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Table of Contents
Related Manuals for Teka Caremaster 1 IFA
Summary of Contents for Teka Caremaster 1 IFA
- Page 1 Operating instructions (Translation of the original operating instructions) Caremaster 1 - IFA Caremaster 2 - IFA TEKA Absaug- und Entsorgungstechnologie GmbH, Industriestraße 13, D-46342 Velen, Tel.: +49 2863-9282-0, E-Mail: info @ teka.eu , www.teka.eu...
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Page 2: Table Of Contents
Table of contents 1 General 2 Description of the system elements 2.1 Illustration of the system elements 2.2 Functionality of the system 2.3 Intended use 3 Safety instructions 3.1 Definition of the hazard symbols 3.2 General safety instructions 4 Storage, transport and installation of the device 5 Commissioning 5.1 Connecting an extraction element 5.2 Electrical connection... - Page 3 14.2.2 Functional test of the device 14.2.3 Electrical test of the electrical lines and earthing connections BA_Caremaster-1-und-2_IFA_170831 _EN 31.08.2017...
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Page 4: General
1 General Congratulations on purchasing the product from TEKA. Our engineers ensure that our devices reflect the state of the art through continuous development. Nevertheless, misuse or misconduct can endanger your safety. Please observe the following for a successful use of the device: Only authorised and instructed personnel can carry out transport, operation, maintenance and repair of the device. -
Page 5: Description Of The System Elements
2 Description of the system elements 2.1 Illustration of the system elements Z.Nr. 17012702 Pos.1 Operating panel of the control Pos.6 Suction nozzle (Caremaster 1: 1x, Pos.2 Particle filter housing Caremaster 2: 2x) Pos.3 Fan housing Pos.7 Exhaust grille Pos.4 Particle filter Pos.8 Mains cable with plug... -
Page 6: Functionality Of The System
2.2 Functionality of the system T h e filter unit serves to suck off and filter polluted air (according to the intended use). First of all, the coarse particles are separated at the prefilter mat in the filter section of the unit. The subsequent particle filter cleans even fine smokes and dusts. -
Page 7: Safety Instructions
3 Safety instructions 3.1 Definition of the hazard symbols The device is constructed according to the state of the art and the recognised safety regulations. Nevertheless, during use threats to life and limb of the user or other persons may arise. The impairment of the machine or other property are also possible. -
Page 8: Storage, Transport And Installation Of The Device
4 Storage, transport and installation of the device WARNING Risk of injury from tilting or unmounted components when stored or transported. The device must be secured against tilting and slipping when it is stored or transported. Do not stand under or next to the floating load. Lift trucks, forklift trucks and transport cranes must have a sufficient minimum load bearing capacity. -
Page 9: Connecting An Extraction Element
5.1 Connecting an extraction element For extracting the contaminated air - according to the intended use - the provided extraction element (e.g. suction arm, suction hose, ...) must be connected at the suction nozzle (see chapter 2.1). The assembly of a suction arm is described in the separate operating manual. When using a detection element with extraction hood, the extraction hood must track the welding seam, possibly taking advantage of the thermally induced welding fume movements. -
Page 10: Operating The System
6 Operating the system 6.1 Explanation of the operating elements Operating elements for the device control Representa Designation Description / function tion ON-OFF-switch By means of this switch, the device is switched on and off. W hen the device is switched off, it is n ot disconnected from the power supply. -
Page 11: Maintenance
7 Maintenance In accordance with national regulations, t he operator is obliged to carry out repeat and functional tests. Unless otherwise specified by national regulations, we recommend regular visual inspections and functional tests of the device as described in the chapter “Maintenance intervals”. You find the chapter “Maintenance intervals”... -
Page 12: Reset To Maintenance State
Remove the prefilter mat from the insert frame and dispose of or store it according to the regulations. ● Put a new prefilter mat into the insert frame. Only use TEKA spare filters. Otherwise the proper functioning of the unit is not guaranteed. ● Push the insert frame back into the particle filter housing. -
Page 13: Replacing The Particle Filter
Carefully pull the entire filter pack, incl. the particle filter (see chapter 2.1) out of the housing. ● Replace the particle filter. Only use TEKA spare filters. Otherwise the proper functioning of the unit is not guaranteed. ● Push the filter pack back into the filter housing. Make sure that the filter elements are inserted in the correct order. -
Page 14: Dismantling / Disposal
8 Dismantling / Disposal Only authorised personnel may disassemble the machine. WARNING Dangers arising from electricity. Before the dismantling of the machine it has to be disconnected from the power supply and all supply lines. CAUTION Whirling up dust is possible due to the deposited dust . During all work a suitable respiratory protection and protective clothing have to be worn. -
Page 15: Diagnostics And Troubleshooting
A recommissioning of the device must only occur if it is ensured that the system is functionally equivalent to the original state. Repairs may only be carried out by TEKA personnel or, after consultation with TEKA GmbH, by the personnel authorised by the operator. -
Page 16: List Of Spare Parts
10 List of spare parts Filter element Article no. Prefilter mat “ M5” (10 pieces / 610 x 610 x 20 mm) 10032 Particle filter “ H13” (610 x 610 x 292+6) 10030 Particle filter “ F9” (610 x 610 x 292+6) 10029 Disposal elements Article no. -
Page 17: Technical Data
11 Technical data Version Caremaster 1 IFA Caremaster 2 IFA Supply voltage 230 / 400 / 500 230 / 400 / 500 Frequency Type of current 1 / 3 / 3 1 / 3 / 3 engine power Air flow volume max. -
Page 18: Ec Declaration Of Conformity
2014/30/EC This declaration will become void if the device is exposed to modifications that are not approved by the manufacturer in written form. Authorized representative for the technical documentation: Technical department, TEKA GmbH, D-46342 Velen (Jürgen Kemper, managing director) Velen, 3rd january 2017 BA_Caremaster-1-und-2_IFA_170831 _EN 31.08.2017... -
Page 19: Training Protocol
13 Training protocol Designation of the device : Caremaster 1 - IFA / Caremaster 2 - IFA (This form can be used by the operator to document the training of the employees. Training should be performed by authorized personnel only. Refer to the instructions in Chapter "Safety Instructions") By his signature, the employee confirms that he has been instructed regarding the following items: Instruction completed... -
Page 20: Maintenance Intervals
The approach of the maintenance measures is described in chapter "Maintenance". Maintenance interval Maintenance work Chapter recommended by TEKA determined by the operator The saturation of the particle filter is automatically monitored by the filter unit and thus is not subject to a maintenance interval. -
Page 21: Visual Inspection Of The Device
14.2.1 Visual inspection of the device Visual inspection: Observation that there are no visible safety-related defects. WARNING Danger arising from the ready to operate condition of the device. Follow the procedure as described in the chapter “Set to maintenance state”. The following steps must be carried out in the course of the visual inspection: ●... - Page 22 14.2.3 Electrical test of the electrical lines and earthing connections WARNING Danger arising from electricity. The operator is responsible for ensuring that all work on electric components is carried out by authorised and qualified personnel. The device is subject to regular electrical checks by the operator of the device, and are subject to national standards of the different countries.
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