Related Manuals for Cascade K Series
Summary of Contents for Cascade K Series
- Page 1 SER MANUAL K-Series Fork Positioner/Sideshifter Original Instructions Number 6055911-R8 EN cascade corporation Cascade is a Registered Trademark of Cascade Corporation...
-
Page 2: Table Of Contents
ONTENTS Page INTRODUCTION Special Definitions OPERATION Safety Rules Industrial Lift Trucks Handling Loads Sideshifter Operation Safe Operation and Maintenance TRUCK REQUIREMENTS HYDRAULIC SUPPLY INSTALLATION PERIODIC MAINTENANCE Daily 1000-Hour Maintenance 2000-Hour Maintenance PARTS Recommended Spare Parts Publications 6055911-R8 EN... -
Page 3: Special Definitions
NTRODUCTION This manual is for the Cascade K-Series Integral Fork Weighted Emission Sound Pressure Level - Weighted Positioner & Sideshifter. Contents include an Operator's emission sound pressure level (LpA) does not exceed Guide, Installation Instructions, Periodic Maintenance and 70 dB(A). -
Page 4: Safety Rules
PERATION Safety Rules – Industrial Lift Trucks No riders No reaching through mast No standing under load GA0047.eps With load Tilt Raise 8 cm No load RAMPS Traveling Motor off, park, lower load empty No parking on ramp No turning on ramp Watch clearances GA0048.eps TRAFFIC... -
Page 5: Handling Loads
PERATION Safety Rules – Handling Loads Top of load Limit sideshifting should not extend with raised load. above backrest. CAUTION: Do not put side loads on forks. LOAD WEIGHT Center load prior to traveling. Limit truck movement FP0174.eps with raised load. Load weight must not exceed combined truck/attachment capacity (see truck nameplate). -
Page 6: Safe Operation And Maintenance
AFE OPERATION AND MAINTENANCE Industrial Trucks and Attachments Traveling WARNING: When operating and maintaining industrial trucks equipped with attachments, you The driver shall be required to slow down and sound the horn at should pay particular attention to the following cross isles and other locations where vision is obstructed. -
Page 7: Truck Requirements
16L/min. 20 L/min. 150K, 165K ➀ Cascade K-Series Fork Positioner/Sideshifters are compatible with SAE 10W petroleum base hydraulic fluid meeting Mil. Spec. MIL-0- 5606 or MIL-0-2104B. Use of synthetic or aqueous base hydraulic fluid is not recommended. If fire resistant hydraulic fluid is required, special seals must be used. -
Page 8: Hydraulic Supply
4 mm minimum ID. Sideshifting function: No. 4 hose/No. 6 fittings with 5 mm minimum ID. Refer to Cascade Hose & Cable Reel Selection Guide, Part No. 212199 to select the correct hose reel for the mast and truck. Fork Positioning / Sideshifting... -
Page 9: Installation
NSTALLATION Attach overhead hoist WARNING: Check the attachment weight (located on the nameplate) to make sure the overhead hoist and chains or straps are at least the rated capacity of the attachment. Lifting eye on Sideshifter frame FP0700.eps Back (Driver's) Views Remove bolt-on lower hooks FP0724.eps FP1816.eps... - Page 10 NSTALLATION Mount unit on truck carriage Class II – 15-17 mm Class III – 18-20 mm Class IV – 18-20 mm Engage locator tab on sideshifter with center notch Class II – 8-9 mm Class III – 10-11 mm Class IV – 12-13 mm Truck Upper Carriage Bar FP0794.eps...
- Page 11 NSTALLATION Flush supply hoses Connect supply hoses to supply terminals and connect together using a union fitting as shown. Operate auxiliary valve for 30 sec. Remove union fitting FP0726.eps Sideshift CLOSE OPEN Sideshift Install hoses Right Forks Forks Left CAUTION: Allow for 100 mm movement in each direction for sideshifting ('rolling' hose arrangement recommended).
- Page 12 Install forks (55K & 65K) WARNING: For forks longer than 1520 mm or load centers exceeding 760 mm, consult Remove capscrews and fork carrier inner Cascade. retainer sections. Install forks using a pallet or blocks. Keep Fork Carrier feet clear of forks.
- Page 13 Install forks (100K, 120K, 150K, 165K) WARNING: For forks longer than 1520 mm or load centers exceeding 760 mm, consult Remove capscrews and fork carrier inner Cascade. retainer sections. Install forks using a pallet or blocks. Keep Fork Carrier feet clear of forks.
- Page 14 ('Slip Plate Aerosol', 'GraphoKote' or equivalent). After use, lubricate fork positioner and sideshifter as described in Periodic Maintenance Section in this Manual. Cascade Backrest– Tighten to 195 Nm. For other backrests, see OEM recommen- dations. FP0698.eps Cycle Fork Positioner functions •...
- Page 15 NSTALLATION Adjust forks for equal movement (if required) NOTE: Attachment is factory-adjusted for equal fork movement when operated at recommended pressure and flow rate. Locate flow restrictors at each end. Loosen FP0760.eps jam nuts and screw both flow restrictors in until they bottom.
-
Page 16: Periodic Maintenance
55K, 65K – 65 Nm 100K, 120K, 150K, 165K – 135 Nm • Tighten backrest capscrews (Cascade) to 195 Nm. • Inspect Sideshifter upper and lower bearings for wear. If any bearing is worn to less than 2.5 mm thickness replace the entire bearing set (see Service Manual for repair procedures). -
Page 17: 2000-Hour Maintenance
ERIODIC MAINTENANCE 2000-Hour After 2000 hours of truck operation, in addition to the 100, 300 and 1000-hour maintenance, forks in use shall be inspected at intervals of not more than 12 months (for single shift operations) or whenever any defect or permanent deformation is detected. - Page 18 Cylinder Service Kit ■ Refer to part number stamped on part or supply serial number stamped on sideshifter frame when purchasing these parts. Publications PART NO. DESCRIPTION 6055911 User Manual 6053927 Service Manual 679929 Tool Catalog cascade corporation GA0377.eps 6055911-R8 EN...
- Page 19 BLANK...
- Page 20 Cascade le l’Ufficio Assistenza Cascade più vicino. ser respondida de inmediato? Llame por plus proche. Visitate il nostro sito all’indirizzo teléfonoal servicio técnico de Cascade más Visiter le site Web www.cascorp.com. www.cascorp.com cercano. Visítenos en www.cascorp.com AMERICAS Cascade Corporation Cascade Canada Inc.
Need help?
Do you have a question about the K Series and is the answer not in the manual?
Questions and answers