Hypertherm HT2000 Instruction Manual
  1. Manuals
  2. Brands
  3. Hypertherm Manuals
  4. Water System
  5. HT2000
  6. Instruction manual
Hypertherm HT2000 Instruction Manual

Hypertherm HT2000 Instruction Manual

Water muffler
Hide thumbs Also See for HT2000:
Table of Contents

Advertisement

Quick Links

HT2000 /
MAX200
Water
Muffler
Instruction Manual
802050 - Rev. 4

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the HT2000 and is the answer not in the manual?

Questions and answers

Related Manuals for Hypertherm HT2000

Summary of Contents for Hypertherm HT2000

  • Page 1 HT2000 / MAX200 Water Muffler Instruction Manual 802050 - Rev. 4...
  • Page 2 Tel.: (603) 643-3441 Fax: (603) 643-5352 http://www.hypertherm.com email:info@hypertherm.com © Copyright 2013 Hypertherm, Inc. All Rights Reserved Hypertherm, HyDefinition, HT, HyLife, LongLife, MAX, PAC and Powermax are trademarks of Hypertherm, Inc., and may be registered in the United States and/or other countries...
  • Page 3 63457 Hanau-Wolfgang, Deutschland 49 6181 58 2100 Tel 49 6181 58 2134 Fax 49 6181 58 2123 (Technical Service) Hypertherm Singapore Pte Ltd No. 19 Kaki Bukit Road 2 K.B. Warehouse Complex Singapore 417847, Republic of Singapore 65 841 2489 Tel...

  • Page 4: Table Of Contents

    Specifications ............................ 1-4 SECTION 2 INSTALLATION ......................2-1 Upon Receipt ............................ 2-2 HT2000/MAX200 Water Muffler System with Hoses ..............2-2 HT2000/MAX200 Water Muffler System without Hoses ............. 2-2 Damage Claims .......................... 2-3 Installation ............................2-3 Install the Nozzle Assembly ......................2-3 Position and Connect the Pump to the Water Table ..............
  • Page 5 Figure 3-2 Assemble/Disassemble the Nozzle Assembly ............3-5 Figure 4-1 Nozzle Assembly ..................... 4-5 Figure 4-2 Water Supply Assembly ..................4-7 Figure 4-3 HT2000 Water Muffler Pump Cable - PS to WM ............. 4-8 Page ii HT2000/MAX200 Water Muffler Instruction Manual...
  • Page 6 Safety, Introduction & Specifications In this section: Safety ........................1-2 Introduction ......................1-3 Above-Water Cutting ..................1-3 Underwater Cutting ................... 1-3 System Components ..................1-3 Water Table Requirements ................1-3 Specifications ......................1-4 Page 1-1 HT2000/MAX200 Water Muffler Instruction Manual...

  • Page 7: Safety

    • Do not have on your person any combustibles such as a butane lighter or matches. • Pilot arc can cause burns. Keep the torch nozzle away from yourself and others when the switch is depressed. • Wear correct eye and body protection. Page 1-2 HT2000/MAX200 Water Muffler Instruction Manua...

  • Page 8: Safety, Introduction & Specifications

    SAFETY, INTRODUCTION & SPECIFICATIONS INTRODUCTION The HT2000/MAX200 Water Muffler is a plasma cutting torch option which greatly improves the plasma cutting system's safety and pollution control capabilities. The Water Muffler system can be used to cut both above and below water.

  • Page 9: Specifications

    Dimensions ..........19" (H) x 11" (W) x 17" (D) (includes base and pump contactor box) * Refer to the Appendix for additional pump specifications. Pump Contactor # 003017 ............. Contactor, Size 00, 120 VAC Page 1-4 HT2000/MAX200 Water Muffler Instruction Manua...

  • Page 10: Installation

    INSTALLATION Section 2 Installation In this section: Upon Receipt ......................2-2 HT2000/MAX200 Water Muffler System with Hoses ........2-2 HT2000/MAX200 Water Muffler System without Hoses ........2-2 Damage Claims ....................2-3 Installation ......................2-3 Install the Nozzle Assembly ................2-3 Position and Connect the Pump to the Water Table .........

  • Page 11: Upon Receipt

    Water supply, W-M, 380-415V, 3PH, 60 Hz (refer to page 4-6) 028308 Water supply, W-M, 600V, 3PH, 60 Hz (refer to page 4-6) 034148 Nozzle assembly, W-M, HT2000/MAX200 (refer to page 4-5) 020566 Shield, HT2000/MAX200 W-M 020618 Shield, HT2000/MAX200 W-M - 100 Amp...

  • Page 12: Damage Claims

    Damage Claims Claims for damage during shipment - If your unit was damaged during shipment, you must file a claim with the carrier. Hypertherm will furnish you with a bill of lading upon request. Call our Customer Service group at 1-800-643-0030.
  • Page 13 020611 020607 120547 020566 / Air 020423 020605 020604 120667 MAX200 020618 / Air 020423 020616 020617 120547 020566 / CO 020423 020608 020607 020415 020566 / Air 020423 020608 020607 020415 Page 2-4 HT2000/MAX200 Water Muffler Instruction Manual 1-99...

  • Page 14: Figure 2-1 Nozzle Assembly Installation

    SCREWS (#075344) (#075439) NOZZLE ASSEMBLY (#034148) MACHINE TORCH BODY (#020470) 1/4" BAND OF SILICON (Inside and SHIELD CAP outside of shield cap) (#020423) SHIELD (#020566 / #020618) Figure 2-1 Nozzle Assembly Installation Page 2-5 HT2000/MAX200 Water Muffler Instruction Manual 5-95...

  • Page 15: Position And Connect The Pump To The Water Table

    WARNING Turn all power to the HT2000 or MAX200 OFF before connecting pump to power supply! Connect the Pump to the HT2000 1. Make all electrical connections as detailed in Figure 2-3. The pump should be electrically installed by an experienced electrician in compliance with the specifications of national or international electrical codes.

  • Page 16: Figure 2-2 Suction/Filter Strainer, Optional Installation

    INSTALLATION 2. To connect pump to HT2000 with either the 50 ft (#023445) or 75 ft (#023617) cables, attach wire from pin 2 (AC Hot - black) to coil, wire from pin 4 (AC Neutral - white) to neutral, and wire from pin 3 (Ground - green) to ground.

  • Page 17: Figure 2-3 Water Muffler System Interconnection Diagram

    Heater Hypertherm Voltage Amps Label Part No. 240V (230V) 6.06 003170 380V 3.00 003029 415V 3.00 003029 480V (460V) 3.00 003029 600V (575V) 2.45 003171 Figure 2-3 Water Muffler System Interconnection Diagram Page 2-8 HT2000/MAX200 Water Muffler Instruction Manual 7-96...

  • Page 18: Connect The Pump To The Max200

    Operating the pump in reverse rotation may cause extensive damage. • Depress the green POWER ON switch to turn on the HT2000 or MAX200. • Depress the plasma start switch. As soon as the pump energizes, depress the red POWER OFF switch.

  • Page 19: Pump Discharge Hose Water Recovery Checkout

    (The arrow on the check valve indicates the direction of water flow and should point in the direction of the nozzle assembly.) Test the System 4. Perform checkout again to ensure proper water muffler opera- tion. Page 2-10 HT2000/MAX200 Water Muffler Instruction Manual 8-94...

  • Page 20: Operation & Maintenance

    Nozzle Assembly ....................3-3 Removal and Replacement Procedures ..............3-4 Remove the Nozzle Assembly from the Torch ..........3-4 Disassemble the Nozzle Assembly ..............3-5 Replace the Nozzle Assembly ................3-6 Technical Questions ....................3-6 Page 3-1 HT2000/MAX200 Water Muffler Instruction Manual...

  • Page 21: Operation

    (IHS) be used when cutting under water. If an IHS system is not used, manually position the torch as in above-water cutting. 3. Apply power to the HT2000 or MAX200 and press the green POWER ON switch. Depress the plasma start switch. A command signal is output to the pump contactor to operate the pump.

  • Page 22: Maintenance

    Pump Contactor 120VAC Control Signal If the 120VAC control signal to the pump contactor is missing, refer to Figure 2-3. Refer also to the wiring diagrams in the HT2000 Instruction Manual IM207 (P/N 802070) or the MAX200 electrical schematic provided with the MAX200 Service Manual IM-162 (P/N 801620) to locate the missing control signal.

  • Page 23: Removal And Replacement Procedures

    OPERATION & MAINTENANCE REMOVAL AND REPLACEMENT PROCEDURES WARNING Turn all power to the HT2000 or MAX200 OFF before removing or replacing water muffler! Remove the Nozzle Assembly from the Torch 1. Remove the shield and shield cap from the HT2000 or MAX200 machine torch.

  • Page 24: Disassemble The Nozzle Assembly

    2. Remove the sleeve from the body assembly (#034150) by turning the sleeve wrench counterclockwise and pulling. SLEEVE BODY WRENCH SLEEVE ASSEMBLY #034102 #034149 #034150 O-RINGS O-RINGS #044031 #044135 Figure 3-2 Assemble/Disassemble the Nozzle Assembly Page 3-5 HT2000/MAX200 Water Muffler Instruction Manual 5-95...

  • Page 25: Replace The Nozzle Assembly

    5. Replace the W-M shield and shield cap on to the torch. TECHNICAL QUESTIONS If you are unable to solve a problem after reviewing this manual and the HT2000 instruction manual (IM207) or MAX200 Instruction Manual (IM-98) as well as the associated electrical schematic: •...

  • Page 26: Standard Components

    Nozzle Assembly, W-M, HT2000/MAX200 ............4-5 Water Supply, W-M, HT2000/MAX200 ..............4-6 Water Muffler Pump Assembly ................4-7 HT2000 Water Muffler Pump Cable ............... 4-8 Pump Discharge Hose Check Valve (Optional) ............. 4-8 Page 4-1 HT2000/MAX200 Water Muffler Instruction Manual...

  • Page 27: Water Muffler System 240/480V, 3Ph, 60 Hz W/Hoses

    Water supply, W-M, MAX200 (refer to page 4-6) 034148 Nozzle Assy:200A W-M 90 Deg Ftg (refer to page 4-5) 020566 Shield, HT2000/MAX200 W-M 200A 020618 Shield, HT2000/MAX200 W-M 100A 023866 Cable: PS/W-M Cntor (1X10) Page 4-2 HT2000/MAX200 Water Muffler Instruction Manual 5-95...

  • Page 28: Water Muffler System 380-415V, 3Ph, 50 Hz W/Hoses

    Silicone lubricant 028299 Water supply, W-M, MAX200 (refer to page 4-6) 034148 Nozzle Assy:200A W-M 90 Deg Ftg (refer to page 4-5) 020566 Shield, HT2000/MAX200 W-M 200A 020618 Shield, HT2000/MAX200 W-M 100A Page 4-3 HT2000/MAX200 Water Muffler Instruction Manual 5-95...

  • Page 29: Water Muffler System 600V, 3Ph, 60 Hz W/Hoses

    Silicone lubricant 028308 Water supply, W-M, MAX200 (refer to page 4-6) 034148 Nozzle Assy:200A W-M 90 Deg Ftg (refer to page 4-5) 020566 Shield, HT2000/MAX200 W-M 200A 020618 Shield, HT2000/MAX200 W-M 100A Page 4-4 HT2000/MAX200 Water Muffler Instruction Manual 5-95...

  • Page 30: Nozzle Assembly, W-M, Ht2000/Max200

    034149 Sleeve: 200A W-M 044031 O-Ring: Buna 70 Duro 1.739X.070 034150 Nozzle Only :200A W-M 90 Deg Ftg 044135 O-Ring: Buna 70 Duro 1.925X.103 075439 Thumb screw:8-32 X 3/8 Figure 4-1 Nozzle Assembly Page 4-5 HT2000/MAX200 Water Muffler Instruction Manual...

  • Page 31: Water Supply, W-M, Ht2000/Max200

    Strain relief, 1/2 x .250-.375 003017 Contactor, size 00,120 VAC coil; 003171 Heater:003017 Cntor 2.45A -W36 034006 Contactor mounting bracket 046011 Conduit,1/2" sealtite flexible 6 " 008044 Fitting, conduit straight, 1/2 x 1/2 Page 4-6 HT2000/MAX200 Water Muffler Instruction Manual 6-96...

  • Page 32: Water Muffler Pump Assembly

    Casing cap screw 031035 Adapter cradle, 1250705 Adapter Cap Screws 031048 Backhead, 1080280 031040 Clearance shim, 9157206-7-8 031041 Casing gasket, 9155333 031042 Stationary seal element, 6960440 Rotating seal face, 6960440 * Obtain locally Page 4-7 HT2000/MAX200 Water Muffler Instruction Manual 8-94...

  • Page 33: Ht2000 Water Muffler Pump Cable

    Coil Black Water Muffler Coil AC Neut. White AC Neutral Ground Green Ground Figure 4-3 HT2000 Water Muffler Pump Cable - PS to WM PUMP DISCHARGE HOSE CHECK VALVE (OPTIONAL)* Stock Number Description Quantity 034156 Valve, check 015052 Gland, hose 3/4 NPT x #12 straight...

  • Page 34: Appendix

    APPENDIX APPENDIX In this section: Water Muffler Pumps ..................... a-2 HT2000/MAX200 Water Muffler Instruction Manual Page a-1...

This manual is also suitable for:

Max200

Table of Contents