transport- ing the Sport Boat to and from Distributor/Dealer for warranty service are to be borne by the owner.
  • Page 103 Sport Boat other than those contained in this limited warranty and, if made, shall not be enforceable against Bombardier. Bombardier reserves the right to modify this warranty at any time, although such modification will not alter the warranty conditions applicable to Sport Boats...
  • Page 104 Bombardier. 9. CONSUMER ASSISTANCE a) In the event of a controversy or a dispute in connection with this BOMBARDIER LIMITED WARRANTY, BOMBARDIER suggests that you try to resolve the issue at the dealership level. We recommend discussing the issue with the authorized dealer’s service manager or owner.

  • Page 105: Web Sites

    WEB SITES Bombardier Sea-Doo Website: www.sea-doo.com Canadian Coast www.ccg-gcc.gc.ca/obs-bsn/sbg-gsn/main_e.htm Guard United States www.uscgboating.org/regulations/boating_laws.htm Coast Guard Alabama www.dcnr.state.al.us/mp/menu.htm Alaska www.dnr.state.ak.us/parks/boating Arizona www.azgfd.com Arkansas www.agfc.state.ar.us/ California www.dbw.ca.gov Colorado http://parks.state.co.us/boating/ Connecticut http://dep.state.ct.us/rec/prgactiv.htm Delaware www.dnrec.state.de.us/fw/fwwel.htm Florida http://floridaconservation.org/law (freshwater) Florida www.dep.state.fl.us/law (saltwater) Georgia www.boat-ed.com Hawaii www.hawaii.gov/dlnr/dbor/dbor...
  • Page 106 Wisconsin http://www.dnr.state.wi.us/org/caer/cs/Registrations/Boats.htm Wyoming http://gf.state.wy.us NOTE: These web sites are for the information and education of the owner of this Sport Boat and are current as of March 2003. Bombardier makes no endorse- ment of or representation regarding these sites.

  • Page 107: Declaration Ce Of Conformity

    ISO 10087, ISO 10088, ISO 10133, ISO 10240, ISO 11105, ISO 11591, ISO 11592, ISO 12215, ISO 12216, ISO 13592, COLREGS, ABYC H-5, ABYC H-8 Manufacturer’s name: Bombardier Motor Corporation of America. Manufacturer’s address: 451 E. Illinois Ave Benton, Illinois 62812-0394 Importer’s name:...

  • Page 108: Homologation And Certification

    Homologation and Certification These boats comply with the following standards: STANDARD TYPE OF CERTIFICATION United States Coast Guard Self certification Canadian Coast Guard Self certification Russian Maritime Register of Shipping Certify by Russian Maritime Register of Shipping 8, Dvortsovaya Nab., 191186 St.

  • Page 109: Operator's Guide Confirmation Of Receipt

    Operator’s Guide Confirmation of Receipt Your dealer Name: Address: Will assist you and help you to resolve any problems you may have. Upon delivery of your sport boat, complete and sign the form hereunder and forward it to your dealer in order to be covered by our warranty. Warranty conditions are as detailed in the Warranty Section of this guide.

  • Page 110: Change Of Address

    Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your craft becomes necessary. NOTE: This card is strictly for change of address only.
  • Page 111 Such notification is likewise necessary for your own safety even after expiration of the original warranty, since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary. NOTE: This card is strictly for change of address only.
  • Page 112 Purchase Date YEAR MONTH Warranty Expiry Date YEAR MONTH To be completed by the dealer at the time of the sale. DEALER IMPRINT AREA Please verify with your selling dealer to ensure your SEA-DOO craft has been registered with Bombardier.

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