GFA TS 981 Installation Instructions Manual
  1. Manuals
  2. Brands
  3. GFA Manuals
  4. Control Panel
  5. TS 981
  6. Installation instructions manual

GFA TS 981 Installation Instructions Manual

Door control, control panel with traffic management
Hide thumbs Also See for TS 981:
Table of Contents

Advertisement

Quick Links

Installation instructions
Door control
TS 981
Control panel with traffic management
Version: 51171314
-en-
Version: t / 07.2019

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the TS 981 and is the answer not in the manual?

Questions and answers

Related Manuals for GFA TS 981

Summary of Contents for GFA TS 981

  • Page 1 Installation instructions Door control TS 981 Control panel with traffic management Version: 51171314 -en- Version: t / 07.2019...

  • Page 2: Table Of Contents

    OPERATING INSTRUCTIONS Page SAFETY DIRECTIONS ....................4 INSTALLATION ADVICE ....................6 INSTALLATION OVERVIEW ..................7 ENCLOSURE INSTALLATION ..................8 CONNECTING THE CONTROL AND THE ELEKTROMATEN ........8 ® MAINS SUPPLY ......................9 MOTOR CONNECTION (internal wiring) ..............10 PHASE ROTATION ......................10 RAPID ADJUSTMENT OF THE LIMITS ................11 HARDWARE OVERVIEW ....................12 WIRING DIAGRAM ......................14 CONTROL PROGRAMMING ..................18...
  • Page 3 Page FUNCTION DESCRIPTION ...................31 Emergency stop X3 ......................31 Internal push button / Three push button / Key switch X5 / X15 ........31 Automatic closing ......................31 Reaction of automatic closing to photo cell / light curtain ..........31 Through / Reflective photo cell X6 / X16 or Light curtain X6 ..........32 Ceiling pull switch / Radio control X7 / X17 ..............34 Key switch –...

  • Page 4: Safety Directions

    SAFETY DIRECTIONS Specified use The door control is intended for a power-operated door with a drive unit (GfA limit switch systems). The safe operation is only guaranteed with specified normal use. The drive unit is to be protected from rain, moisture and aggressive ambient conditions. No liability for damage caused by other applications or non-observance of the information in the manual.
  • Page 5 SAFETY DIRECTIONS Explanation of warnings These operating instructions contain directions which are important for using the ELEKTRO- MATEN appropriately and safely. ® The individual directions have the following meaning: DANGER This indicates danger to the life and health of the user if the appropriate precautions are not taken.

  • Page 6: Installation Advice

    INSTALLATION ADVICE After the ELEKTROMATEN is fitted we recommend the following procedure to rapidly reach ® a fully functioning door. • Installation Enclosure installation page 8 • Installation Wiring the Drive to the Control page 8 • Check Mains supply page 9 •...

  • Page 7: Installation Overview

    INSTALLATION OVERVIEW Important! Using the connection cable out side the building is not permitted. Connection cable ELEKTROMAT ® Motor and DES ( electronic limit) Spiral cable for Safety edge system Mains supply Photo-beam Pull switch Three push button Key switch (latching) interrupt automatic closing Emergency stop Key switch (latching)

  • Page 8: Enclosure Installation

    Motor plug to control unit - Wire-No. Excution: Phase W Phase V Phase U Neutral (N) Earth Limit plug-in to control panel TS 981 (DES) - Wire-No. Excution: Safety chain 24 V DC RS485 B RS485 A Safety chain 8 V DC Page 8...

  • Page 9: Mains Supply

    MAINS SUPPLY DANGER! To the life and health through electric shock. If a GfA frequency drive FI is installed, it must be used a class B earth-leakage circuit breaker in the mains supply. Other switches can fail and switching unintentionally.

  • Page 10: Motor Connection (Internal Wiring)

    MOTOR CONNECTION (internal wiring) Three-phase 3 x 400 V AC, N, PE Three-phase 3 x 230 V AC, PE Star connection Delta connection Important note! For 3 x 400 V AC PE no neutral, the bra- ke rectifier must be connected between terminal V and star- point terminal.

  • Page 11: Rapid Adjustment Of The Limits

    RAPID ADJUSTMENT OF THE LIMITS Supply cables insert / switch on When using a light curtain with OSE signal output (connection to terminal X2), please note Menu item 0.3 first. 1. Check output rotating direction 2. Move to OPEN final limit position 3.

  • Page 12: Hardware Overview

    HARDWARE OVERVIEW MMC/SD MMC / SD TS 981 F1 = 1,6A t 20.1 20.2 20.3 21.1 21.2 21.3 3.1 3.2 5.1 5.2 5.3 5.4 24V GND 6.1 6.2 7.1 7.2 8.1 8.2 24V GND 11.1 11.2 12.1 12.2 13.1 13.1 13.1 13.2 13.3 13.4 13.5 13.6 15.1 15.2 15.3 15.4 24V GND 16.1 16.2 17.1 17.2...
  • Page 13 (5x) The UBS system is a simple plug-in connection technology from GfA. The control devices are connected to the control by a commercially available patch cable and detected automatically. The UBS devices function in the same way as wired control devices.

  • Page 14: Wiring Diagram

    WIRING DIAGRAM Transmitter Receiver Light curtain Bridge N L1 L1 fused via F1 = 1,6 At plug-in bridge Normallyclosed contact 1k2 Bridge pass or / slack wire switch contact spiral or crash de- end-of-line cable tector plug-in bridge resistor 1k2 Terminal box Bridge Normallyopen contact 8k2...
  • Page 15 WIRING DIAGRAM outside inside Transmitter- Receiver Reflective photo-beam Transmitter- Receiver photo-beam inside or outside light curtain inside or outside inside for closing direction Key switch ON / OFF Key switch ON / OFF Ceiling pull switch / Intermediate stop Radio control automatic closing inside or outside external...
  • Page 16 WIRING DIAGRAM Input for external entrapment Input for external entrapment safety device 1k2 safety device 1k2 single double Input for safety edge 8k2 Input for safety edge 8k2 against entrapment against entrapment single double Transmitter - Receiver Transmitter - Receiver gr 1 gr 1 Raytector photo-beam or...
  • Page 17 WIRING DIAGRAM Transmitter - Receiver Transmitter - Receiver photo-beam single, against entrapment comply EN 12978 Receiver - Transmitter photo-beam double, against entrapment comply EN 12978 Potential free Potential free relay contact relay contact Page 17...

  • Page 18: Control Programming

    CONTROL PROGRAMMING 1. Start programming Complete programming is only possible after setting the final limit positions! 2. Select Menu item and confirm 3.a) Set and store functions 3.b) Set and store positions (DES) 4. Exit programming Page 18...

  • Page 19: Operating Mode

    CONTROL PROGRAMMING Adjustment Memorise Choose program and confirm Operating mode 0. 1 Hold-to-run OPEN Press Door function Hold-to-run CLOSE selector Self-hold OPEN Hold-to-run CLOSE Self-hold OPEN Self-hold CLOSE Self-hold OPEN, CLOSE (X5/X15) release for external push- button function only hold-to-run close Hold-to-run OPEN Hold-to-run CLOSE with active safety edge...

  • Page 20: Functions

    CONTROL PROGRAMMING Adjustment Memorise Choose program and confirm Functions 2. 1 Safety edge function in Press Safety edge is activated Pre - limit area selector Safety edge is deactivated Safety edge is activated + automatic ground adjustment Active safety edge + re-open Overrun correction Press...

  • Page 21: Safety Functions

    CONTROL PROGRAMMING Adjustment Memorise Choose program and confirm Functions Function Relay 1 Press only available with selector Menu item 1.7 Switch contact impulse: 1s Function Relay 2 only available with Switch contact continuous Menu item 1.8 Switch contact impulse: 1s by open - commands Extended switch contact similar NES Light curtain testing at final Open position...
  • Page 22 CONTROL PROGRAMMING Memorise Adjustment Chose program and confirm Safety functions Photo beam interrupt Press function selector Function: Door safety Slake rope / Pass door Press selector switch Crash detector via NC Contact Crash detector via NO Contact R WA s m o k e d r a i n i n g – Move to RWA position, up to a Press STOP-...

  • Page 23: Settings Only For Elektromaten ® With Direct / Frequency Converter Di/Fi

    CONTROL PROGRAMMING Adjustment Memorise Choose program and confirm Settings only for ELEKTROMATEN with direct / frequency converter DI/FI ® Press OPEN output speed Output speed rpm 4. 1 selector CLOSE output speed Press Output speed rpm selector When a safety device is triggered, the door moves at reduced speed.

  • Page 24: Extended Door Functions

    CONTROL PROGRAMMING Adjustment Choose program and Memorise confirm Extended door functions 6. 1 Traffic light management Press selection selector One-way traffic Attention! Menu item 2.9 Two-way traffic - priority OFF .2 and .3 not applicable Two-way traffic - priority inside Two-way traffic - priority outside Extended green light Press...

  • Page 25: Maintenance Cycle Counter

    CONTROL PROGRAMMING Adjustment Memorise Chose program and confirm Maintenance cycle counter Counter adjustment 01-99 correspond from 1.000 up to Press 99.000 Count down cycles selector Reac tion when D i s p l ay a p p e a r s „ C S“ a n d a d j u s te d Press reaching 0 number of cycles...

  • Page 26: Reset

    RESET Chose program and Memorise Adjustment confirm R E S E T e xc e p t c y c l e - Reset Press STOP- and Program change button counter SOFTWARE Adjustment Loading Chose program and confirm Software loading Press STOP- Select required software version from S-D card button...

  • Page 27: Safety Devices

    Contact interrupted: Door will stop immediately out of the movement. Contact closed: Switches the door function into Hold-to-run Mode. (If a GfA frequency inverter drive would be in use, the function changes to very slow speed). A reset is available and made when pushing the built-in STOP-button for a minimum of three seconds.

  • Page 28: Installation Of The Spiral Cable

    SAFETY DEVICES Optical safety edge system The input is meant for an infrared safety beam sensor with transmitter and receiver in a rubber profile. By pressing the rubber profile, the light beam is interrupted. The F2.9 fault indication appears upon activation or a faulty safety edge system. Light curtain The light curtain detects people and obstacles without contact.

  • Page 29: Function Of The Safety Edge System

    SAFETY DEVICES Function of the safety edge system With Menu item 2.1 the function of the safety edge system can be chosen. Function Reaction following the activation Active safety edge Stop De-activated safety edge No reaction, door moves until final limit close only for folding doors Active safety edge+ Stops and automatically re-adjusts the final limit with the...

  • Page 30: Pass Door / Slack Rope Switch Input X2

    SAFETY DEVICES Pass door / slack rope switch input The pass door switch Entrysense features a protective function complying with safety category 2 under EN 954-1. The electrical contact is monitored by the control panel that outputs fault F1.7 when it malfunctions. The electronic pass door switch Entrysense: Function and test The pass door switch Entrysense is fitted with two reed contacts that are switched by a permanent magnet.

  • Page 31: Function Description

    FUNCTION DESCRIPTION Emergency stop Connection of an emergency stop control device as per EN 13850 or an evaluation unit for an anti-trap safety device. The F1.4 fault indication appears upon activation. Important note! Frequency inverter drive unit: The emergency stop switches the supply off. The door control can only be operated again 30 seconds after unlocking the emergency stop.

  • Page 32: Through / Reflective Photo Cell X6 / X16 Or Light Curtain X6

    FUNCTION DESCRIPTION X6 / X16 Through / Reflective photo cell or Light curtain Photo cell X6 / X16 A photo cell is used for presence detection. It is only active in door operating mode „.3“ and „.4“, in the OPEN limit position or during the closing operation. If the photo cell is interrupted, fault indication F2.1 appears.
  • Page 33 FUNCTION DESCRIPTION Reaction of automatic closing to photo cell / light curtain: Menu item 2.4: Function Reaction of automatic closing to photo cell / light curtain „.0“ No function „.1“ Stopping automatic The door closes 3 seconds after the photo cell is re-made closing „.2“...

  • Page 34: Ceiling Pull Switch / Radio Control X7 / X17

    FUNCTION DESCRIPTION X7 / X17 Ceiling pull switch / Radio control It is possible to connect a ceiling pull switch or a radio receiver. The radio receiver's switching contact must be potential free. Menu item 2.6: Several types of commands can be adjusted. With each command (impulse) the shutter operates in the following sequences.

  • Page 35: Key Switch (Latching) Interrupt Automatic Closing X11

    , RWA-function activated. Light indicator for traffic control TS 981 control have a complete one-way and two-way traffic light management integrated. Two pairs of red/green light indicators may be connected on terminal X13. Supply voltage for these light indicators is selectable and could be provided from external or directly from internal terminals X1 1.8 / 1.9.
  • Page 36 FUNCTION DESCRIPTION Menu item 6.1 Traffic light management The integrated traffic light management of TS 981 supplies two traffic modes One-Way Two-Way One-Way mode: This could be selected if the shutter width delivers enough space for two cars driving through the door. The lights indicating only when the shutter is fully OPEN.

  • Page 37: Safety Against Entrampment X18

    2 seconds. These inputs affect the OPEN and CLOSE operation of the door. If safety devices would be activated the shutter stops. The TS 981 works with four several evaluating principles. Principle To be used NC contact 1k2 with out testing...

  • Page 38: Overrun Correction

    FUNCTION DESCRIPTION Overrun correction The stopping position of the door can be influenced by various factors e.g. temperature, cable extension etc. To always have the same door stopping position the overrun correction can be activated. Using Menu item 2.2 the overrun correction can be switched ON or OFF. Important! Great variations of temperature during a time when the door is not in use, could cause a position variation of about 1 cm.

  • Page 39: Air Look Slf

    AIR look SLF Air-lock management could be realised by means an easy electrical cable connection between two shutters with TS 981. The required module with cable should be connected into SLF plug-in. This module would be delivered complete within a manual.

  • Page 40: Software Update

    FUNCTION DESCRIPTION Software Update For software updates TS 981 have a MMC/SD card slot available. With this function the software can be updated respectively in external places saved. For that purpose the new program can be taken from a PC with special card reader function for GfA cards, following the card could be guided into the control panel existing slot.

  • Page 41: Operating Status Display

    OPERATING STATUS DISPLAY The control TS 981 can display up to three different status conditions one after another. Each status is displayed with a letter and a number. The letter and the number are flashing alternately, thereby the control differentiates between a FAULT = F and a command = E.
  • Page 42 OPERATING STATUS DISPLAY Report Description Measure to solve the problem Safety edge 8k2 defect Check safety edge and connecting cable are not F. 2.5 broken Safety edge 1k2 activated Check safety edge and connecting cable are not broken Safety edge 1k2 defect Check safety edge and connecting cable do not have a short circuit Safety edge 1k2 pneumatic...
  • Page 43 OPERATING STATUS DISPLAY Report Description Measure to solve the problem ROM - Fault Fault acknowledgement: open and close the pass F. 5. 1 door switch or switch OFF and ON the main switch or disconnect and reconnect the mains plug. Internal fault report Fault acknowledgement: open and close the pass door switch or switch OFF and ON the main switch or...
  • Page 44 OPERATING STATUS DISPLAY Report Description Measure to solve the problem Closing rpm over speeded Fault acknowledgement: switch OFF/ON on the mains 6. 1 at DI / FI or disconnect and reconnect the mains plug and if the fault reappears replace the frequency inverter. Internal FI communication fault Fault acknowledgement: switch OFF/ON on the mains at FI...
  • Page 45 OPERATING STATUS DISPLAY Report Status Programming option is blocked flashing Function for changing the rotating direction is activated, only possible during initial operation Change of rotating direction has been carried out, only possible during initial operation Teach in OPEN final limit position flashing Teach in CLOSE final limit position flashing...

  • Page 46: Technical Data

    Normal bulb 230V shock resistant max. 40 W Temperature Working: -10 °C..+50 °C Storage: +0 °C..+50 °C Humidity: To 93 % not condensing Vibration: Vibration free mounting, e.g. on flat built wall Protection class IP 54 (CEE Plug), IP 65 available www.gfa-elektromaten.de Page 46...

  • Page 47: Lifetime / Doorcykles

    LIFETIME / DOORCYKLES The GfA control panels working with electro mechanical contactor boards. Contactor boards having generally a limited life time; this depends on the switched power of ELEKTROMATEN in use and the amount of switching cycles. Therefore we recommend ®...

  • Page 48: Declaration Of Incorporation

    RoHS Directive 2011/65/EU We, the The following requirements from Appendix I of GfA ELEKTROMATEN GmbH & Co. KG the Machinery Directive 2006/42/EC are met: declare under our sole responsibility that the 1.1.2, 1.1.3, 1.1.5, 1.2.1, 1.2.2, 1.2.3, 1.2.4.2, following product complies with the above 1.2.5, 1.2.6, 1.3.1, 1.3.2, 1.3.3, 1.3.4, 1.3.9,...

  • Page 49: Function Overview

    FUNCTION OVERVIEW • Control panel for ELEKTROMATEN up to. 3 kW at 400 V / 3~ with electronic limit DES ® designed for only low-level adjustment • 7- Segment led display showing - Programming the control panel - Displays Command - / Info- / Fault •...
  • Page 50 Page 50...
  • Page 51 Page 51...

Table of Contents

Save PDF