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Summary of Contents for Teagle Tomahawk 8080S
- Page 1 8080 & 9090 Range Instruction Book & Parts List Issue 07/06 8080 From Serial Number 3801 9090 From Serial Number 1701...
- Page 2 SAFETY FIRST! 1. READ THE INSTRUCTION BOOK THOROUGHLY 6. SECURE THE PTO GUARD BY MEANS OF before attempting to operate or carry out any CHECK CHAINS to suitable points on the tractor maintenance on the machine. If you do not and machine to prevent the outer plastic shield from understand any part of this manual, ask your dealer rotating.
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Page 3: Table Of Contents
INDEX INSTURCTIONS Page Specifications Explanation of pictograms Safety Left and right hand Use of the Tomahawk Use on the public highway Preparation of the Tractor Fitting the machine onto the tractor Operation Maintenance Optional extras Disposal FAULT FINDING CHART – Part 1 Part 2 PARTS LISTS... -
Page 4: Specifications
SPECIFICATIONS Sloping Swivel Swivel Giraffe Twin chute Specifications Right hand chute Chute Chute 8080 9090 8080S 9090S 8080SC 9090SC 8080TC 9090TC Model Number of crossbeaters 1.55 m 1.55m 1.55 m 1.55 m Chamber width 1.55 m 1.60 m 2.38 m 2.45 m 1.55 m 1.60 m... - Page 5 Please read instruction book Blockage removal tool before using the machine. Tighten wheel nuts to setting in operators handbook Allow rotor to stop before removing blockage with tool provided Beware crushing hazard, keep clear Do not allow any one to ride on machine Maximum hydraulic circuit pressure High rotor speed Standard chute ram selected...
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Page 6: Safety
9 Do not allow persons or animals to stand in front of Suitable lighting kits are available from your local the outlet chutes whilst the machine is running. supplier or may be obtained by contacting Teagle Machinery. 10 Do not operate the tailgate if any person or animal is... -
Page 7: Fitting The Machine Onto The Tractor
speeds of up to 30 rpm may be used to improve the required gear has been properly selected. If operated in feed rate. neutral, material will enter the rotor housing. Make sure all material is removed before restarting the rotor. The hydraulic valve block requires a double acting spool valve or a single acting valve with an unrestricted return. - Page 8 SINGLE BEATER OPERATING INSTRUCTIONS Make sure that the bale is not forced against the The bale restraint above the crossbeater should not crossbeater(s) as this may cause problems when need adjusting for different bale types. When loading, starting the machine. Before removing the strings, place the top cover can be folded towards the front of the the posts in the sockets on the tailgate and put the chain machine.
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Page 9: Maintenance
that there is no fault or blockage. Refer to 'Maintenance' for the correct clutch setting. DANGER the slip clutch may be hot. Care should be taken when removing it from either the machine or tractor. MAINTENANCE BLADES When carrying out maintenance work on the blades enter the bale chamber by the tailgate. - Page 10 (s) either remove the blades or wrap the crossbeater(s) To replace the shear bolt, open the hinged left hand in old carpet or hessian sacking. drive guard to gain access to the shear sprocket. Grease the sprocket hub before replacing the shear bolt. It is not necessary to remove the crossbeater(s) to One Grade 10.9 M8 x 50 bolt should be fitted.
- Page 11 CABLES the clutch as necessary using the eight spring loaded To adjust the standard cable operating the spools, undo clamp bolts. the two socket head cap screws securing the clamp plate to the valve. Undo the lock nut on the end of the WHEEL REPLACEMENT If it is necessary to remove a wheel, place a jack cable and rotate the adapter tube until the spool...
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Page 12: Optional Extras
Pivoting drawbar pivots (2 nipples) A 7.5 amp blade type fuse is fitted in the supply lead of Chute ram pivots (2 nipples) the control box. If the connector provided on the Ring hitch supply lead is not to be used, it is essential that the 7.5 Oil Crossbeater &... - Page 13 TOMAHAWK FAULT FINDING CHART – PART 1 Symptom Fault Possible Solutions Bale fed too quickly into crossbeater(s). Reduce bed chain speed. High power Consumption. Rotor won't Bale jammed hard against crossbeater(s). Reverse bed chain. start Material in rotor housing jamming Rotor Reverse rotor to clear blockage.
- Page 14 TOMAHAWK FAULT FINDING CHART – PART 2 Symptom Fault Possible Solutions Shear bolt fails Bolt bushes worn or damaged. Replace with new bushes. repeatedly. Tailgate raised too high forcing bale into Lower to tailgate allow material in bale chamber to crossbeater(s).
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Page 15: Tailgate Ram
TAILGATE RAM Closed centres 571, Open centres 971, Stroke 400 Description Part No. Description Part No. Piston DC1381 Ram assembly CYL1065 Restrictor 1.3mm HYD1744 Seal kit (items 1,9,10,12 & 13) HYD4812 Locknut M20 FAS2336 Seal HYD4422 Wiper seal HYD4517 10 "O" ring HYD4007 Wiper seal housing CYL1004... -
Page 16: Drawbars
Bolt M20 x 70 FAS9734P Washer M20 FAS2347P Locknut M20 FAS2336 DECALS Description Part No. Qty Description Part No. Teagle DL1021 Do not permit riders DL1036 "Please read the instruction book" DL1006 Tighten wheel nuts DL1209 Bed chain speed indicator DL1081 Crushed body... -
Page 17: Chassis
CHASSIS Ref Description 8080 9090 Associated Components Part No. 8080 9090 Chassis SC3691 SC3802 Setscrew M12 x 25 FAS2677P Locknut M12 FAS2334 Outer lower panel SC3613 SC3805 Setscrew M10 x 25 FAS2654P Cup square bolt M10 x 20 FAS9261P Washer M10 FAS2344P Locknut M10 FAS2333... -
Page 18: Front Housing & Rotor
FRONT HOUSING & ROTOR Description 8080/9090 Associated Components Part No. Rotor c\w paddles items 1 & 2 SC4501 Paddle SC4503 Setscrew M12 x 30 FAS2678P Setscrew M12 x 35 FAS2679P Locknut M12 FAS2334 Rotor SC4502 Setscrew M14 x 45 FAS2696P Washer 75 x 15 x 10 FAS4805P Front housing... -
Page 19: Wheel Equipment
Ref Description 8080/9090 Associated Components Part No. 10 Gear change handle SC3970 R Clip 2.5mm FAS6002 11 Lower access panel SC4052 Cup square bolt M8 x 20 FAS9241P Plain washer M8 FAS2343P Locknut M8 FAS2332 12 Blockage removal tool SC1247 13 Strap re-useable FAS9001 14 Hose carrier (Pivoting) - Page 20 RIGHT HAND CHUTE & HOUSING Description Part No. Associated Components Part No. Standard chute kit complete SC3962 Deflector strip SC3179 Cup square bolt M8 x 20 FAS9241P Washer M8 FAS2343P Locknut M8 FAS2332 Deflector SC3102 Bolt M12 x 55 FAS9683P Washer M12 FAS2345P Locknut M12...
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Page 21: Horizontal Flange Giraffe Chute & Housing
HORIZONTAL FLANGE GIRAFFE CHUTE & HOUSING Ref Description Part No. Q’ty Associated Components Part No. Q’ty Kit complete SC3903 Hose clamp ¼ " HYD1960 Inspection plate SC3909 Washer M8 FAS2343P Locknut M8 FAS2332 Housing top - giraffe SC3908 Setscrew M12 x 25 FAS2677P Plain Washer M12 FAS2345P... -
Page 22: Sloping Flange Giraffe Chute & Housing
SLOPING FLANGE GIRAFFE CHUTE & HOUSING Ref Description Part No. Associated Components Part No. Kit complete SC4050 End deflector SC4044 Setscrew M12 x 35 FAS2679P Washer M12 FAS2345P Locknut M12 FAS2334 Top link SC4047 Bolt M12 x 50 FAS9682P Bolt M12 x 55 FAS2683P Washer M12 FAS2345P... - Page 23 Description Part No. Associated Components Part No. Lower deflector SC4042 Setscrew M12 x 35 FAS2679P Bolt M12 x 45 FAS9681P Washer M12 FAS2345P Locknut M12 FAS2334 Swivel chute base SC4041 Inclined chute ram CYL1084 Pivot bush - Deflector SC3297 Bolt M12 x 80 FAS9688P Pivot bush - Ram body SC4048...
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Page 24: Twin Chute Housing
TWIN CHUTE HOUSING Description T8080/T9090 Qty Associated Components Part No. Kit complete SC4025 Housing top SC4026 Setscrew M12 x 25 FAS2677P 4 Setscrew M12 x 30 FAS2678P 4 Plain Washer M12 FAS2345P 14 Locknut M12 FAS2334 Setscrew M10 x 25 FAS2654P 2 Plain washer M10 FAS2344P 4... -
Page 25: Floor Assembly
FLOOR ASSEMBLY Description 8080 9090 Associated Components Part No. 8080 9090 Sprocket - 38 tooth SC3156 Key 10 x 8 x 40 FAS8120 Sprocket spacer SC3191 SC3191 Bearing BRG1305 BRG1305 Setscrew M12 x 35 FAS2679P Locknut M12 FAS2334 Grease nipple ¼” BSF BRG5004 Bearing mounting plate SC3022... -
Page 26: Wiring Diagram – Lights
Description T8080 T9090 Q’ty Associated Components Part No. 8080 9090 14 Bed chain tensioner SC3384 SC3384 Plain nut M20 FAS2306P M10 x 10 Grub Screw FAS8446 15 Tensioner mounting plate SC3383 SC3383 Cup square bolt M12 x 25 FAS9282P Cup square bolt M12 x 30 FAS9283P Plain washer M12 FAS2345P... -
Page 27: Bed Chain Drive
BED CHAIN DRIVE Description 8080 9090 Associated Components Part No. 8080 9090 Gearbox guard SC3812 Setscrew M8 x 20 FAS2627P Washer M8 FAS2343P Locknut M8 FAS2332 Retaining disc SC3226 SC3226 Bed chain speed indicator SC3227 SC3227 Plain washer M8 FAS2343P Plain washer 12 FAS2345P Disc Spring... -
Page 28: Single Crossbeater & Drive
SINGLE CROSSBEATER & DRIVE Ref. Description Part No. Associated Components Part No. Top cover retainer SC3693 Setscrew M8 x 20 FAS2627P Locknut M8 FAS2332 Top cover mount RH SC3689 Setscrew M12 x 25 FAS2677P Washer M12 FAS2345P Locknut M12 FAS2334 Mid body panel RH SC3749 Setscrew M12 x 25... - Page 29 Ref. Description Part No. Associated Component Part No. 10 Top cover handle SC3696 Setscrew M8 x 20 FAS2627P Locknut M8 FAS2332 11 Bale restraint mount LH SC3688 Setscrew M12 x 25 FAS2677P Washer M12 FAS2345P Locknut M12 FAS2334 12 Blade - bent SC3850 Setscrew M8 x 20 FAS2627P...
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Page 30: Twin Crossbeater & Drive
TWIN CROSSBEATER & DRIVE Ref. Description Part No. Associated Components Part No. Top cover handle SC3696 Setscrew M8 x 20 FAS2627 Locknut M8 FAS2332 Bush 1 ” x 1 ” x 1” BRG2412 Bale restraint SC3131 Setscrew M10 x 35 FAS2656P Washer 45 x 10 x 5 FAS2412P... - Page 31 Description Part No. Associated Components Part No. 13 Clamp silage plate SC3839 Upper beater complete Items 14 & 16 SC3401 14 Ripper plate LH SC3342 Setscrew M10 x 25 FAS2654P Ripper plate RH SC3343 Setscrew M10 x 30 FAS2655P Locknut M10 FAS2333 15 Blade - straight SC1100...
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Page 32: Body
BODY Description 8080 9090 Associated Components Part No. 8080 9090 Tailgate SC3661 SC3661 Pivot pin SC3615 Spring tension pin 8 x 40 FAS4131 Tailgate post SC3068 SC3068 Headed pin FAS6267P R pin 3mm FAS6003 Chain SC3192 SC3192 Setscrew M10 x 20 FAS2652P Locknut M10 FAS2333... - Page 33 Description 8080 9090 Associated Components Part No. 8080 9090 Rear body panel LH SC3164 SC3815 Cup square bolt M12 x 25 FAS9282P Washer M12 FAS2345P Locknut M12 FAS2334 Bolt M16 x 90 HT (8.8) FAS9713P Washer M16 FAS2346P Locknut M16 FAS2335 Post bracket 1 SC3611...
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Page 34: Hydraulic Hoses
HYDRAULIC HOSES... - Page 35 Description Right Hand Swivel Twin Associated Components Part No. Qty A Valve supply hose HYD2228 HYD2228 HYD2228 Bonded seal ½ BSP HYD4204 2 Male coupling HYD1901 2 B Bed motor hose - 8080 HYD2189 HYD2189 HYD2189 Bed motor hose - 9090 HYD2117 HYD2117 HYD2117 C Chute ram hose - outer...
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Page 36: Cable Controls
CABLE CONTROLS Description TMC Black RDB Red T8080 T8080S T8080TC Valve complete items 1 to 8 HYD5060 HYD5060 Valve complete items 1 to 7 & 9 HYD5067 HYD5067 Valve complete items 1 to 7 & 10 HYD5084 HYD5084 Cable complete c/w actuator & valve HYD5073 HYD5180 adapter kit items 1, 2 &... - Page 37 Description TMC Black RDB Red T8080 T8080S T8080TC Valve c/w cables HYD5067 HYD5067 Setscrew M8 x 16 FAS2625P FAS2625P Washer M8 FAS2343P FAS2343P 10 T8080TC valve block HYD5086 HYD5086 Valve c/w cables HYD5084 HYD5084 Seal kit complete HYD5078 HYD5078 Setscrew M8 x 16 FAS2625P FAS2625P Washer M8...
- Page 38 COMER PTO SHAFT – COMBINED SLIP & OVERRUN CLUTCH Description Part No. Ref Description Part No. PTO Shaft complete 540rpm PTO8086 14 Overrun clutch body PTO2072 PTO Shaft complete 1000rpm PTO8080 15 Inner plate PTO2073 Tractor end half shaft PTO2785 16 Intermediate plate PTO2074 complete with guard 540rpm...
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Page 39: Comer Pto Shaft – Wide Angle C.v. Joint
COMER PTO SHAFT – WIDE ANGLE C.V. JOINT FOR TRAILED MACHINES Tube Description Part No. Description Part No. PTO Shaft complete 540rpm PTO1413 20 Cross journal assembly PTO2321 PTO Shaft complete 1000rpm PTO1414 21 M10 x 100mm Bolt FAS2065 M10 Locknut FAS2333 Tractor end half shaft PTO2737... -
Page 40: Lights
LIGHTS Description Part No. Associated Components Part No. 7 pin plug TS9040 Marker light bracket - RH SC3757 Cup square bolt M8 x 20 FAS9241P Washer M8 FAS2343P Locknut M8 FAS2332 Front Marker Light Complete TS9001 Lens TS9002 Bulb (12V 5W ) TS9003 Bolt M5 x 16 FAS2419P...
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