Related Manuals for Toro ProCore 864
Summary of Contents for Toro ProCore 864
- Page 1 Form No. 3426-852 Rev B ProCore ® 864 and 1298 Aerators Model No. 09715—Serial No. 403410001 and Up Model No. 09716—Serial No. 403410001 and Up *3426-852* B Register at www.Toro.com. Original Instructions (EN)
- Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service g262224 Dealer or Toro Customer Service and have the model Figure 2 and serial numbers of your product ready. Figure 1...
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Page 3: Table Of Contents
After Operation Safety ........27 Transporting the Machine ......... 27 Cleaning the Machine after Use ......27 g000502 Maintenance ............28 Figure 3 Recommended Maintenance Schedule(s) ... 28 Safety-alert symbol Maintenance Safety.......... 28 Jacking the Machine ......... 29 Greasing the Bearings and Bushings ....29 Checking the Gearbox Lubrication.... -
Page 4: Safety
Safety • Keep clear of any discharge opening. Keep bystanders and pets a safe distance away from the machine. General Safety • Keep bystanders and children out of the operating area. Never allow children to operate the machine. This product is capable of amputating hands and •... - Page 5 decal110-4668 110-4668 1. Entanglement hazard, shaft—stay away from moving parts. 2. PTO speed and input direction. 3. Use clip to secure lash cable when not in use. Use lash cable to support the power take-off when the machine is disconnected from tractor. decal110-4678 110-4678 1.
- Page 6 decal92-1581 92–1581 decal92-1582 92–1582 decal110-4677 110-4677 1. Turn clockwise to 2. Turn counterclockwise to decrease aeration depth. increase aeration depth. decal110-4664 110-4664 3. Bolt size 1. Read the Operator's Manual. 2. Wrench size 4. Torque decal106-8856 106-8856 1. Read the Operator's Manual.
- Page 7 decal133-8061 133-8061 decal138-9038 138-9038 1. Entanglement hazard—read the Operator’s Manual; stay away from moving parts; keep all guards and shields in place.
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Page 8: Setup
Install the turf guards. CE Compliance Kit, Part No. 110-4693 Secure the hood latches (required for (not included) CE only). Apply the entanglement decal—CE CE entanglement decal mowers Lynch pin (ProCore 864) Remove the storage stands. Lynch pin (ProCore 1298) -
Page 9: Inspecting The Machine
Inspecting the Machine No Parts Required Procedure ProCore 864 Use the following list as a reference: • Use a 30 PTO horsepower minimum when aerating in light to normal soil conditions (sandy to sandy/loam soils with average compaction). g007332 Figure 4 •... -
Page 10: Connecting The Upper Link
Back the traction unit squarely up to the machine until the lower link arms are aligned with the hitch pins. Engage the parking brake, shut off the engine, Connecting the Upper Link and remove the key from the ignition. Wait for the engine and all moving parts to stop before leaving the operator's seat. -
Page 11: Connecting The Pto Driveshaft
1. “M” dimension 3. PTO output shaft (traction arms. unit ) 2. Lower trailing arms On the ProCore 864 only, remove the lower PTO shield (Figure 10). Measure the distance between the end of the PTO output shaft and the attachment point of... - Page 12 Make sure that the chains remain slack when the machine is raised or lowered. On the ProCore 864, install the lower PTO shield to the machine. Verify that the telescoping tube has a minimum of 76 mm (3 inches) overlap when the machine is raised to the maximum height.
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Page 13: Adjusting The Sway Links
Procedure Procedure • The ProCore 864 is designed to be offset from the traction unit center line. The gearbox input shaft Park the traction unit and the machine on a is offset 40 mm (1.57 inches) to the left of center level, firm surface. -
Page 14: Installing The Tine Heads And The Tines
(Figure 17). On the ProCore 864 only, you can adjust the stop bolt on the center support to attain the proper gap. Installing the Tine Heads and the Tines... -
Page 15: Securing The Hood Latches
Important: This procedure is required for all CE On the ProCore 864 model, install a lock bracket countries and anywhere English is not commonly over the left and right rear lower hood and upper spoken. -
Page 16: Removing The Storage Stands
(Figure 19). Removing the Storage Stands Parts needed for this procedure: Lynch pin (ProCore 864) Lynch pin (ProCore 1298) Procedure Raise the machine 7.6 to 15.2 cm (3 to 6 inches) off the ground. Remove the nuts and the lock washers securing... -
Page 17: Product Overview
Contact 2. Locking plate 4. Depth alignment mark your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments and accessories. Note: 17 revolutions of the depth adjuster equal approximately 6.4 mm (1/4 inch) depth change. - Page 18 ProCore 864 Tine Configuration Table 1 of 3 Tine Kit Description Needle Tine Quad Tine (2x5) Quad Tine (1x6) Model No. 09739 09736 09737 Kit Qty. Tines Required Lateral Spacing 40 mm (1.6 inches) 0 mm (1.6 inches) 33 mm (1.3 inches)
- Page 19 ProCore 864 Tine Configuration Table 3 of 3 Tine Kit Description Quick Change (3-Tine) Quick Change (4-Tine) Model No. 09711 09719 Kit Qty. Tines Required Lateral Spacing 66 mm (2.6 inches) 51 mm (2.0 inches) Mount Not Applicable Not Applicable...
- Page 20 ProCore 1298 Tine Configuration Table 2 of 2 Tine Kit Description 4-Tine 3-Tine HD Quick Change (3-Tine) Quick Change (4-Tine) Model No. 09796 09797 09711 09719 Kit Qty. Tines Required Lateral Spacing 51 mm (2.0 inches) 66 mm (2.6 inches) 66 mm (2.6 inches) 51 mm (2.0 inches) Mount...
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Page 21: Before Operation
Adjusting the Aeration Operation Depth Note: Determine the left and right sides of the machine from the normal operating position. Important: Adjust the aeration depth only when the traction unit is parked, the parking brake is engaged, the PTO is disengaged, and the engine Before Operation is shut off. -
Page 22: Understanding The Traction Unit Controls
Understanding the Principles of Operation The 3-point hitch linkage of the traction unit lifts the machine for transport and lowers it for operation. Power from the traction unit power take-off (PTO) is transmitted through driveshafts, a gearbox, and drive belts to a number of crankshafts, which drive the tine holding arms into the turf surface. -
Page 23: Preparing To Aerate
Carry replacement tines it is highly advisable to contact your local Toro and tools in case tines are damaged due to contact distributor. Removal of components for repairs with foreign materials. -
Page 24: Operating The Machine
• Note: Evaluate the site conditions to determine if the Make sure that the roller is on the ground. slope is safe for machine operation, including Note the hole pattern. If you require greater surveying the site. Always use common sense hole spacing, increase forward the speed of and good judgment when performing this survey. -
Page 25: Adjusting The Hole Spacing
Adjusting the Hole Spacing The forward hole spacing is determined by the traction unit gear ratio (or the hydrostatic traction pedal). Changing the engine speed does not change the forward hole spacing. The lateral hole spacing is determined by the number of tines in the tine heads. Hole spacing Ground speed mm (inch) -
Page 26: Aerating Hard Ground
Aerating Hard Ground Adjusting the Rotalink Assembly If the ground is too firm to obtain the desired coring depth, the coring head can get into a “bouncing” The mounting height of the rotalink damper assembly rhythm. This is due to the tines attempting to penetrate affects the reactive force applied to the stomper arm the hard pan. -
Page 27: Operating Tips
After cleaning, grease all drive lines and roller • The ProCore 864 is offset to the right side of bearings, inspect for machine damage, oil leakage, the traction unit to allow aerating without driving and component and tine wear. -
Page 28: Maintenance
– Engage the parking brake. • To ensure safe, optimal performance of the machine, use only genuine Toro replacement – Shut off the engine of the traction unit and parts. Replacement parts made by other remove the key. manufacturers could be dangerous, and such use –... -
Page 29: Jacking The Machine
Figure 27 safe and proper raising of the machine. • When changing attachments or performing Roller bearings (ProCore 864: 2; ProCore 1298: 4) other service, use correct blocks, hoists (Figure or jacks. • Use jack stands or solid wood blocks to support the raised machine. -
Page 30: Checking The Gearbox Lubrication
Important: Bearings rarely fail from defects in materials or workmanship. The most common reason for failure is moisture and contamination working its way past the protective seals. Bearings that are greased rely upon regular maintenance to purge harmful debris from the bearing area. -
Page 31: Changing The Gearbox Lubrication
Changing the Gearbox Inspecting the Belts Lubrication Service Interval: Yearly The drive belt(s) on the machine are durable. Service Interval: After the first 8 hours However, the normal exposure to UV radiation, ozone Every 250 hours or incidental exposure to chemicals can deteriorate the rubber compounding over time and lead to The gearbox is filled with 80W-90 gear oil or premature wear or material loss (i.e. -
Page 32: Replacing The Drive Belt
Replacing the Drive Belt Note: You do not need to remove the outside stomper arm to replace the drive belt. Removing the Belt Remove the rear coring head cover (Figure 35). g007316 Figure 33 1. Rear coring head cover 2. Pulley shield Remove the pulley shield mounting bolts and remove the shield (Figure... - Page 33 Installing the Belt Route the new drive belt around the lower end of the #1 stomper arm and up through the coring head frame. Position the drive belt onto the crank pulley, under the idler assembly and over the drive pulley.
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Page 34: Adjusting The Side Shield
#8 position. Note: The numbers cast into the crank arms do not align with the raised indicator mark on the bearing housings for the ProCore 864. g007322 Figure 39 1. Side shield Adjust the shield up or down and tighten the nuts. -
Page 35: Removing The Machine From The Traction Unit
g007323 Figure 42 g007302 Figure 43 1. Lynch pins 2. Storage stand Removing the Machine from the Traction Unit Note: You can store the machine on the original shipping pallet. Important: Refer to the PTO driveshaft owner’s Slowly lower the machine until the storage manual for additional operating and safety stands contact the ground. -
Page 36: Storage
Storage Storage Safety • Before adjusting, cleaning, storing, or repairing the machine, park the it on a level surface; engage the parking brake of the traction unit; shut off the engine; remove the key; and wait for all movement to stop before leaving the traction unit. •... - Page 37 Notes:...
- Page 38 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
- Page 39 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
- Page 40 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.