MUTOH XpertJet XPJ-1641SR Training Manual
  1. Manuals
  2. Brands
  3. MUTOH Manuals
  4. Printer
  5. XpertJet XPJ-1641SR
  6. Training manual

MUTOH XpertJet XPJ-1641SR Training Manual

Hide thumbs Also See for XpertJet XPJ-1641SR:
Table of Contents

Advertisement

Quick Links

Training Manual
CSTM-XPJ16xxSR(E)_1.00
Rev.1.00
26.July.2019
MUTOH INDUSTRIES LTD
Page.
History
Rev.
Date
Date
1.00
26.July.2019
◆First version
1
To Table of Contents
CONFIDENTIAL

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the XpertJet XPJ-1641SR and is the answer not in the manual?

Questions and answers

Related Manuals for MUTOH XpertJet XPJ-1641SR

Summary of Contents for MUTOH XpertJet XPJ-1641SR

  • Page 1 To Table of Contents History Training Manual Rev. Date Date 1.00 26.July.2019 ◆First version Rev.1.00 26.July.2019 MUTOH INDUSTRIES LTD CSTM-XPJ16xxSR(E)_1.00 Page. CONFIDENTIAL...
  • Page 2 To Table of Contents Reference Table of contents (1/2) Reference Material 1.Product Feature Item Number Remark 1.1.Product Feature Operation Manual XPJ16xxSRE-A-01 Language: English 2.Road Map Installation Manual XPJ16xxSRE-Q-01 Language: English 2.1.VJ&XPJ Road Map (Startup Guide) Maintenance Manual XPJ1641SRE-M-00 Language: English 3.Specifications of this product [XPJ-1641SR] 3.1.
  • Page 3 To Table of Contents Table of contents (2/2) 13.5. Periodic Maintenance Kit (1/1) 7.Carriage 11.User Maintenance 7.1.Carriage Assy P.60 11.1.Instruction Before Purchase P.102 7.2.Changing the Head Height P.61 11.2.Maintenance P.103 7.3.Cutting media P.61 11.3.Checking ink and replacing ink bag P.103 11.4.Emptying waste ink tank P.106 7.4.Color Sensor...
  • Page 4 To Table of Contents 1. Product Feature 1.1. Product Feature Product Outline ◇ Successor model to VJ-1624X and VJ-1638X. ◇ Adopted a new platform which gives flexibility to develop water-based printer, UV printer, or printer with new print head. Product Feature ◆...
  • Page 5 To Table of Contents 2. Road Map 2.1. VJ&XPJ Road Map VJ-1604 VJ-1604X IH-47V [2006] IH-47V [2015] VJ-1624 VJ-1624X XPJ-1641SR Single IA5540 [2011] IA5540 [2015] IA5540 [2019] 1.6m head VJ-1614 VJ-1628X IH-47V [2007] IA5540 [2015] Solvent VJ-1618 VJ-1638 VJ-1638X XPJ-1682SR 1.6m IA0460 [2007]...
  • Page 6 To Table of Contents 3. Specifications of this product 3.1. List of Specifications (1/3) cf. Operation Manual(Rev.01-p.161) cf. Operation Manual(Rev.01-p.161) VJ-1624X vs XPJ-1641SR VJ-1638X vs XPJ-1682SR Specifications of this product Specifications of this product item ValueJet (VJ-1624X) XpertJet (XPJ-1641SR) item ValueJet (VJ-1638X) XpertJet (XPJ-1682SR) Model Name...
  • Page 7 To Table of Contents 3. Specifications of this product 3.1. List of Specifications (2/3) cf. Operation Manual(Rev.01-p.161) cf. Operation Manual(Rev.01-p.161) VJ-1624X vs XPJ-1641SR VJ-1638X vs XPJ-1682SR Specifications of this product Specifications of this product item ValueJet (VJ-1624X) XpertJet (XPJ-1641SR) item ValueJet (VJ-1638X) XpertJet (XPJ-1682SR) Interface...
  • Page 8 To Table of Contents 3. Specifications of this product 3.1. List of Specifications (3/3) cf. Operation Manual(Rev.01-p.162) cf. Operation Manual(Rev.01-p.162) VJ-1624X vs XPJ-1641SR VJ-1638X vs XPJ-1682SR Specifications of this product Specifications of this product item ValueJet (VJ-1624X) XpertJet (XPJ-1641SR) item ValueJet (VJ-1638X) XpertJet (XPJ-1682SR) Current...
  • Page 9 ・ MUTOH strongly recommends to use genuine ink. This printer is designed to bring out the best performance when using with the MUTOH genuine ink. Non-MUTOH ink may cause print defects or damage to the printer. CSTM-XPJ16xxSR(E)_1.00 Page. CONFIDENTIAL...
  • Page 10 To Table of Contents 4. Introduction 4.2. Name of each part (1/4) cf. Operation Manual(Rev.01-p.9) Maintenance cover R Introduction Open this cover for cleaning or replacing consumables. Main components of your printer It is normally closed. ◆ Front side Front cover Open this cover when loading a roll media or removing a media jam.
  • Page 11 To Table of Contents 4. Introduction 4.2. Name of each part (2/4) cf. Operation Manual(Rev.01-p.9) Pressure rollers Introduction Keep the media in place to ensure proper feeding. The hold down pressure can be individually Main components of your printer reduced or canceled by slide lock levers on the pressure rollers.
  • Page 12 To Table of Contents 4. Introduction 4.2. Name of each part (3/4) cf. Operation Manual(Rev.01-p.9) ◆ Rear side Introduction Ink slots Insert an ink bag case into the slot. Main components of your printer (Illustration: XPJ-1682SR) ◆ Front side Cutter Automatically cut the media after printing.
  • Page 13 To Table of Contents 4. Introduction 4.2. Name of each part (4/4) 4.3. Front Panel (1/2) cf. Operation Manual(Rev.01-p.10) cf. Operation Manual(Rev.01-p.10) Introduction Introduction Main components of your printer Main components of your printer ◆ Rear side ◆ Front Panel The printer has a touch-screen panel located on the front right of the printer.
  • Page 14 To Table of Contents 4. Introduction 4.3. Front Panel (2/2) cf. Operation Manual(Rev.01-p.11) ⑥ [Power] button Introduction ・ Long press to power on the printer. The Power LED (above the Power button) turns on with a solid Main components of your printer white light.
  • Page 15 MUTOH Layout and Print Tool 2. Mutoh Status Monitor (MSM) Offers wide range of service including By signing up for MUTOH Club, you can get the latest service. ・ monitor printer status, ink level and media remaining in real time.
  • Page 16 Read the messages on the labels and always follows the instructions. By signing up for MUTOH Club, it offers free useful If the labels are peeled off or become dirty, contact your local MUTOH dealer to get new contents including one.
  • Page 17 To Table of Contents 4. Introduction 4.5. Warning Labels (2/3) cf. Startup Guide(Rev.01-p.44) Caution Label for Waste Ink Drain Tube Handling Safety Precautions Warning Labels Cut Hazard Label for Cutter Waste Fluid Caution Label Cutter Cap Caution Label When replacing a cutter blade, do not push the cutter cap.
  • Page 18 To Table of Contents 4. Introduction 4.5. Warning Labels (3/3) 4.6. Instruction Precautions (1/1) cf. Startup Guide(Rev.01-p.44) cf. Startup Guide(Rev.01-p.45) Safety Precautions Safety Precautions Warning Labels Instruction Labels The following instructions labels are applied onto the printer to ensure the proper use. Loading Position Caution Label AC Inlet Label ●MAIN...
  • Page 19 To Table of Contents 5. Unpacking and Initial Setup 5.1. Site Preparation (1/2) cf. Startup Guide(Rev.01-p.2) cf. Startup Guide(Rev.01-p.2) Minimum Space Requirements Site Preparation The following space is required for installation. Installation Location Requirements Printer Size Width x Depth : 2,750mm x 895mm Choose the location which satisfies the requirements below.
  • Page 20 To Table of Contents 5. Unpacking and Initial Setup 5.1. Site Preparation (2/2) 5.2. Unpacking (1/4) cf. Startup Guide(Rev.01-p.3) cf. Startup Guide(Rev.01-p.4) Site Preparation Unpacking Environmental Requirements Unpacking Preparation Before unpacking, read the instructions below and prepare the necessary items. ・...
  • Page 21 To Table of Contents 5. Unpacking and Initial Setup 5.2. Unpacking (2/4) cf. Startup Guide(Rev.01-p.4) cf. Startup Guide(Rev.01-p.5) Unpacking the printer Unpacking Unpack the product. Use the designated power cords. ・ Minimum four people are required for unpacking and moving this product. Failure to do so may result in electric shock or fire.
  • Page 22 To Table of Contents 5. Unpacking and Initial Setup 5.2. Unpacking (3/4) cf. Startup Guide(Rev.01-p.6) cf. Startup Guide(Rev.01-p.7) Unpacking Stand Unpacking [1] Open the packing box and take out the items listed below. Unpacking the printer [2] Check that the following items are included. Items marked with an asterisk (*) above are in the accessory box.
  • Page 23 To Table of Contents 5. Unpacking and Initial Setup 5.2. Unpacking (4/4) 5.3. Assembling (1/4) cf. Startup Guide(Rev.01-p.7) cf. Startup Guide(Rev.01-p.8) Unpacking Assembling Unpacking Stand Assembling Stand Follow the steps below to assemble the stand. [2] Check that the following items are included. ・...
  • Page 24 To Table of Contents 5. Unpacking and Initial Setup 5.3. Assembling (2/4) cf. Startup Guide(Rev.01-p.9) cf. Startup Guide(Rev.01-p.9) Attaching Printer Assembling Follow the steps below to attach the printer to the stand. Assembling Stand ・ Minimum four people are required for this process. [3] Use the round head screws (×4) to attach the waste ink tank holder to the right leg.
  • Page 25 To Table of Contents 5. Unpacking and Initial Setup 5.3. Assembling (3/4) cf. Startup Guide(Rev.01-p.10) cf. Startup Guide(Rev.01-p.11) Removing Packing Materials Assembling [4] Open the front cover. Remove the wing bolt to remove the shipping bracket from the carriage. Removing Packing Materials Remove packing materials from the product.
  • Page 26 To Table of Contents 5. Unpacking and Initial Setup 5.3. Assembling (4/4) 5.4. Connecting Power and Network (1/2) cf. Startup Guide(Rev.01-p.12) cf. Startup Guide(Rev.01-p.13) Assembling Connecting Power and Network Attaching Waste Ink Tank Connect Power Cords and Ethernet Cable Follow the steps below to connect the power cords and Ethernet cable. Attach the waste ink tank to the printer.
  • Page 27 To Table of Contents 5. Unpacking and Initial Setup 5.4. Connecting Power and Network (2/2) cf. Startup Guide(Rev.01-p.14) cf. Startup Guide(Rev.01-p.14) Connect Power Cords and Ethernet Cable Connecting Power and Network Electric shock hazard. Connect Power Cords and Ethernet Cable This printer has two power cords.
  • Page 28 ・ When setup is complete, carry out test printing. ・ Please keep the supplied CD at hand. You will need it for reinstallation. ・ If lost, you can download from MUTOH Club (user registration is required). (MUTOH Club) https://club.mutoh.co.jp/mutoh/guser CSTM-XPJ16xxSR(E)_1.00 Page.
  • Page 29 To Table of Contents 5. Unpacking and Initial Setup 5.5. Printer Initial Setup (2/7) cf. Startup Guide(Rev.01-p.17) cf. Startup Guide(Rev.01-p.18) Step 1 Powering on - Initial settings on the front panel Printer Initial Setup Power on the printer and configure the initial settings on the front panel. [1] Check that the front cover is closed.
  • Page 30 Move the cursor to the next digit. Tap [Enter] after entering each digit. The printer will start mechanical initialization. To obtain the activation code, please contact your local MUTOH dealer to send it by email. When the message on the left appears, long press Step 2 Activation the Power button to power off the printer.
  • Page 31 To Table of Contents 5. Unpacking and Initial Setup 5.5. Printer Initial Setup (4/7) cf. Startup Guide(Rev.01-p.21) cf. Startup Guide(Rev.01-p.21) Step 3 Installing the cleaning wiper Printer Initial Setup ・ to choose “Installed Wiper? Yes”. ・ Tap [Enter]. Step 3 Installing the cleaning wiper Before performing the initial ink charging, the cleaning wiper must be installed on the printer.
  • Page 32 To Table of Contents 5. Unpacking and Initial Setup 5.5. Printer Initial Setup (5/7) cf. Startup Guide(Rev.01-p.22) cf. Startup Guide(Rev.01-p.24) Step 4 Initial Cleaning - Initial Ink Charging Printer Initial Setup 1. Perform initial cleaning (3/3) Step 4 Initial Cleaning - Initial Ink Charging [5] Remove the ink bag cases and S/C cards from the slots.
  • Page 33 To Table of Contents 5. Unpacking and Initial Setup 5.5. Printer Initial Setup (6/7) cf. Startup Guide(Rev.01-p.25) cf. Startup Guide(Rev.01-p.26) Step 4 Initial Cleaning - Initial Ink Charging Printer Initial Setup 2. Perform initial ink charging (3/4) Step 4 Initial Cleaning - Initial Ink Charging [7] (XPJ-1682SR only) Depending on the ink configuration you will use, apply an appropriate ink slot label to the recess on each ink slot.
  • Page 34 To Table of Contents 5. Unpacking and Initial Setup 5.5. Printer Initial Setup (7/7) 5.6. Test Printing (1/5) cf. Startup Guide(Rev.01-p.27) cf. Startup Guide(Rev.01-p.28) Printer Initial Setup Test printing Step 4 Initial Cleaning - Initial Ink Charging Load a roll media into the printer Follow the steps below to load a media into the printer.
  • Page 35 To Table of Contents 5. Unpacking and Initial Setup 5.6. Test Printing (2/5) cf. Startup Guide(Rev.01-p.29) cf. Startup Guide(Rev.01-p.30) Load a roll media into the printer Test printing 2. Enable torque on media holders (2/2) Load a roll media into the printer [5] (When looking from the rear side of the printer) Use the screwdriver to loosen two screws securing 2.
  • Page 36 To Table of Contents 5. Unpacking and Initial Setup 5.6. Test Printing (3/5) cf. Startup Guide(Rev.01-p.30) cf. Startup Guide(Rev.01-p.31) Load a roll media into the printer Test printing 3. Place the media onto the media holder (3/3) Load a roll media into the printer [3] Slide the right side of the media holder to place the right side of the flange onto the holder.
  • Page 37 To Table of Contents 5. Unpacking and Initial Setup 5.6. Test Printing (4/5) cf. Startup Guide(Rev.01-p.32) cf. Startup Guide(Rev.01-p.33) Load a roll media into the printer Test printing 4. Load the media into the printer (2/2) Load a roll media into the printer [5] From the front side of the printer, pull the media for approximately 1m.
  • Page 38 To Table of Contents 5. Unpacking and Initial Setup 5.6. Test Printing (5/5) cf. Startup Guide(Rev.01-p.34) cf. Startup Guide(Rev.01-p.34) Load a roll media into the printer Test printing 5. After loading the media... (2/2) Load a roll media into the printer Tap [Home].
  • Page 39 To Table of Contents 5. Unpacking and Initial Setup 5.7. Nozzle check and cleaning (1/1) cf. Startup Guide(Rev.01-p.36) cf. Startup Guide(Rev.01-p.36) Nozzle Check and Cleaning Nozzle Check and Cleaning 1. Run a nozzle check print (2/2) Nozzle Check and Cleaning Run a nozzle check print.
  • Page 40 To Table of Contents 5. Unpacking and Initial Setup 5.8. Setting the Printing Precision (1/13) cf. Operation Manual(Rev.01-p.33) cf. Operation Manual(Rev.01-p.34) Head alignment (XPJ-1682SR Only) Calibrating your printer Head alignment steps Head alignment (XPJ-1682SR Only) [1] Turn the printer ON and load a roll media. Before printing an image on your printer for the first time, follow these steps to Tap [Home].
  • Page 41 To Table of Contents 5. Unpacking and Initial Setup 5.8. Setting the Printing Precision (2/13) cf. Operation Manual(Rev.01-p.95) cf. Operation Manual(Rev.01-p.96) Head alignment (XPJ-1682SR Only) Calibrating your printer When “Adjust Head 2 Custom” is selected Head alignment (XPJ-1682SR Only) You can select the adjustment method to open the submenu.
  • Page 42 To Table of Contents 5. Unpacking and Initial Setup 5.8. Setting the Printing Precision (3/13) cf. Operation Manual(Rev.01-p.97) cf. Operation Manual(Rev.01-p.97) Head alignment (XPJ-1682SR Only) Calibrating your printer When “Adjust Head 3 Auto” is selected Head alignment (XPJ-1682SR Only) You can select the adjustment method. to open the submenu.
  • Page 43 To Table of Contents 5. Unpacking and Initial Setup 5.8. Setting the Printing Precision (4/13) cf. Operation Manual(Rev.01-p.98) cf. Operation Manual(Rev.01-p.35) Print quality calibration Calibrating your printer Before printing an image on your printer for the first time, follow these steps to calibrate your printer to ensure accurate print quality.
  • Page 44 To Table of Contents 5. Unpacking and Initial Setup 5.8. Setting the Printing Precision (5/13) cf. Operation Manual(Rev.01-p.36) cf. Operation Manual(Rev.01-p.37) Print quality calibration Calibrating your printer Print quality calibration steps (2/2) Print quality calibration to choose the calibration method. Print quality calibration steps (1/2) ・...
  • Page 45 To Table of Contents 5. Unpacking and Initial Setup 5.8. Setting the Printing Precision (6/13) cf. Operation Manual(Rev.01-p.63) cf. Operation Manual(Rev.01-p.64) Print quality calibration Calibrating your printer Adjust Print 2: Custom Print quality calibration Perform adjustment for all patterns (A to F). →...
  • Page 46 To Table of Contents 5. Unpacking and Initial Setup 5.8. Setting the Printing Precision (7/13) cf. Operation Manual(Rev.01-p.64) cf. Operation Manual(Rev.01-p.65) Print quality calibration Calibrating your printer Adjustment patterns for each print mode (XPJ-1641SR) Print quality calibration Print mode Print mode specifications Adjustment pattern Adjust Print 3: Auto Quality 1...
  • Page 47 To Table of Contents 5. Unpacking and Initial Setup 5.8. Setting the Printing Precision (8/13) cf. Operation Manual(Rev.01-p.66) cf. Operation Manual(Rev.01-p.67) Print quality calibration Calibrating your printer Confirm pattern Print quality calibration ・ Press the [Enter] key to carry out printing. Standard or Custom Adjustment Methods ・...
  • Page 48 To Table of Contents 5. Unpacking and Initial Setup 5.8. Setting the Printing Precision (9/13) cf. Operation Manual(Rev.01-p.67) cf. Operation Manual(Rev.01-p.68) Print quality calibration Calibrating your printer Auto Adjustment Method Print quality calibration 1. Select the adjustment pattern from "ALL", "Standard", or any specific pattern between "Adjust Pattern A"...
  • Page 49 To Table of Contents 5. Unpacking and Initial Setup 5.8. Setting the Printing Precision (10/13) cf. Operation Manual(Rev.01-p.38) cf. Operation Manual(Rev.01-p.39) Media feed adjustment Calibrating your printer Media feed adjustment steps (2/2) Media feed adjustment until the menu on the left appears. This adjustment must be performed when: ・...
  • Page 50 To Table of Contents 5. Unpacking and Initial Setup 5.8. Setting the Printing Precision (11/13) cf. Operation Manual(Rev.01-p.69) cf. Operation Manual(Rev.01-p.69) Media feed adjustment Calibrating your printer Steps Media feed adjustment 1. Select “PF Adjust 1: Initial Print”. Sets up various settings on the Media feed correction. ・...
  • Page 51 To Table of Contents 5. Unpacking and Initial Setup 5.8. Setting the Printing Precision (12/13) cf. Operation Manual(Rev.01-p.71) cf. Operation Manual(Rev.01-p.72) Media feed adjustment Calibrating your printer PF Adjust 3: Confirm Print Media feed adjustment Performs Confirm Print. Enter the “Feed Length” and tap [Enter]. PF Adjust 1: Initial Print Performs Initial Print.
  • Page 52 To Table of Contents 5. Unpacking and Initial Setup 5.8. Setting the Printing Precision (13/13) 5.9. Advanced settings (1/3) cf. Operation Manual(Rev.01-p.73) cf. Operation Manual(Rev.01-p.40) Calibrating your printer Advanced settings Media feed adjustment Changing the Head Height PF Adjust 4: Micro Print If you use a roll media that warps easily or perform high-density print, the print head may contact the media while printing.
  • Page 53 To Table of Contents 5. Unpacking and Initial Setup 5.9. Advanced settings (2/3) cf. Operation Manual(Rev.01-p.41) cf. Operation Manual(Rev.01-p.42) Canceling or reducing pressure rollers individually Advanced settings When printing on thin media or media without stiffness, the media tends to cockle causing head strikes.
  • Page 54 To Table of Contents 5. Unpacking and Initial Setup 5.9. Advanced settings (3/3) cf. Operation Manual(Rev.01-p.42) cf. Operation Manual(Rev.01-p.43) Changing holddown pressure using media feed lever Advanced settings Steps (2/2) Changing holddown pressure using media feed lever (To cancel the individual pressure rollers) Push the media feed lever back to the original position Steps (1/2) to lock the pressure rollers.
  • Page 55 To Table of Contents 6.Ink 6.1. MS41 ink (1/1) Ink Type/ Capacity Ink Type Eco solvent ink ◆ Category: MS4 ink Type Ink Color Model Capacity Cartridge/Bag Configuration Pigment ink Black MS41-BK1000* 1000ml Ink Bag The Specified amount of ink is dispensed into an ink pouch (ink bag). Cyan MS41-CY1000* 1000ml...
  • Page 56 To Table of Contents 6.Ink 6.2. Ink System (1/3) Ink Supply System Ink channel Tube supply system from independent ink bag via sub tank. ◆ XPJ-1641SR (Single head, 4 slots) Slot Nozzle Color Ink Slot Layout Slot.1 A row / B row Black Slot.2 C row / D row...
  • Page 57 To Table of Contents 6.Ink 6.2. Ink System (2/3) Ink System ◆ XPJ-1641SR (Single head, 4 slots) ◆ XPJ-1682SR (Dual head, 8 slots) / 4-color configuration Ink Pack Holder Ink Pack Holder 2-way valve solenoid 2-way valve solenoid Sub Tank Sub Tank Slot Slot...
  • Page 58 To Table of Contents 6.Ink 6.2. Ink System (3/3) 6.3. Sub tank (1/1) Ink System Ink Type Determination Tube supply system from independent ink bag via sub tank. ◆ XPJ-1682SR (Dual head, 8 slots) / 7-color configuration Determination System Ink Pack Holder The mechanical limit switch built inside the ink holder detects the ink/cleaner bag installation on the printer.
  • Page 59 To Table of Contents 6.Ink 6.4. Error Message display (Ink) (1/1) XPJ16xxSRJ-A-01(p.148) XPJ16xxSRJ-A-01(p.148) Error message display and remedies Error message display and remedies Full Waste Ink Tank S/C Card Near End FullWasteInkTank [********] S/C Ink Low The waste ink tank is full. (Stops operation) Slot * ink is low.
  • Page 60 To Table of Contents 7. Carriage 7.1. Carriage Assy (1/1) ◆ XPJ-1641SR ◆ XPJ-1682SR CSTM-XPJ16xxSR(E)_1.00 Page. CONFIDENTIAL...
  • Page 61 To Table of Contents 7. Carriage 7.2. Changing the Head Height (1/1) 7.3. Cutting media (1/2) cf. Operation Manual(Rev.01-p.40) cf. Operation Manual(Rev.01-p.46) Changing the Head Height Cutting media ◆ XPJ-1641SR ◆ XPJ-1641SR ◆ XPJ-1682SR ◆ XPJ-1682SR If you use a roll media that warps easily or perform high-density print, the print head Check that the job has been printed.
  • Page 62 To Table of Contents 7. Carriage 7.3. Cutting media (2/2) cf. Operation Manual(Rev.01-p.78) cf. Operation Manual(Rev.01-p.77) Setup 7: Method of Cut Setup 4: Media Initial Sets the media cutting operation after printing. Sets whether to detect the media width while initializing the media.
  • Page 63 To Table of Contents 7. Carriage 7.4. Color Sensor (1/3) ◆ XPJ-1641SR cf. Operation Manual(Rev.01-p.95) Head alignment (XPJ-1682SR Only) This menu calibrates the dot placement between two print heads installed on XPJ-1682SR. to open the submenu. Align the heads in the following cases: ・...
  • Page 64 To Table of Contents 7. Carriage 7.4. Color Sensor (2/3) cf. Operation Manual(Rev.01-p.97) cf. Operation Manual(Rev.01-p.98) Head alignment (XPJ-1682SR Only) Head alignment (XPJ-1682SR Only) When “Adjust Head 3 Auto” is selected Auto Adjustment Method You can select the adjustment method. 1.
  • Page 65 To Table of Contents 7. Carriage 7.4. Color Sensor (3/3) cf. Operation Manual(Rev.01-p.63) cf. Operation Manual(Rev.01-p.68) Print quality calibration Print quality calibration Auto Adjustment Method Sets up when adjusting the printer for the optimum quality of image print. 1. Select the adjustment pattern from "ALL", "Standard", or any specific pattern Before adjusting this setting, enter the thickness of between "Adjust Pattern A"...
  • Page 66 To Table of Contents 8. Print head 8.1. Print Head (1/2) ◆ XPJ-1641SR ◆ XPJ-1682SR (Dual head, 8 slots) ・ IA5540 (360dpi, 180 nozzle x 8 row) x 1 head ・ Print resolution 4-color configuration: 360dpi Print head Print head 1 C M M C [A] [B] [C] [D] [E] [F] [G] [H] Print head 1~2...
  • Page 67 To Table of Contents 8. Print head 8.1. Print Head (2/2) 8.2. Maintenance Parts (1/1) ◆ XPJ-1682SR (Dual head, 8 slots) VJ-1624X vs XPJ-1641SR ・ Print resolution Item ValueJet (VJ-1624X) XpertJet (XPJ-1641SR) 7-color configuration: 180dpi DG-43988 DG-49580<NEW> Print Head Print head 1 IA5540 Head Assy IA5540 Head Assy(MS41) M Lk C...
  • Page 68 To Table of Contents 8. Print head 8.3. Replacing print head [XPJ-1641SR] (1/2) cf. Maintenance Manual(XPJ-1641SR: Rev.00-3.8.14.) cf. Maintenance Manual(XPJ-1641SR: Rev.00-3.8.14.) Replacing print head [XPJ-1641SR] (1/4) Replacing print head [XPJ-1641SR] (2/4) Preparation: [6] Remove head connector(s). ・ Phillips Screwdriver No.2 ・...
  • Page 69 To Table of Contents 8. Print head 8.3. Replacing print head [XPJ-1641SR] (2/2) cf. Maintenance Manual(XPJ-1641SR: Rev.00-3.8.14.) cf. Maintenance Manual(XPJ-1641SR: Rev.00-4.2.) Replacing print head [XPJ-1641SR] (3/4) Replacing print head [XPJ-1641SR] (4/4) [12] [11] Remove head cover. Parts replaced Order Adjustment item Reference Printer head Head rank input...
  • Page 70 To Table of Contents 8. Print head 8.4. Replacing print head [XPJ-1682SR] (1/2) cf. Maintenance Manual(XPJ-1682SR: Rev.00-3.8.14.) cf. Maintenance Manual(XPJ-1682SR: Rev.00-3.8.14.) Replacing print head [XPJ-1682SR] (1/4) Replacing print head [XPJ-1682SR] (2/4) Preparation: [6] Remove head connector(s). ・ Hex Wrench 2.5mm ・...
  • Page 71 To Table of Contents 8. Print head 8.4. Replacing print head [XPJ-1682SR] (2/2) cf. Maintenance Manual(XPJ-1682SR: Rev.00-3.8.14.) cf. Maintenance Manual(XPJ-1682SR: Rev.00-4.2.) Replacing print head [XPJ-1682SR] (3/4) Replacing print head [XPJ-1682SR] (4/4) [10] [10] Place print head(s) on polyknit wiper in the Parts replaced Order Adjustment item...
  • Page 72 To Table of Contents 9. Printing 9.1. User Type (1/5) cf. Operation Manual(Rev.01-p.60) cf. Operation Manual(Rev.01-p.61) Menu 1: Setup Menu 1: Setup **>1: Print Mode Setup 1: User Type Select a print mode for the media. You can have up to 15 groups of User Type, labeled ・...
  • Page 73 To Table of Contents 9. Printing 9.1. User Type (2/5) cf. Operation Manual(Rev.01-p.61) cf. Operation Manual(Rev.01-p.62) Menu 1: Setup Menu 1: Setup Details of print mode (XPJ-1641SR) Details of print mode (XPJ-1682SR) Print Mode Resolution Pass Direction Default Print Mode Resolution Pass Pass...
  • Page 74 To Table of Contents 9. Printing 9.1. User Type (3/5) cf. Operation Manual(Rev.01-p.62) cf. Operation Manual(Rev.01-p.63) Menu 1: Setup Menu 1: Setup **>1: Print Mode (Effect) **>2: Adjust Print> Select an effect setting. Sets up when adjusting the printer for the optimum quality of image print.
  • Page 75 To Table of Contents 9. Printing 9.1. User Type (4/5) cf. Operation Manual(Rev.01-p.69) cf. Operation Manual(Rev.01-p.74) Menu 1: Setup Menu 1: Setup **>3: PF Adjust **>5: Platen Heater Sets up various settings on the Media feed correction. Sets up Platen Heater. When the following defects are found in printing to select the value, and tap [Enter].
  • Page 76 The setting value for “Pre Heater”, “Platen Heater”, Comparison “Dryer”, “Vacuum Fan”, and “Thickness” Setting values The above throughput values are based on the Mutoh measurement, Here you can select the User Type to copy the The accuracy of these values are not guaranteed. settings into.
  • Page 77 19.35m 29.25m Comparison Comparison The above throughput values are based on the Mutoh measurement, The above throughput values are based on the Mutoh measurement, The accuracy of these values are not guaranteed. The accuracy of these values are not guaranteed.
  • Page 78 8.54m 15.00m Comparison Comparison The above throughput values are based on the Mutoh measurement, The above throughput values are based on the Mutoh measurement, The accuracy of these values are not guaranteed. The accuracy of these values are not guaranteed.
  • Page 79 31.49m 48.21m Comparison ・ The printing joint will shade off. The above throughput values are based on the Mutoh measurement, The accuracy of these values are not guaranteed. ・ Printing condition for throughput measurement. ・ Performs “Wave” printing using the left side of the of Print head.
  • Page 80 To Table of Contents 9. Printing 9.4. Recommended Media (1/1) Recommended Media Every sales company and distributor selects recommended media which ensures the printer performance. Media used for internal evaluation: VJ-MF3G 1250 mm x 30 m ◆ XPJ-1641SR (Single head, 4slot) Quality 1 Quality 2 Quality 3...
  • Page 81 To Table of Contents 10. Advanced Operations 10.1. Introduction (1/3) cf. Operation Manual(Rev.01-p.55) cf. Operation Manual(Rev.01-p.56) Operating the keys to use the menus Introduction to choose the option from the sub Operating the keys to use the menus menu or enter the value. Using the panel setting menus, configure various kinds of settings for the printer.
  • Page 82 To Table of Contents 10. Advanced Operations 10.1. Introduction (2/3) cf. Operation Manual(Rev.01-p.56) cf. Operation Manual(Rev.01-p.57) Panel setup menu Introduction Menu 1: Setup (2/2) Panel setup menu Configure printer settings. Using the panel setting menus, configure various kinds of settings for the printer. Menu 1: Setup (1/2) Submenus Configure printer settings.
  • Page 83 To Table of Contents 10. Advanced Operations 10.1. Introduction (3/3) cf. Operation Manual(Rev.01-p.58) cf. Operation Manual(Rev.01-p.59) Panel setup menu Introduction Menu 6: Sleep Mode Panel setup menu Choose the head cleaning mode and timer to be performed before entering to or while in sleep mode. Using the panel setting menus, configure various kinds of settings for the printer.
  • Page 84 To Table of Contents 10. Advanced Operations 10.2. Menu 1: Setup (1/12) cf. Operation Manual(Rev.01-p.60) cf. Operation Manual(Rev.01-p.76) Setup 2: Spitting Menu 1: Setup Sets up the spitting operation while printing. The display will shift to setting of the pass count only Setup 1: User Type if “On”...
  • Page 85 To Table of Contents 10. Advanced Operations 10.2. Menu 1: Setup (2/12) cf. Operation Manual(Rev.01-p.76) cf. Operation Manual(Rev.01-p.77) Setup 3: Side Margin Menu 1: Setup Set up the right and left margins (side margins) while printing. Setup 2: Spitting to enter the value, and tap [Enter]. Pass Count menu Setting values This is for setting the interval at which the print head...
  • Page 86 To Table of Contents 10. Advanced Operations 10.2. Menu 1: Setup (3/12) cf. Operation Manual(Rev.01-p.78) cf. Operation Manual(Rev.01-p.78) Setup 6: Output Mode Menu 1: Setup When the “Output Mode” is set to “Take Up” Setup 5: Media Width When the “Output Mode” is set to “Take up”, the menu is shifted to “Page Gap”.
  • Page 87 To Table of Contents 10. Advanced Operations 10.2. Menu 1: Setup (4/12) cf. Operation Manual(Rev.01-p.79) cf. Operation Manual(Rev.01-p.80) Setup 8: Origin Menu 1: Setup Sets the print start position (origin) on the media. If you want to change the print start position to print Setup 7: Method of Cut an image on the blank space of the media, use this menu.
  • Page 88 To Table of Contents 10. Advanced Operations 10.2. Menu 1: Setup (5/12) cf. Operation Manual(Rev.01-p.81) cf. Operation Manual(Rev.01-p.81) Setup 11: Head Travel Menu 1: Setup Sets up the range that Print head moves while printing. Setup 9: Prevent Stick menu Setting values Sets up to prevent media from sticking when printing starts.
  • Page 89 To Table of Contents 10. Advanced Operations 10.2. Menu 1: Setup (6/12) cf. Operation Manual(Rev.01-p.82) cf. Operation Manual(Rev.01-p.83) Setup 15: Auto Cleaning Menu 1: Setup Standby Mode menu Setup 14: Slant Check Choose the auto cleaning mode and timer to be performed while in standby mode.
  • Page 90 To Table of Contents 10. Advanced Operations 10.2. Menu 1: Setup (7/12) cf. Operation Manual(Rev.01-p.84) cf. Operation Manual(Rev.01-p.85) Setup 16: Ink Status Menu 1: Setup Displays the percentage of ink level in each ink bag. Setup 15: Auto Cleaning The below is an example when using XPJ-1682SR. While Printing menu Choose the auto cleaning mode and timer to be performed while printing.
  • Page 91 To Table of Contents 10. Advanced Operations 10.2. Menu 1: Setup (8/12) cf. Operation Manual(Rev.01-p.86) cf. Operation Manual(Rev.01-p.87) Setup 18: Exhaust Fan Menu 1: Setup Sets up Exhaust fan operation. Ventilates the inside of the printer to stabilize the Setup 17: Roll Length parts performance.
  • Page 92 ・ Replacing absorption material for the flushing box ・ Replacing cutter Contact your local MUTOH dealer to ask for replacing parts. ・ After “Change” appears, “Life Times [Pump *]” or a similar message will be displayed Submenus when you are not in this menu.
  • Page 93 To Table of Contents 10. Advanced Operations 10.2. Menu 1: Setup (10/12) cf. Operation Manual(Rev.01-p.89) cf. Operation Manual(Rev.01-p.89) Setup 25: Gateway Menu 1: Setup Sets the gateway. ・ Use to increase a digit. Setup 23: IP Address ・ Use to decrease a digit. Sets the IP address of the printer.
  • Page 94 To Table of Contents 10. Advanced Operations 10.2. Menu 1: Setup (11/12) cf. Operation Manual(Rev.01-p.90) cf. Operation Manual(Rev.01-p.91) Setup 28: Heater Control Menu 1: Setup Choose the appropriate heater mode for your media being loaded. Setup 26: Header Dump If the media cockling is visible on the print, you can reduce it by selecting the appropriate heater mode.
  • Page 95 To Table of Contents 10. Advanced Operations 10.2. Menu 1: Setup (12/12) cf. Operation Manual(Rev.01-p.92) cf. Operation Manual(Rev.01-p.92) Setup 32: Temporary Menu 1: Setup Displays the menus which have been set to hide in the “Menu4: Menu Option” temporarily. Setup 30: Alert Buzzer Tap [Enter] to return to the previous menu with all set up items displayed.
  • Page 96 To Table of Contents 10. Advanced Operations 10.3. Menu 2: Test Print (1/2) cf. Operation Manual(Rev.01-p.93) cf. Operation Manual(Rev.01-p.94) Test Print 3: Setup List Menu 2: Test Print Setup list printing is performed. Use this to check the current setting contents and the Test Print 1: Nozzle Check User Type.
  • Page 97 To Table of Contents 10. Advanced Operations 10.3. Menu 2: Test Print (2/2) 10.4. Menu 3: Cleaning (1/2) cf. Operation Manual(Rev.01-p.95) cf. Operation Manual(Rev.01-p.99) Menu 2: Test Print Menu 3: Cleaning (XPJ-1682SR) Test Print 5: Adjust Head (XPJ-1682SR Only) Tap [Enter] to select the print heads you wish to clean. This menu calibrates the dot placement between two If nozzle missing is occurred in specific print head, print heads installed on XPJ-1682SR.
  • Page 98 To Table of Contents 10. Advanced Operations 10.4. Menu 3: Cleaning (2/2) 10.5. Menu 4: Menu Option (1/1) cf. Operation Manual(Rev.01-p.99) cf. Operation Manual(Rev.01-p.100) Menu 3: Cleaning Menu 4 : Menu Option You can choose whether to display the menus in “Menu 1: Setup”. Select the cleaning type.
  • Page 99 To Table of Contents 10. Advanced Operations 10.6. Menu 5: System Info. (1/1) 10.7. Menu 6: Sleep Mode (1/2) cf. Operation Manual(Rev.01-p.101) cf. Operation Manual(Rev.01-p.101) Menu 5 : System Info. Menu 6 : Sleep Mode Start Sleep Mode and set the head cleaning interval Displays the versions of the firmware and total printed during Sleep Mode.
  • Page 100 To Table of Contents 10. Advanced Operations 10.7. Menu 6: Sleep Mode (2/2) 10.8. Menu 7: Display (1/2) cf. Operation Manual(Rev.01-p.102) cf. Operation Manual(Rev.01-p.103) Menu 6 : Sleep Mode Menu 7 : Display Sleep Mode 2: Start Display 1: Language Put the printer into sleep mode.
  • Page 101 To Table of Contents 10. Advanced Operations 10.8. Menu 7: Display (2/2) 10.9. Menu 8: Job Status (1/1) cf. Operation Manual(Rev.01-p.103) cf. Operation Manual(Rev.01-p.104) Menu 7 : Display Menu 8 : Job Status Various information of previous print will be displayed. Display 2: Temperature Choose the unit of the temperature displayed on the operation panel.
  • Page 102 To Table of Contents 11. User Maintenance 11.1. Instruction Before Purchase (1/1) Instruction Before Purchase Regular maintenance Mutoh recommends users to sign the maintenance contract. Cycle Maintenance Note Before the purchase of XPJ-1641SR/XPJ-1682SR, make sure that users agree to the...
  • Page 103 Since a service technician has to handle following cases, please contact your (Magenta) (Magenta) (Yellow) (Yellow) local MUTOH dealer. ・ Error requiring restart is happening repeatedly ・ 7-color setting (XPJ-1682SR) ・ The message to notify the life of print head, pump and various motors is displayed.
  • Page 104 To Table of Contents 11. User Maintenance 11.3. Checking ink and replacing ink bag (2/3) cf. Operation Manual(Rev.01-p.112) cf. Operation Manual(Rev.01-p.112) Replacing ink bag Checking ink and replacing ink bag Removing the ink bag case When it becomes time to replace ink bag Tap [Enter].
  • Page 105 To Table of Contents 11. User Maintenance 11.3. Checking ink and replacing ink bag (3/3) cf. Operation Manual(Rev.01-p.113) cf. Operation Manual(Rev.01-p.114) Replacing ink bag Checking ink and replacing ink bag Installing the ink bag (2/2) Replacing ink bag [4] Insert the ink bag case with the new ink bag installed and new S/C card into each slot.
  • Page 106 To Table of Contents 11. User Maintenance 11.4. Emptying waste ink tank (1/1) cf. Operation Manual(Rev.01-p.115) cf. Operation Manual(Rev.01-p.115) Emptying waste ink tank Emptying waste ink tank Drain waste ink into a container (2/2) Emptying waste ink tank Open the waste ink valve and drain waste ink into the container.
  • Page 107 To Table of Contents 11. User Maintenance 11.5. Head cleaning (1/2) cf. Operation Manual(Rev.01-p.117) cf. Operation Manual(Rev.01-p.118) Head cleaning Cleaning Performing Head cleaning Head cleaning If you find missing or thin lines on your print or nozzle check print, perform head cleaning.
  • Page 108 To Table of Contents 11. User Maintenance 11.5. Head cleaning (2/2) 11.6. Cleaning of cleaning wiper (1/2) cf. Operation Manual(Rev.01-p.119) cf. Operation Manual(Rev.01-p.120) Cleaning Cleaning Head cleaning Cleaning of cleaning wiper Performing Nozzle check (2/2) Cleaning period: ・ Weekly [3] Check the print result. ・...
  • Page 109 To Table of Contents 11. User Maintenance 11.6. Cleaning of cleaning wiper (2/2) cf. Operation Manual(Rev.01-p.121) cf. Operation Manual(Rev.01-p.122) Cleaning of cleaning wiper Cleaning Cleaning the cleaning wiper (2/3) Cleaning of cleaning wiper Wipe the right side of the wiper back and forth. Putting the printer into the CR maintenance mode (2/2) Tap [Enter].
  • Page 110 To Table of Contents 11. User Maintenance 11.7. Cleaning around the capping unit (1/1) cf. Operation Manual(Rev.01-p.123) cf. Operation Manual(Rev.01-p.124) Cleaning around the capping unit Cleaning Step (2/2) Cleaning around the capping unit Use the cleaning stick to clean around the rubber part of the capping unit to remove the ink Cleaning period: deposits and dust.
  • Page 111 To Table of Contents 11. User Maintenance 11.8. Cleaning around the print head (1/2) cf. Operation Manual(Rev.01-p.125) cf. Operation Manual(Rev.01-p.125) Cleaning around the print head Cleaning Step (2/3) Cleaning around the print head [4] Use the cleaning stick to remove the ink deposits or dust on the bottom of the carriage.
  • Page 112 To Table of Contents 11. User Maintenance 11.8. Cleaning around the print head (2/2) 11.9. Cleaning around the color sensor (1/2) cf. Operation Manual(Rev.01-p.126) cf. Operation Manual(Rev.01-p.127) Cleaning Cleaning Cleaning around the print head Cleaning the color sensor Step (3/3) Cleaning period: ・...
  • Page 113 To Table of Contents 11. User Maintenance 11.9. Cleaning around the color sensor (2/2) cf. Operation Manual(Rev.01-p.127) cf. Operation Manual(Rev.01-p.128) Cleaning the color sensor Cleaning Step (3/3) Cleaning the color sensor Close the maintenance cover. Step (2/3) [4] Using a cleaning stick slightly dampened with ethanol, gently clean the glass on the color sensor located at the bottom of the carriage to remove ink and dust.
  • Page 114 To Table of Contents 11. User Maintenance 11.10. Inside cleaning (1/1) cf. Operation Manual(Rev.01-p.129) cf. Operation Manual(Rev.01-p.129) Inside cleaning Cleaning Step (2/2) Inside cleaning Use a soft cloth or paper towel slightly dampened with ethanol to clean off the ink on the platen, Cleaning period: media guide and paper guide.
  • Page 115 To Table of Contents 11. User Maintenance 11.11. Replacing absorption material for the flushing box (1/2) cf. Operation Manual(Rev.01-p.130) cf. Operation Manual(Rev.01-p.130) Replacing absorption material for the flushing box Replacing consumable parts Checking steps (2/2) Replacing absorption material for the flushing box Close the maintenance cover.
  • Page 116 To Table of Contents 11. User Maintenance 11.11. Replacing absorption material for the flushing box (2/2) cf. Operation Manual(Rev.01-p.131) cf. Operation Manual(Rev.01-p.132) Replacing absorption material for the flushing box Replacing consumable parts Replacing steps (3/3) Replacing absorption material for the flushing box Tap [Enter].
  • Page 117 To Table of Contents 11. User Maintenance 11.12. Replacing Cutter (1/2) cf. Operation Manual(Rev.01-p.132) cf. Operation Manual(Rev.01-p.133) Replacing Cutter Replacing consumable parts Step (2/3) Replacing Cutter Remove the Cutter. Replacing period: ・ When the media is not cut smoothly Used Cutter should be put in a plastic bag, etc, When the cut surface is feathered, etc ・...
  • Page 118 To Table of Contents 11. User Maintenance 11.12. Replacing Cutter (2/2) 11.13. Replacing the cleaning wiper (1/2) cf. Operation Manual(Rev.01-p.133) cf. Operation Manual(Rev.01-p.134) Replacing consumable parts Replacing consumable parts Replacing Cutter Replacing the cleaning wiper Step (3/3) The cleaning wiper is an essential part to make printing consistent. Please replace it periodically.
  • Page 119 To Table of Contents 11. User Maintenance 11.13. Replacing the cleaning wiper (2/2) cf. Operation Manual(Rev.01-p.135) cf. Operation Manual(Rev.01-p.135) Replacing the cleaning wiper Replacing consumable parts Step (3/3) Replacing the cleaning wiper Tap [Enter]. Step (2/3) Remove the cleaning wiper. [10] Tap [Home] to end the cleaning process.
  • Page 120 To Table of Contents 11. User Maintenance 11.14. Moving or transporting the printer (1/1) cf. Operation Manual(Rev.01-p.136) cf. Operation Manual(Rev.01-p.137) Transporting the printer Moving or transporting the printer When transporting the printer, make sure to pack it in the same condition as purchased, using protective and packing materials to protect the printer from vibration and shocks.
  • Page 121 To Table of Contents 11. User Maintenance 11.15. Long-term storage (1/4) cf. Operation Manual(Rev.01-p.138) cf. Operation Manual(Rev.01-p.139) Long-term storage Moving or transporting the printer Step (2/5) Long-term storage [6] Remove all ink bag cases and S/C cards. If not using the printer for a long time, execute [Longstore]. ・...
  • Page 122 To Table of Contents 11. User Maintenance 11.15. Long-term storage (2/4) cf. Operation Manual(Rev.01-p.140) cf. Operation Manual(Rev.01-p.141) Long-term storage Moving or transporting the printer Step (4/5) Long-term storage [11] Insert the ink bag cases with cleaning bags and S/C cards into each slot. Step (3/5) ・...
  • Page 123 To Table of Contents 11. User Maintenance 11.15. Long-term storage (3/4) cf. Operation Manual(Rev.01-p.142) cf. Operation Manual(Rev.01-p.143) Performing initial charging after head cleaning Moving or transporting the printer Step (2/4) Long-term storage The message on the left will appear. Step (5/5) [13] Long press the Power button.
  • Page 124 To Table of Contents 11. User Maintenance 11.15. Long-term storage (4/4) cf. Operation Manual(Rev.01-p.143) cf. Operation Manual(Rev.01-p.144) Performing initial charging after head cleaning Moving or transporting the printer Step (4/4) Performing initial charging after head cleaning Step (3/4) If the printer perform the nozzle check printing immediately after the initial ink charge is complete, the following results may occur.
  • Page 125 To Table of Contents 12. Engineer Maintenance 12.1. Removing Covers (1/9) cf. XPJ-1641SR Maintenance Manual(Rev.00-3.2.) cf. XPJ-1682SR Maintenance Manual(Rev.00-3.2.) Covers - Remove / Assemble(XPJ-1641SR) Covers - Remove / Assemble(XPJ-1682SR) Name Name Name Name Name Name Maintenance Cover L Top Cover Exhaust Fan Cover Maintenance Cover L IH Cover L...
  • Page 126 To Table of Contents 12. Engineer Maintenance 12.1. Removing Covers (2/9) cf. Maintenance Manual (XPJ-1641SR:Rev.00-3.2.1./XPJ-1682SR:Rev.00-3.2.1.) cf. Maintenance Manual (XPJ-1641SR:Rev.00-3.2.3./XPJ-1682SR:Rev.00-3.2.3.) Maintenance Cover L Side Cover L Preparation: Preparation: ・ None ・ Phillips Screwdriver No.2 Screws: Screws: ・ None ・ Round Head Screw with Split Washer M4x10 (x2) ・...
  • Page 127 To Table of Contents 12. Engineer Maintenance 12.1. Removing Covers (3/9) cf. Maintenance Manual (XPJ-1641SR:Rev.00-3.2.5./XPJ-1682SR:Rev.00-3.2.5.) cf. Maintenance Manual (XPJ-1641SR:Rev.00-3.2.6./XPJ-1682SR:Rev.00-3.2.6.) Panel Unit Front Cover (1/2) Preparation: ・ None Minimum two people are required for this process. Screws: Preparation: ・ None ・ Phillips Screwdriver No.2 [1] Open front cover.
  • Page 128 To Table of Contents 12. Engineer Maintenance 12.1. Removing Covers (4/9) cf. Maintenance Manual (XPJ-1641SR:Rev.00-3.2.6./XPJ-1682SR:Rev.00-3.2.6.) cf. Maintenance Manual (XPJ-1641SR:Rev.00-3.2.7.) Front Cover (2/2) IH Cover (XPJ-1641SR) [8] Remove rotary dumper 3NL. Preparation: ・ Phillips Screwdriver No.2 [9] Remove stopper (R). Screws: ・...
  • Page 129 To Table of Contents 12. Engineer Maintenance 12.1. Removing Covers (5/9) cf. Maintenance Manual (XPJ-1682SR:Rev.00-3.2.7.) cf. Maintenance Manual (XPJ-1641SR:Rev.00-3.2.8./XPJ-1682SR:Rev.00-3.2.9.) IH Cover R (XPJ-1682SR) Top Cover (1/2) Preparation: Preparation: ・ Phillips Screwdriver No.2 ・ Phillips Screwdriver No.2 Screws: Screws: ・ S Tight Cup M3x8 (x4) ・...
  • Page 130 To Table of Contents 12. Engineer Maintenance 12.1. Removing Covers (6/9) cf. Maintenance Manual (XPJ-1641SR:Rev.00-3.2.8./XPJ-1682SR:Rev.00-3.2.9.) cf. Maintenance Manual (XPJ-1641SR:Rev.00-3.2.9./XPJ-1682SR:Rev.00-3.2.10.) Top Cover (2/2) Bottom Cover R [11] Remove screw(s). Preparation: ・ Phillips Screwdriver No.2 [12] Remove top cover. Screws: ・ S Tight Cup M4x12 (x2) Removal from the back side is recommended.
  • Page 131 To Table of Contents 12. Engineer Maintenance 12.1. Removing Covers (7/9) cf. Maintenance Manual (XPJ-1641SR:Rev.00-3.2.11./XPJ-1682SR:Rev.00-3.2.12.) cf. Maintenance Manual (XPJ-1641SR:Rev.00-3.2.13./XPJ-1682SR:Rev.00-3.2.14.) Subtank Cover Paper Guide Cover R Preparation: Preparation: ・ Phillips Screwdriver No.2 ・ Phillips Screwdriver No.2 Screws: Screws: ・ S Tight Cup M4x6 (x9) ・...
  • Page 132 To Table of Contents 12. Engineer Maintenance 12.1. Removing Covers (8/9) cf. Maintenance Manual (XPJ-1641SR:Rev.00-3.2.14./XPJ-1682SR:Rev.00-3.2.15.) cf. Maintenance Manual (XPJ-1641SR:Rev.00-3.11.2./XPJ-1682SR:Rev.00-3.11.2.) Paper Guide Cover L Paper Guide F Upper Preparation: Preparation: ・ Phillips Screwdriver No.2 ・ Phillips Screwdriver No.2 Screws: Screws: ・ S Tight Cup ScrewM4x10 (x1) ・...
  • Page 133 To Table of Contents 12. Engineer Maintenance 12.1. Removing Covers (9/9) cf. Maintenance Manual (XPJ-1641SR:Rev.00-3.11.3./XPJ-1682SR:Rev.00-3.11.3.) cf. Maintenance Manual (XPJ-1641SR:Rev.00-3.8.2./XPJ-1682SR:Rev.00-3.8.2.) Paper Guide R Manual Release of Carriage Lock Preparation: [1] Remove side cover R ・ Phillips Screwdriver No.2 [2] Push carriage lock in the arrow direction. Screws: ・...
  • Page 134 To Table of Contents 12. Engineer Maintenance 12.2. Electric Wiring Diagram[Board] (1/2) ◆ XPJ-1641SR ◆ XPJ-1682SR Panel Unit MAIN Board CR Board Panel Unit MAIN Board CR Board DG-49289 DG-49289 Power Board Power Board DG-46873 DG-46873 DG-49562 DG-49562 HEATER CONT HEATER CONT Board Board...
  • Page 135 To Table of Contents 12. Engineer Maintenance 12.2. Electric Wiring Diagram[Board] (2/2) 12.3. Electric Wiring Diagram[FFC] (1/2) ◆ XPJ-1641SR, XPJ-1682SR ◆ XPJ-1641SR, XPJ-1682SR ◇ Panel Unit [NEW] ◇ Head FFC DG-49289 :Panel Unit Assy DG-41072 :Head FFC (D) ・ REV label : [OTV******] ・...
  • Page 136 To Table of Contents 12. Engineer Maintenance 12.3. Electric Wiring Diagram[FFC] (2/2) ◆ XPJ-1641SR ◆ XPJ-1682SR CR-FFC (x5) Head-FFC (x4) CR-FFC (x7) Head-FFC (x4) MAIN Board CR Board プリントヘッド MAIN Board CR Board Print Head 1 DG-41072 DG-41072 DG-41072 Print Head 2 DG-49305 DG-49268 Head-FFC (x4)
  • Page 137 To Table of Contents 12. Engineer Maintenance 12.4. Lifetime replacement parts (1/1) 12.5. Periodic replacement parts (1/1) The parts listed below should be replaced when the message to replace the part The parts listed below should be replaced at the periodic maintenance (once a year). appears on the front panel.
  • Page 138 To Table of Contents 12. Engineer Maintenance 12.6. Self-Diagnosis Function Mode (1/7) cf. Maintenance Manual (XPJ-1641SR:Rev.00-5.2.8./XPJ-1682SR:Rev.00-5.2.8.) cf. Maintenance Manual (XPJ-1641SR:Rev.00-5.4./XPJ-1682SR:Rev.00-5.4.) Startup to Self diagnosis mode Check.1: Platen Adjustment Startup Before performing the mechanical adjustment on the Check 1: Adj. Platen platen, use this menu to set the pre heater Step.1: While tapping ・...
  • Page 139 To Table of Contents 12. Engineer Maintenance 12.6. Self-Diagnosis Function Mode (2/7) cf. Maintenance Manual (XPJ-1641SR:Rev.00-5.6./XPJ-1682SR:Rev.00-5.6.) cf. Maintenance Manual (XPJ-1641SR:Rev.00-5.8.) Check.3: Ink Charge Check.5: Cleaning (XPJ-1641SR) Check 3: Ink Charge Check 5: Cleaning Setting values Setting values Ink Charge 1: Normal Ink Charge 2: Little Time 1: Short Time 2: Normal...
  • Page 140 To Table of Contents 12. Engineer Maintenance 12.6. Self-Diagnosis Function Mode (3/7) cf. Maintenance Manual (XPJ-1641SR:Rev.00-5.9./XPJ-1682SR:Rev.00-5.9.) cf. Maintenance Manual (XPJ-1641SR:Rev.00-5.10.2./XPJ-1682SR:Rev.00-5.10.2.) Check.6: Test Print Check.7.1: Parameter- Initialization Adjustment Check 6: Print Param 1: Init. Adjust Setting values Submenus Print 1: Adjust ALL Print 2: Parameter ALL Init.
  • Page 141 To Table of Contents 12. Engineer Maintenance 12.6. Self-Diagnosis Function Mode (4/7) cf. Maintenance Manual (XPJ-1641SR:Rev.00-5.10.5.) cf. Maintenance Manual (XPJ-1682SR:Rev.00-5.10.5.) Check.7.2: Parameter- Initialization Counter (XPJ-1641SR) Check.7.2: Parameter- Initialization Counter (XPJ-1682SR) Param 2: Init. Counter Param 2: Init. Counter Submenus Submenus Init.
  • Page 142 To Table of Contents 12. Engineer Maintenance 12.6. Self-Diagnosis Function Mode (5/7) cf. Maintenance Manual (XPJ-1641SR:Rev.00-5.10.6.) cf. Maintenance Manual (XPJ-1682SR:Rev.00-5.10.6.) Check.7.3: Parameter- Parameter Update(XPJ-1641SR) Check.7.3: Parameter- Parameter Update(XPJ-1682SR) Param 3: Update Param 3: Update Submenus Submenus Update 1: Rear/Edge Update 2: Uni/Bi Low Update 1: Rear/Edge Update 2: Uni/Bi Low Update 3: Uni/Bi Mid...
  • Page 143 To Table of Contents 12. Engineer Maintenance 12.6. Self-Diagnosis Function Mode (6/7) cf. Maintenance Manual (XPJ-1641SR:Rev.00-5.11./XPJ-1682SR:Rev.00-5.11.) cf. Maintenance Manual (XPJ-1641SR:Rev.00-5.13./XPJ-1682SR:Rev.00-5.13.) Check.8: Servo Check.10: Paper Feed Setting values Check 8: Servo Check10: PaperFeed Feed: ー/+ Cut: Enter Submenus Servo 1: 320cps CW Servo 2: 320cps CCW cf.
  • Page 144 To Table of Contents 12. Engineer Maintenance 12.6. Self-Diagnosis Function Mode (7/7) cf. Maintenance Manual (XPJ-1641SR:Rev.00-5.16./XPJ-1682SR:Rev.00-5.16.) Check.13: Speed Mode Check13: SpeedMode Submenus SpeedMode1: Normal SpeedMode1: Low cf. Maintenance Manual (XPJ-1641SR:Rev.00-5.10.17.) Check.14: Head Replace (XPJ-1641SR) Setting values Check14: HeadReplace ID-1/3: 17E7**** cf.
  • Page 145 To Table of Contents 13. Maintenance Parts 13.1. Print Head (1/1) VJ-1624X vs XPJ-1641SR VJ-1638X vs XPJ-1682SR Item ValueJet (VJ-1624X) XpertJet (XPJ-1641SR) Item ValueJet (VJ-1638X) XpertJet (XPJ-1682SR) DG-43988 DG-49580<NEW> DG-43345 DG-49581<NEW> Print Head Print Head IA5540 Head Assy IA5540 Head Assy(MS41) Print Head Assy Print Head Assy(MS41) Dumper...
  • Page 146 To Table of Contents 13. Maintenance Parts 13.2.Board (1/2) VJ-1624X vs XPJ-1641SR VJ-1638X vs XPJ-1682SR Item ValueJet (VJ-1624X) XpertJet (XPJ-1641SR) Item ValueJet (VJ-1638X) XpertJet (XPJ-1682SR) DG-42958 DG-49303<NEW> DG-44059 DG-49260<NEW> MAIN Board MAIN Board MAIN Board Assy Main Board Assy MAIN Board (2638) Assy Main Board Assy [FST******] [OTT******]...
  • Page 147 To Table of Contents 13. Maintenance Parts 13.2.Board (2/2) VJ-1624X vs XPJ-1641SR VJ-1638X vs XPJ-1682SR Item ValueJet (VJ-1624X) XpertJet (XPJ-1641SR) Item ValueJet (VJ-1638X) XpertJet (XPJ-1682SR) DF-43968 DG-49577<NEW> DF-43968 DG-49577<NEW> Card Holder Board Card Holder Board Ink ID Board Assy Card Holder board Assy Ink ID Board Assy Card Holder board Assy [GTX******]...
  • Page 148 To Table of Contents 13. Maintenance Parts 13.3.FFC (1/1) VJ-1624X vs XPJ-1641SR VJ-1638X vs XPJ-1682SR Item ValueJet (VJ-1624X) XpertJet (XPJ-1641SR) Item ValueJet (VJ-1638X) XpertJet (XPJ-1682SR) DG-42992 DG-49305<NEW> DG-43313 DG-49268<NEW> CR-FFC CR-FFC CR_FFCAssy CR-FFC_Assy CR-FFC_Assy CR-FFC_Assy Length: 3,690mm Length: 3,390mm Length : 3,570mm Length: 3,420mm Pin number : 31 Pin number : 31...
  • Page 149 To Table of Contents 13. Maintenance Parts 13.4.Motor (1/1) VJ-1624X vs XPJ-1641SR VJ-1638X vs XPJ-1682SR Item ValueJet (VJ-1624X) XpertJet (XPJ-1641SR) Item ValueJet (VJ-1638X) XpertJet (XPJ-1682SR) DG-43182 DG-42456 CR Motor CR Motor CR Motor (Direct Pulley) Assy CR Motor(Nidec)Assy PF Motor DF-49020 PF Motor DF-49020...
  • Page 150 To Table of Contents 13. Maintenance Parts 13.5. Periodic Maintenance Kit (1/1) VJ-1624X vs XPJ-1641SR VJ-1638X vs XPJ-1682SR Item ValueJet (VJ-1624X) XpertJet (XPJ-1641SR) Item ValueJet (VJ-1638X) XpertJet (XPJ-1682SR) DG-41555 DG-49312<NEW> DG-44062 DG-49299<NEW> Periodic Periodic Maintenance Kit Maintenance Kit Vj1614 Periodic Maintenance XPJ-1641SR Periodic VJ2638 Regular Maintenance XPJ-1682SR Periodic...

This manual is also suitable for:

Xpertjet xpj-1682sr

Table of Contents

Save PDF